The embodiments are directed to a concrete screed device and more specifically to a concrete screed device with an oscillating screed bar.
A wet screed concrete floor is a type of construction flooring that has an even thickness and surface. Screed work may often require raking concrete at the unleveled side of the bar to prevent the concrete from flowing back under the base bar. Screed work may be laborious and if executed poorly may result in a surface that is uneven or weak.
Disclosed is a concrete screed device, including: a handle structure defining a lower end and an upper end spaced apart from each other to define a screed handle structure height; a screed bar connected to the lower end of the handle structure; a screed bar disposed against the base bar and configured to oscillate against the base bar; and a motor supported by the base bar and operationally connected to the screed bar to oscillate within an oscillatory range of movement against the base bar.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate: the base bar has a first end and a second end spaced apart from each other in a first direction, to define a base bar length, wherein the screed bar is configured to oscillate against the base bar along the first direction; the screed bar has a first end and a second end spaced apart from each other along the first direction, to define a screed bar length that is less than the base bar length; and the screed bar is configured such that it remains between the first and second ends of the base bar throughout the oscillatory range of movement.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, a difference in length between the base bar and the screed bar is the same as or greater than the oscillatory range of movement.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the device further includes a handle portion defined at the upper end of the handle structure.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the device further includes a motor control secured to the handle portion and operationally connected to the motor.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the device further includes a power supply supported by the screed and electrically coupled to the motor.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the device further includes a first wear strip disposed between the screed bar and the base bar.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the wear strip member is an HDPE (high density polyethylene).
In addition to one or more of the aspects of the device disclosed herein, or as an alternate: the base bar is L-shaped and includes a first member and a second member connected at a joint; the first member extends along a second direction from the joint to a first outer end, to define a base bar depth; the second member extends along a third direction from the joint to a second outer end, to define a base bar height; the first member also includes a top surface and a bottom surface spaced apart along the third direction, to define a first member depth; the second member includes a front surface and a back surface spaced apart along the second direction, to define a second member depth; and the screed bar is configured to oscillate against the front surface of the second member.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the screed bar includes: a top end and a bottom end spaced apart from each other in the third direction, to define an screed bar height; and a front surface and a back surface spaced apart from each other in the second direction, to define an screed bar depth, wherein: the screed bar is a same height as the base bar height, and the top end of the screed bar is aligned in the third direction with the outer end of the second member of the base bar.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the front surface of the screed bar is concave to define a shovel or snowplow.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate: the base bar includes a first wear strip member track formed in the front surface of the second member of the base bar; the first track extends along the second member of the base bar, in the first direction, from the first end to the second end of the base bar, so that a first wear strip track length is substantially the same as the base bar length; and the first wear strip is secured to the first wear strip track.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate: the first wear strip extends along the first direction to define a first wear strip length that is substantially the same as first track length; and the first wear strip has a front end and a back end that are spaced apart from each other in the second direction, to define a first wear strip depth; the first wear strip defines a T-shape cross section including: a base portion that extends from the back end to an intermediate location, to define a base portion height, wherein the base portion is sized and shaped to seat within the first track; and a flange portion that extends from the intermediate location to the front end, to define a flange portion height, wherein the flange portion height is smaller than the base portion height, and the flange portion is wider than the base portion.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate: the front surface of the second member of the base bar includes a second track that has a same size and shape as the first track member and is spaced apart from the first track member along the third direction; the device further includes a second wear strip that has a same shape and size as the first wear strip is seated in the second track; and the first and second tracks are located so that the first track is aligned with the top end of the base bar and the second track is aligned with the bottom end of the base bar.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the device further includes a guide system, including: a slot defined in the second member of the base bar, the slot extending along the first direction, to define a first and second ends of the slot; a first bearing rod mount connected to the back surface of the second member at the first end of the slot and a second bearing rod mount connected to the back surface of the second member at the second end of the slot; a bearing bar extends from the first bearing rod mount to the second bearing rod mount; a slide bearing mount that extends along the second direction, from the back surface of the screed bar, through the slot; and a guide aperture defined in the slide bearing mount, through which the slide bearing rod extends, permitting only linear movement of the screed bar against the base bar.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the device further includes a slide bearing within the slide bearing rod which is configured to engage the bearing mount.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the motor is operationally coupled to the slide bearing mount of the guide system such that the motor rotational output is configured to oscillate the screed bar.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate: the guide system is a center slide bearing mount located near the motor, and the device includes: a first outer slide bearing mount that is configured the same as the center guide system and is located near the first end of the base bar; and a second outer slide bearing mount that is configured the same as the center slide bearing mount and is located near the second end of the base bar.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the device further includes a retractable stand, mounted to the handle member.
