Concrete trowel

Abstract

A concrete trowel is disclosed and includes a frame, a drive assembly including a motor mounted on the frame and a drive hub configured to receive torque from the motor, and a rotor rotatable about a rotational axis and including a plurality of blades. The concrete trowel further includes a quick-change coupling for selectively attaching the rotor and the drive hub for co-rotation therewith.

Description

FIELD OF THE INVENTION

The present invention relates to powered concrete trowels, and more particularly to battery powered concrete finishing trowels.

BACKGROUND OF THE INVENTION

Powered concrete trowels are typically used for finishing concrete surfaces and generally include a gas-powered motor mounted on a frame or “cage” that surrounds a rotor having a plurality of concrete trowel blades. The rotor is rotatably driven by the motor, which rotates the blades on a concrete surface. The trowel is controlled by an operator via a handle extending from the cage. After a particular number of hours of use, the operator needs to perform general maintenance on the trowel in order to ensure proper performance. Usually, this maintenance involves removing mechanical fasteners to allow the operator to clean the trowel blades and other components of the trowel underneath the cage and rotor. These fasteners are difficult to reach, and many operators will either reach through the cage or tilt the trowel up to access the fasteners securing the rotor to the motor shaft.

SUMMARY OF THE INVENTION

The present invention provides, in one aspect, a concrete trowel including a frame, a drive assembly including a motor mounted on the frame and a drive hub configured to receive torque from the motor, and a rotor rotatable about a rotational axis and including a plurality of blades. The concrete trowel further includes a quick-change coupling for selectively attaching the rotor and the drive hub for co-rotation therewith.

In another aspect of the present invention, a concrete trowel is disclosed and includes a frame including a blade guard extending therefrom, a drive assembly including a motor mounted on the frame and a drive hub configured to receive torque from the motor, a rotor rotatable about a rotational axis within the blade guard and including a plurality of blades, and a quick-change coupling for selectively attaching the rotor and the drive hub for co-rotation therewith. The quick-change coupling is movable between a locked position in which the rotor is locked to the drive hub and an unlocked position in which the rotor is unlocked from the drive hub.

In yet another aspect of the present invention, a concrete trowel is disclosed and includes a frame including a blade guard extending downward therefrom, a drive assembly including a motor mounted on the frame and a drive hub configured to receive torque from the motor, wherein the drive hub extends into the blade guard, a rotor rotatable about a rotational axis within the blade guard and including a plurality of blades attached thereto, and a quick-change coupling operable coupling the rotor and the drive hub. The quick-change coupling is movable between a locked position in which the rotor is locked to the drive hub and rotates therewith and an unlocked position in which the rotor is unlocked from the drive hub to allow the rotor and the plurality of attached blades to be removed from the drive hub as a single unit.

Other features and aspects of the invention will become apparent by consideration of the following detailed description and accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is perspective view of a concrete trowel according to an embodiment of the invention.

FIG. 2 is a side, partial cutaway view of the concrete trowel of FIG. 1.

FIGS. 3a and 3b are a schematic views of a quick-change coupling in a locked position and an unlocked position in accordance with an embodiment of the invention for use with the trowel of FIG. 1.

FIG. 4 is a schematic view of a quick-change coupling in accordance with another embodiment of the invention for use with the trowel of FIG. 1.

FIG. 5 is a schematic view of a quick-change coupling in accordance with yet another embodiment of the invention for use with the trowel of FIG. 1.

Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.

DETAILED DESCRIPTION

FIG. 1 illustrates a concrete trowel 10 including a frame 12 having a blade guard 14 surrounding a rotor 18 having a plurality of blades 22, a drive assembly 26 mounted on the frame 12 having a motor 30 (e.g., a brushless direct current electric motor) with an output shaft 32 extending from the motor 30 (FIG. 2), and a gear box 38 coupled to the motor 30 having a drive hub 42. The drive assembly 26 is powered by a battery pack 46 supported by the frame 12 and in selective electrical communication with the motor 30 to provide electrical power to the motor 30. In some embodiments of the trowel 10, the battery pack 46 and the motor 30 can be configured as an 80 Volt high power battery pack 46 and motor 30, such as the 80 Volt battery pack and motor disclosed in U.S. patent application Ser. No. 16/025,491 filed on Jul. 2, 2018 (now U.S. Patent Application Publication No. 2019/0006980), the entirety of which is incorporated herein by reference. It is to be understood that the motor 30 may be a combustion engine and in such a case, in lieu of a battery pack 46, the concrete trowel 10 may include a fuel cell and a fuel injection system, or carburetion system, in fluid communication with the motor 30.

