Concurrent fragmentation and impregnation machine and processing

Information

  • Patent Grant
  • 6207228
  • Patent Number
    6,207,228
  • Date Filed
    Monday, April 19, 1999
    26 years ago
  • Date Issued
    Tuesday, March 27, 2001
    24 years ago
Abstract
Impregnating agents are concurrently processed with bulky materials such as recycled wastes within a turbulent fragmenting zone in order to fragment and uniformity impregnate the fragmented materials with impregnating agents. Uniform distribution of the impregnating agents throughout the processed materials may be accomplished by using multiple injection lines which port into the fragmenting zone at a position so as impregnate fluidized particles. Application of the impregnating agent is maintained at a substantially uniform pressure (e.g. porting from a manifold) so as to uniformity disperse and impregnate the impregnating agents throughout the processing material. The dispersal of the impregnating agent is effectuated by concurrently suspending fragmenting and impregnating the materials within the fragmenting zone 7. Recycled waste materials may be effectively impregnated with a host of impregnating agents such as application of pesticides, colorants, binding agents, insecticides, herbicides, etc. by the process. The impregnating process is particularly effective for use in impregnating cellulosic materials with multiple impregnating agents or colorants furnished to the fragmenting zone from the multiple sources at controlled and monitored rates. Conventional waste recycling machines may be appropriately equipped with the impregnating accessory for use in the impregnating process.
Description




FIELD OF THE INVENTION




The present invention relates to uniformly dispersing an additive within particulated materials, and more particularly to incorporating additives into recycled materials while suspending the materials in a particulating zone and apparatuses for the processing thereof.




BACKGROUND OF THE INVENTION




It is conventional to admix chemical additives with ground or particulated insoluble materials so as to disperse the additives throughout the particulated materials. Exemplary insoluble particulated materials to which it may be desirable to disperse or incorporate chemical additives include cellulosic materials such as wood and paper wastes. U.S. Pat. Nos. 5,192,587 and 5,308,653 to Rondy disclose methods of coloring comminuted woods by introducing colorants into comminuted woods augured through a flighted auger. If it were possible to uniformly disperse certain chemical additives effectively while particulating the wastes into a recycled particulated waste material or otherwise an usable by-product materials at an attractive processing cost, then the value, utility, and profit margins for such recycled waste products or by-product materials would be significantly enhanced.




Illustrative chemical additives which, if uniformly incorporated within comminuted or particulated materials, would enhance the materials' value include retardants such as fire retardants, pesticides, insecticides, herbicides, rodenticides, colorants or coloring reagents (e.g. such as dyes, pigments, etc.), flow agents, bulking agents and other similar type additives. These additives may be provided in a form which permits the chemical additives to be uniformly dispersed within a suitable vehicle or carrier. Such vehicles or carriers may function as a solvent for the chemical additive, or as an inert dispersant, or a vehicle for an insoluble chemical additive, or alternatively in cooperative association with suitable emulsifying agents as an emulsified carrier for the additives. Water is a particularly suitable vehicle or carrier for most chemical additives.




SUMMARY OF THE INVENTION




It is now feasible to uniformly disperse or incorporate chemical additives throughout a recycled mass of particulated materials such as cellulosic waste materials while concurrently converting the bulky wastes into recycled wastes of a desired particle size. In the impregnating method, a chemical or impregnating additive carried by a suitable vehicle or carrier is uniformly injected into the fragmenting zone and onto particulated waste material while the waste materials are suspended and being particulated to the desired size within the fragmenting zone. The turbulent fragmenting zone serves to uniformly and homogeneously distribute the chemical additive throughout the particulating or comminuting waste materials to provide a homogeneous mass of the recycled particulated waste impregnated with the impregnating chemical additive. The cooperative combination of uniformly injecting the additive into the turbulent particulating zone while impacting the processed product drives the chemical additive deeply into the porous intercies of the comminuted or particulated product.