In addition to one or more of the aspects of the device disclosed herein, or as an alternate, the handle structure defines plural segments between the lower end and the upper end that are pivotally interconnected, to adjust a height of the device.
The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.
Generally, and as provided in greater detail below, the disclosed embodiments provide a concrete screed device (or leveler) that removes excess concrete off of a top surface of wet concrete. The embodiments do not rely on the rakers. By utilizing the embodiments, flatter surfaces are obtainable. Stone aggregate remains close to the surface where it is most beneficial for surface strength. The embodiments avoid a thick layer of fines at the surface. The screed is capable of instant stopping and restarting on a wet slab and is light enough so it does not sink or damage a finished surface. A base bar is capable of gliding over wet concrete peaks or troughs and providing a level and finished surface. The screed is electrically controlled and optionally runs on a battery, such as a common 36 V tool battery (as a non-limiting example). Thus the screed produces minimal noise, no exhaust pollutants, does not require throttle cables, pull cords, oil, fuel or spark plugs of other screeds.
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The screed handle structure height may be such that a person moving the screed 110 can do so comfortably while standing upright. For example the screed handle structure height may be between four and six feet, as non-limiting examples. When the screed 110 is utilized, the handle structure 120 may be angled to the vertical direction, which is typical for utilizing push/pull implements. A pivotal support leg 150 may be provided to support the handle structure 120 when the screed 110 is not being utilized or to temporarily support the screed 110 while in use. The support leg 150 may be pivotally connected to, for example, the first elongate member 120A.
The lower end 130 of each member 120A, 120B may define a first segment, e.g., 120B1. Extending from the first segment 120B1 to the upper end 140 may be a second segment, e.g., 120B2. The segments 120B1, 120B2 may be joined at a pivot 120B3 (shown schematically) to enable height adjustment of the handle structure 120.
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The first wear strip 250A may have a back end 250A1 and a front end 250A2 that are spaced apart from each other along the second direction 170B, to define a first wear strip height H(WS). The first wear strip 250A may define a T-shape cross section. With this shape, the first wear strip 250A may have a base portion 250A3 that extends from the back end 250A1 to an intermediate location 250A4, to define a base portion height H(BP). The base portion 250A3 may be sized and shaped to seat within the first track 240A. A flange portion 250A5 of first wear strip 250A may extend from the intermediate location 250A4 to the front end 250A2 of the first wear strip 250A, to define a flange portion height H(FP). The flange portion height may be smaller than the base portion height and the flange portion may be wider, e.g., in the third direction 170C, than the base portion 250A3.
In the non-limiting illustrated embodiment, the flange portion depth D(FP) of the first wear strip 150A2 may be less than 25% of the height of the second member 180B (
The screed 110 may include a second wear strip 250A that has a same size and shape and is formed of the same material as the first wear strip 250A and which is seated in the second track 240B. The first and second tracks 240A, 240B may be spaced apart from each other along the third direction 170C so that the first track 240A is aligned with the top end 190C of the screed bar 190 and the second track is aligned with the bottom end 190D of the screed bar 190.
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A slide bearing mount 300 extends from the back surface 190E of the screed bar 190, through the slot 270. A guide aperture 300A is defined in the slide bearing mount 300, through which the slide bearing rod extends 290, permitting only linear movement (e.g., sliding) of the screed bar 190 against the base bar 160. A slide bearing 310 is disposed within the guide aperture 300A, which is configured to engage the slide bearing rod 290.
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Thus, the above embodiments provide a concrete screed that is capable of instant stopping and restarting on a wet slab and is light enough so it does not sink or damage a finished surface. The screed is electrical and is capable of producing minimal noise, no exhaust pollutants, does not require throttle cables, pull cords, oil, fuel or spark plugs of other screeds. The base bar of the screed is capable of gliding over wet concrete peaks or troughs and providing a level and finished surface.
As can be appreciated from the above discussion, the first, second and third directions are mutually perpendicular and are utilized for convenience. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, element components, and/or groups thereof.
Those of skill in the art will appreciate that various example embodiments are shown and described herein, each having certain features in the particular embodiments, but the present disclosure is not thus limited. Rather, the present disclosure can be modified to incorporate any number of variations, alterations, substitutions, combinations, sub-combinations, or equivalent arrangements not heretofore described, but which are commensurate with the scope of the present disclosure. Additionally, while various embodiments of the present disclosure have been described, it is to be understood that aspects of the present disclosure may include only some of the described embodiments. Accordingly, the present disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.