With reference to FIGS. 1 and 2, the motor 30 is configured to supply torque to the drive hub 42 of the gear box 38 via the output shaft 32, rotatably driving the rotor 18 to rotate the plurality of blades 22. The concrete trowel 10 further includes a controller 50 (including, amongst other components, a printed circuit board having one or more microprocessors and multiple field-effect transducers for driving the motor 30), a blade adjustment yoke 54 pivotably coupled to the drive hub 42, and a handle assembly 58 including a post 62 extending obliquely from the blade guard 14 and handlebars 66 coupled to the post 62. The handle assembly 58 further includes an operator control unit 70 mounted on one of the handlebars 66 having a plurality of operator controls (e.g., an ON/OFF switch 71, a speed adjustment switch 73, etc.) for providing an input signal to the controller 50, and a blade pitch adjustment knob 74 having an adjustment cable 78 coupled to the blade adjustment yoke 54. The blade pitch adjustment knob 74 is configured to selectively tension the adjustment cable 78, thereby pivoting the adjustment yoke 54 with respect to the drive hub 42, which adjusts the pitch of the blades 22 relative to a work surface 33.

In some embodiments of the trowel 10, the drive assembly 26 can be a direct drive system where the output shaft 32 is directly connected to the drive hub 42 to rotatably drive the rotor 18.

With reference to FIGS. 2 and 3, the rotor 18 is coupled to the drive hub 42 as a singular unit, or assembly, via a quick-change coupling 100. The drive hub 42 includes a receiving portion 104 configured to receive an attachment portion 108 of the rotor 18. The attachment portion 108 is configured to couple the rotor 18 or another attachment compatible for use with the trowel 10 to the drive hub 42. The quick-change coupling 100 further includes a cam 120 having a circumferential cam groove 112 adjacent a detent groove 113 formed in the receiving portion 104 of the drive hub 42. A plurality of locking elements 116 (e.g., pins, spherical detents, etc.) are receivable in the adjacent grooves 112, 113. The cam 120 is configured for selectively driving the locking elements 116 into the detent groove 113 of the receiving portion 104 of the drive hub 42. In some embodiments, the cam 120 moves in a rotating or pivoting manner to displace the locking elements 116 radially outward and into the detent groove 113 of the drive hub 42 to a locked position, as shown in FIG. 3a. In other embodiments, the cam 120 moves in a translating or sliding manner to displace the locking elements 116 radially outward and into the detent groove 113.

In operation, the user actuates the cam 120, e.g., by rotating the cam 120, to selectively move the locking elements 116 into, or out of, the detent groove 113 to lock, or unlock, the quick-change coupling 100 with respect to the receiving portion 104 of the drive hub 42. In particular, the rotor 18 rotates about a central rotational axis 124 and the cam 120 is rotated about the central rotational axis 124 to lock, or unlock, the quick-change coupling 100. When the quick-change coupling 100 is adjusted toward the unlock position, as shown in FIG. 3b where the locking elements 116 are removed from the detent groove 113, the user can remove the rotor 18 (with the attached blades 22) as a unit from the trowel 10 to allow the user to service the rotor 18 or other internal components related to the drive assembly 26 of the trowel 10.