The efficacy of the process in uniformly dispersing chemical additives throughout particulated cellulosic materials may be profoundly illustrated by the adaptation of the process to the coloring of paper or wood wastes with coloring agents. In contrast to conventional batch admixing techniques which frequently result in a non-uniform distribution of the coloring agent or blotched coloring such as by excessive colorant concentrations or the excessive use of a carrier (e.g. water), the present process yields intensely bright and uniformly colored particulated products with significantly less water and dye or colorant. The cooperative combination of fragmenting and impacting of the wastes in a turbulent fragmenting zone while suspending the wastes and uniformly injecting vehicle carried colorants into the turbulent fragmenting zone impregnates and uniformly embeds the colorant throughout the fragmented or comminuted particles. This deeply embeds the colorant within the porous intercies and upon the surfaces of the recycled waste particles. As a result, intensely bright and deeply colored impregnated products (e.g. wood chips, mulches, bedding, insulation, etc.) may be achieved through the use of this unique process. Because of the processing efficacy, significantly lower chemical additive concentrations may be effectively utilized to achieve significantly enhanced coloration or pigmentation of recycled products. Similarly, other chemical additives such as insecticides for termites, (e.g. for borates, boric acid, etc.) fire retardants (e.g. cellulosic insulation), binding agents, fillers, etc. may be uniformly dispensed at a reduced concentrations and unit costs without detracting from the product efficacy (e.g. insecticidal activity or fire retardency) of the processed product in many divergent forms (e.g. pressed wood fibers, insulation, etc.).











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

depicts a side view of a suitable waste processing machine equipped with an impregnating accessory to uniformly impregnate particulated recycled materials with impregnating reagents.





FIG. 2

is a bisecting cross-sectional view of FIG.


1


.





FIG. 3

is a schematic drawing showing an arrangement of component elements for use as an impregnating accessory with the recycling machine of

FIGS. 1 and 2

.





FIG. 4

is an isolated partial side view of the manifold shown in FIG.


7


.





FIG. 5

is a side view of the manifold shown in FIG.


4


.





FIG. 6

is an opposite end view of the manifold shown in FIG.


4


.





FIG. 7

is an elevational front view of the impregnating accessory shown in

FIG. 1

which depicts in greater detail equipped with outlet ports for injecting impregnating agents to the recycling machine of FIG.


1


.





FIG. 8

is another schematic drawing of an impregnating accessory depicting three colorant feeds controlled by a control panel for regulating the amount of impregnating colorants admitted to the waste processing machine.





FIG. 9

illustrates a partial view of the switching system in the “off” position for the impregnation accessory.





FIG. 10

illustrates the switching system of

FIG. 9

shown at the “on” switching position.





FIG. 11

depicts another schematic drawing of an impregnating accessory equipped to control the rate at which the impregnating agents are released into a fragmenting zone of the waste processing machine.











DETAILED DESCRIPTION OF THE INVENTION




With reference to the accompanying figures, there is provided a waste recycling impregnating machine (generally designated as


1


) equipped with an impregnating accessory (generally designated by


100


) for impregnating comminuted materials D with impregnating agents.

FIG. 1

depicts an external view of a suitable waste recycling machine


1


fitted with the impregnating accessory


100


for impregnating materials therewith. The internal workings of the impregnating machine


1


shown in

FIG. 1

is depicted more specifically by the cross-sectional view of FIG.


2


.




The waste recycling machine


1


as depicted by

FIGS. 1 and 2

appropriately includes a sturdy frame


16


structurally sufficient to withstand the vigorous mechanical workings of machine


1


and the attached impregnating accessory


100


. Since machine


1


is designed to splinter and fragment wastes under tremendous impacting forces, machine


1


appropriately includes a sturdy protective plate metal shell


18


. Although machine


1


may be powered by a variety of different power sources (e.g. internal combustion engines, diesel engines, hydraulic motors, industrial and tractor driven power take-off, etc.), the depicted machine


1


is shown as being powered by several electrical motors generally prefixed by M, namely M


R


, M


D


, M


P


, and M


F


. Electric motors M


R


, M


D


, M


P


, and M


F


are equipped with suitable drive means for powering the various working components (namely the feeding, fragmenting and discharging means) of machine


1


. In operational use, waste materials are fed to a fragmenting zone


4


by power feeding means (generally referenced as


3


) powered by feed motor M


F


in cooperative association with power feed


8


powered by power feed motor M


N


. A rotary motor M


R


serves as a power source for powering a fragmenting rotor (generally represented as


40


) of the fragmenting means


4


. A discharging motor M


D


serves as a power source for powering a discharging means (generally designated as


5


) for conveying processed products D from machine


1


.