FIG. 4 illustrates a quick-change coupling 200 that can be used in some embodiments of the trowel 10. The quick-change coupling 200 includes a cam ring 204 coupled to the drive hub 42 having a bore 208 and an annular shoulder 212 defined on the interior of the cam ring 204, a plurality of locking elements 216 receivable within the annular shoulder 212, and an attachment portion 218 having a circumferential groove 220 configured to couple the rotor 18 or another attachment compatible for use with the trowel 10 to the drive hub 42. The cam ring 204 further includes an annular groove 213 adjacent the annular shoulder 212 having a larger inner diameter than the shoulder 212. The quick-change coupling 200 further includes a detent ring 224, also coupled for co-rotation with the drive hub 42, disposed within the bore 208 of the cam 204 and abutting the attachment portion 218 having a plurality of radial openings 228 configured to receive the locking elements 216, and a spring 232 positioned between the detent ring 224 and the cam ring 204 for imparting a spring force onto the attachment portion 218. In operation, to secure the attachment portion 218 within the cam ring 204, the attachment portion 218 is continually inserted into the bore 208 against the bias of the spring 232 toward the locking elements 216. Continued insertion of the attachment portion 218 causes a rear 236 of the attachment portion 218 to engage the locking elements 216, thereby pushing the locking elements 216 rearward until the locking elements 216 clear the annular shoulder 212 and are moved radially outward into the annular groove 213. As the locking elements 216 encounter the circumferential groove 220 of the attachment portion 218, the spring 232 partially rebounds and pushes the locking elements 216 into the annular shoulder 212 to secure the attachment portion 218 in the bore.

To release the attachment portion 218, the user grasps the cam ring 204 and moves the cam ring 204 forward toward the open end of the bore 208, as indicated by arrow 236. In a particular aspect, the cam ring 204 moves linearly along the rotational axis 124 of the rotor 18. As the cam ring 204 moves forward toward the open end of the bore 208, the annular shoulder 212 is moved forward with the cam 204, misaligning the annular shoulder 212 from the locking elements 216 and allowing the user to pull the attachment portion 218 from the bore 208. This action displaces the locking elements 216 radially outward and into the annular groove 213 within cam ring 204, thereby permitting the attachment portion 218 to slide under the locking elements 216 and be removed. Likewise, same as the quick-change coupling 100 described above, when the attachment portion 218 is removed, the user can remove the rotor 18 (with the attached blades 22) as a unit from the trowel 10 to allow the user to service the rotor 18 or other internal components related to the drive assembly 26 of the trowel 10.

FIG. 5 illustrates another quick-change coupling 300 that can be used in some embodiments of the trowel 10. The quick-change coupling 300 can be configured as a pull-through clamp 304 that imparts a clamping force between an attachment portion 308 and the drive hub 42, the attachment portion 308 being configured to couple the rotor 18 or another attachment compatible for use with the trowel 10 to the drive hub 42. In some embodiments of the quick-change coupling 300, the pull-through clamp 304 can impart a clamping force, along the rotational axis 124, between the attachment portion 308 and the drive hub 42 via an over-center cam that is accessible through the top or bottom of the trowel 10. In other embodiments, the pull-through clamp 304 can impart a clamping force between the attachment portion 308 and the drive hub 42 via a pull plate where the clamp 304 is spring loaded and configured to impart a spring force onto the pull plate to pull the clamp 304 onto the drive hub 42. Likewise, same as the quick-change couplings 100, 200 described above, when the pull-through clamp 304 is loosened and the attachment portion 308 is removed, the user can remove the rotor 18 (with the attached blades 22) as a unit from the trowel 10 to allow the user to service the rotor 18 or other internal components related to the drive assembly 26 of the trowel 10.

In other embodiments of the quick-change couplings 100, 200, 300, the quick-change couplings 100, 200, 300 can be located in a different location along the drive assembly 26 of the trowel 10 other than between the drive hub 42 and the rotor 18. Each of the quick-change couplings 100, 200, 300 are movable between a locked position in which the rotor 18 is locked to the drive hub 40 and an unlocked position in which the rotor 18 is unlocked from the drive hub 42. Quick-change coupling 100 is rotatable between these positions, while quick change couplings 200, 300 move linearly between their respective locked positions and unlocked positions.

By having a trowel 10 with any of the quick-change couplings 100, 200, 300 that allow the user to quickly remove the rotor 18 with the attached blades 22 as a unit, the user doesn't have to reach into the blade guard 14 or flip the entire trowel 10 over in order to service different parts of the trowel. This prevents accidental chemical spills or injuries related to user handling of the trowel during service repairs or maintenance. Furthermore, a quick-change blade/rotor removal method reduces the need for a user to track down, or purchase outside tools that would otherwise be necessary to remove and service the trowel blades or other internal components in traditional concrete trowel systems.

Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects of the invention as described.

Various features of the invention are set forth in the following claims.

Claims

1. A concrete trowel comprising: a frame;a drive assembly including a motor mounted on the frame and a drive hub configured to receive torque from the motor, wherein the drive hub includes a receiving portion having a detent groove and a plurality of locking elements receivable within the detent groove;a rotor rotatable about a rotational axis and including a plurality of blades, wherein the rotor includes an attachment portion that is received within the receiving portion of the drive hub; anda quick-change coupling for selectively attaching the rotor and the drive hub for co-rotation therewith, wherein the quick-change coupling includes a cam that is rotatable to displace the locking elements radially outward into the detent groove of the drive hub.

2. The concrete trowel of claim 1, wherein the cam is rotated about a central rotational axis of the rotor to lock the quick-change coupling with respect to the receiving portion of the drive hub.

3. The concrete trowel of claim 2, wherein the cam is rotated about a central rotational axis of the rotor to unlock the quick-change coupling with respect to the receiving portion of the drive hub.

4. The concrete trowel of claim 3, wherein when the quick-change coupling is adjusted toward the unlock position, the locking elements are removed from the detent groove.

5. The concrete trowel of claim 4, wherein the rotor and the plurality of blades are removed from the concrete trowel as a unit.

6. The concrete trowel of claim 1, wherein the quick-change coupling is arranged between the rotor and the drive hub.

7. The concrete trowel of claim 1, wherein the motor is an electric motor and wherein the concrete trowel further comprises a battery pack supported on the frame for supplying electrical power to the motor.

8. A concrete trowel comprising: a frame including a blade guard extending therefrom;a drive assembly including a motor mounted on the frame and a drive hub configured to receive torque from the motor, wherein the drive hub includes a receiving portion having a detent groove and the rotor includes an attachment portion that extends into the receiving portion;a rotor rotatable about a rotational axis within the blade guard and including a plurality of blades; anda quick-change coupling for selectively attaching the rotor and the drive hub for co-rotation therewith, wherein the quick-change coupling is rotatable between a locked position in which the rotor is locked to the drive hub and an unlocked position in which the rotor is unlocked from the drive hub, wherein the quick-change coupling comprises a plurality of locking elements receivable within the detent groove, and wherein the quick-change coupling further comprises a cam for biasing the locking elements into engagement with the detent groove.

9. The concrete trowel of claim 8, wherein the quick-change coupling is arranged between the rotor and the drive hub and is configured to allow the rotor and the plurality of attached blades to be removed from the drive hub as a single unit.

10. The concrete trowel of claim 8, wherein the motor is an electric motor and wherein the concrete trowel further comprises a battery pack supported on the frame for supplying electrical power to the motor.

11. A concrete trowel comprising: a frame including a blade guard extending downward therefrom;a drive assembly including a motor mounted on the frame and a drive hub configured to receive torque from the motor, wherein the drive hub extends into the blade guard, and wherein the drive hub includes a receiving portion having a detent groove and the rotor includes an attachment portion that extends into the receiving portion;a rotor rotatable about a rotational axis within the blade guard and including a plurality of blades attached thereto; anda quick-change coupling for selectively coupling the rotor and the drive hub, wherein the quick-change coupling is rotatable between a locked position in which the rotor is locked to the drive hub and rotates therewith and an unlocked position in which the rotor is unlocked from the drive hub to allow the rotor and the plurality of attached blades to be removed from the drive hub as a single unit, and wherein the quick-change coupling comprises a plurality of locking elements receivable within the detent groove and a rotatable cam for biasing the locking elements into engagement with the detent groove.

12. The concrete trowel of claim 11, wherein the motor is an electric motor and wherein the concrete trowel further comprises a battery pack supported on the frame for supplying electrical power to the motor.