The basic mechanical operation of the impregnating combination includes, in general, machine


1


equipped with feeding means


3


for feeding waste W, fragmenting


4


means for fragmenting or comminuting the waste W in the fragmenting zone


4


to a desired particle size of product D in cooperative association with injecting means (generally enumerated by a


100


series number) for uniformly injecting impregnating reagents into the fragmenting zone


4


and discharging means


5


for discharging the desired fragmented and impregnated product D from machine


1


.




Suitable impacting and turbulent fragmenting machines


1


for use with the impregnating accessory may be advantageously equipped with a screen


41


so as to more effectively grate and screen the impregnated fragmented particles to an impregnated product D of the desired particle size. Commercially available waste recycling machines of this type include high capacity, turbulent impacting machines


1


, such as ROTOCHOPPER® MC Series (e.g. MC-156, MC-166, etc.) and EC Series (e.g. EC-156, EC-166, EC-124, etc.) manufactured by Peltz Manufacturing, Inc., 217 West Street, St. Martin, Minn. 53676 and distributed by PCR, Inc., N591 CO PI, Coon Valley, Wis. 54623. The machine


1


includes impacting and shearing teeth


41


which rotate about cylindrical rotor


42


and exert a downwardly and radially outward, pulling and shearing action upon the waste material W as it is fed onto a striking bar


33


and sheared thereupon by the shearing teeth


41


. The shearing teeth


41


project outwardly from a cylindrical rotor


42


which is typically operationally rotated at an operational speed of about 1800-2500 r.p.m. Rotor


42


is driven about a power shaft


42


S which is in turn powered by a suitable power source such as motor M


R


. The rotating teeth


41


create a turbulent flow of the fragmenting wastes W within the fragmenting zone


4


. These turbulent fragmenting conditions create an exceptional processing site and environment for impregnating the wastes W with a suitable impregnating agent to produce the desired impregnated product D. Further information concerning waste recycling machines of this type may be obtained by referring to our co-pending patent application Ser. No. 08/908,470 filed on Aug. 6, 1997 and an operational manual entitled “MC Manual” for MC Series ROTOCHOPPER® all of which are incorporated herein by reference.




Fragmenting machines


1


of the aforementioned type effectively create a unique turbulent fragmenting zone


4


in which suspended waste materials W are concurrently impregnated and fragmented within the fragmenting zone


4


to the desired impregnated product D of a predetermined particle size. While the waste materials W are being particulated and turbulently suspended within the fragmenting zone


4


, impregnating reagents or additives are most effectively injected (with or without a suitable vehicle or carrier) into the fragmenting zone


4


, preferably at a controlled rate of application. The turbulent fragmenting zone


4


, in cooperative association with impregnation accessory (generally designed as


100


series enumeration), uniformly and homogeneously distributes and impregnates the impregnating additives throughout the particulated processed material to provide a homogeneous mass of the processed materials D characterized as being substantially and uniformly impregnated with the impregnating additive.




A cross-sectional view of a suitable impregnating machine


1


for use in combination with impregnating accessory


100


as shown in

FIG. 2

includes a feeding means (generally designated as


3


) depicted in the form of a hopper


7


for receiving waste materials W (shown by phantom lines) and a continuous apron


9


or conveying belt for feeding wastes W to waste fragmenting zone


4


. Apron


9


may be suitably constructed of rigid apron sections hinged together and continuously driven about drive pulley


9


D and an idler pulley


9


E disposed at an opposing end of apron


9


. Apron


9


is typically operated at an apron speed of about 10 to about 30 feet per minute.




A power feeder (designated in general as


8


) driven by motor M


P


, in cooperative association with apron


9


driven by motor M


F


, uniformly feeds and distributes bulk wastes W such as cellulosic source materials to fragmenting zone


4


. Power feeder


8


positions and aligns the waste W for effective fragmentation by the fragmenting rotor


40


. Power feeder


8


includes a drum


81


D equipped with projecting feeding teeth


8


A positioned for counterclockwise rotational movement about power drum


8


D. Drum


8


D is driven by power feed shaft


8


S and drive sprocket


8


P which in turn is driven by chain


8


B, drive sprocket


8


P and motor M


P


. The feed depth, or clearance, of power feeder


8


may be optionally regulated by a hydraulic cylinder


8


H powered by a suitable hydraulic fluid power source (not shown) fitted with a conventional hydraulic cylinder adjusting means for adjusting the power feeder


8


to the appropriate clearance for feeding wastes W. Hydraulic cylinders


8


H may be typically preset to withstand a predetermined back pressure so as to permit power feeder


8


to float upon waste materials being fed to power feeder


8


by apron


9


. The position of the power feeder


8


in relation to apron


9


generally depends upon the amount of waste material W at a site upon apron


9


immediately below power feeder


8


. Power feeder


8


floats in synchronization with the material W fed upon apron


9


to fragmenting zone


4


. Feed motor M


F


in cooperative association with gear box


9


G, apron drive pulley


9


P, chain


9


F, and apron drive sprocket


9


D driven about feed shaft


9


S serves to drive continuous feed apron


9


about feed drive pulley


9


D and feed roller pulley


9


E. The travel rate or speed of apron


9


may be appropriately regulated through control of gear box


9


G.




Since power feeder


8


will elevate when wastes W become disposed between power drum


8


D and feed apron


9


, a contact switch


103


S positionally fixed to frame


18


so as to operationally contact with power feeder


8


(when in use) may be effectively utilized to detect the load of waste materials W being fed to the fragmenting zone


4


and switch a monitored amount of the impregnating agent for effective injection into zone


4


and impregnation onto waste W. This may be as simple as using a rotor arm (not shown) for rotor


40


to switch through the use of contacting arm


8


C as shown by

FIGS. 9 and 10

.




The cross-sectional view of

FIG. 2

depicts in greater detail the cooperative operational relationship between feed apron


9


, the power feeder


8


, striking bar


33


, the impacting teeth


41


of the rotor


42


and impregnating accessory


100


for injecting impregnating additives directly into impregnating zone


4


.

FIGS. 3-11

depict in greater detail the impregnating accessory


100


including a unique mounted manifold


107


equipped with impregnating lines


109


accessing into the fragmenting chamber


4


of machine


1


. As illustrated, particularly in

FIGS. 2 and 7

, manifold


107


provides multiple impregnating feed lines


109


which feed impregnating agent directly into the fragmenting zone


4


. Impregnating feed lines


109


are positioned above fragmenting chamber


4


in close proximity to the vertical dividing panel


8


V which separates the power feeder


8


section from the fragmenting zone


4


. Impregnating agents admitted to fragmenting zone


4


gravitationally fall onto waste materials W while the wastes W are being fragmented within fragmenting zone


4


. The manifold


107


is capped at an end opposite from a manifold feed line


105


which feeds the impregnating agent to the manifold


107


. Manifold


107


affords a substantially uniform spray pattern or injection of impregnating agent across the entire interfacing cross-sectional width of the fragmenting zone


4


. Manifold


107


permits a uniform injection of impregnating agent at a substantially uniform application rate and pressure into the fragmenting zone


4


.




Initial fragmentation and impregnation of the waste feed W is accomplished within the dynamics of a fragmenting zone


4


which includes a striking bar


33


and a cylindrical rotor


42


equipped with a dynamically balanced arrangement of breaker teeth


41


. The striking bar


33


serves as a supportive anvil for shearing waste material W fed to the fragmenting zone


4


. Teeth


41


are staggered upon rotor


42


and dynamically balanced. Rotor


42


, when operated at an operational rotational speed of about 1800 r.p.m., rotates about shaft


42


S in complete balance. Material fragmented by the impacting teeth


41


is then radially propelled along the curvature of the screen


43


. The impregnating agents are typically carried by a dispersing vehicle through impregnating lines


109


for atomization onto the radially propelled materials at this processing stage which uniformity impregnates the processing wastes with the impregnating agent. Screen


43


, in cooperation with the impacting teeth


41


, serves to further fragment by grating the waste materials W upon the surface and screen of


43


refine the waste W into a desired particle screening size until ultimately fragmented to a sufficient particle size so as to screen through screen


43


for collection and discharge by discharging conveyor


51


. These turbulent fragmenting conditions are ideal for uniformly dispersing and impregnating the impregnating agents throughout the processed product D. Throughout this turbulent flow and impacting of wastes, the impregnating agents are continuously introduced to the top of the fragmenting zone


4


by impregnating accessory


100


so as to gravitate onto the suspended fragmenting wastes which, within the turbulent and impacting conditions, effectively uniformly distributes and impregnates within the fragmented impregnated product D.




Shearing breaker teeth


41


impact against waste W supported by striker bar


33


or anvil. Teeth


41


exert a downwardly and radially outwardly pulling and shearing action upon waste material W resting upon the anvil


33


. Teeth


41


are preferably positioned (in relationship to a vertical line intersecting the axial shaft


42


S of the rotating cylinder


42


assigned a value of 0 degrees) so as to make initial contact upon the waste W at a radial arc ranging from about 26° to about 36° angle. The counterclockwise rotating cylindrical movement of rotor


42


equipped with tangential disposed removable breaker teeth


41


is preferably positioned from about a 64° angle to about a 76° angular relationship to the striker bar


33


. The net effect of this arrangement results in a highly effective shearing or fragmentation of the waste materials W at the striking bar


33


site while effectively uniformily distributing and impregnating the wastes W with the impregnating agents under turbulent flow conditions.




The cross-sectional view of

FIG. 2

depicts a machine equipped with a cradle assembly


30


and a shear releasing mechanism which allows cradled screen


43


and striking bar


33


to undamagingly break away from the fragmenting zone


4


when subjected to a damaging obstacle which creates a damaging force exceeding the threshold of shearability for the machine


1


. The releasing mechanism for disengaging the cradle assembly


30


from the fragmenting position is shown in

FIG. 2

in the engaged position. Disengagement to the disengaged position (not shown) is triggered by a shearing of a shear bolt in latching arms


37


J which maintain cradle assembly


30


in an operative fragmenting position until a shearing force exerted by a high shear obstacle causes at least one or both latching arm shear bolts to shear.




The impregnated fragmented product D is screened by forcing product D through cradle screen


43


for collection by the discharging means


5


. Discharging conveyor (generally designated by a


50


series number) extends lengthwise and widthwise along the entire bottom portion of the machine


1


. Impregnating materials D fragmented to a particle size sufficient to pass through screen


43


gravitate onto discharging conveyor belt


51


which then transports the desired impregnated material D to a suitable collection point. Discharging conveyor


50


includes belt


51


driven by drive sprocket


51


D about running pulley


51


N all of which is powered by motor M


D


and conveyer gear box


52


for varying the speed of belt


51


. Other discharging means


5


such as flighted augers, pneumatic conveyors, etc. may be used to discharge and collect the product D from the fragmenting zone


4


.




Although the invention broadly applies to impregnation of a broad range of porous materials with a host of impregnating reagents, the efficacy of the machine and its use is particularly well-illustrated by its adaptation to the colorization of waste materials W and materials, particularly in the colorization of wastes W of a water-insoluble cellulosic material with coloring reagents. The extent by which the processed products D are intensely and uniformly colored reflects upon the processing efficacy of the impregnating process utilizing machine


1


in cooperative combination of the impregnating accessory


100


. The cooperative combination of uniformly injecting and impregnating the impregnating agent onto the waste material W while the waste W is being dynamically processed within the impacting zone


4


produces superior impregnated particles D. The process involves impacting the impregnating reagent and particles together under turbulent conditions wherein the waste particles W are maintained in a fluidized state within the fragmenting zone


4


. This results in driving the impregnating agent, such as a colorant, deeply into the porous intercies of cellulose product D to provide a rich and uniformily colored product D. The unique process is capable of yielding intensely and deeply colored particulated products D when applied to impregnating of waste or other cellulosic materials W with coloring reagents. Because of its processing efficacy, significantly lesser amounts of chemical impregnating reagents (i.e. colorant concentrations) and carrier agent or vehicle (e.g. water) may be utilized to effectively achieve significantly enhanced coloration or pigmentation of processed materials D.




The present invention provides an impregnating accessory


100


particularly adapted for mounting and injecting the impregnating additives into the fragmenting zone


4


of waste recycling machines


1


equipped with a rotating and impacting rotor


40


. Although machine


1


may be equipped with a single impregnating source or reservoir for applications requiring solitary treatment with a single impregnating agent, the accessory


100


may be suitably equipped to permit multiple injections of impregnating agents into the impregnating zone


4


as shown in

FIGS. 3-8

and


11


. The need for multiple impregnating source is exemplified by the use of accessory


100


to color waste materials. In the multiple impregnating agent source applications, the accessory


100


will advantageously include multiple impregnating agent sources such as at least two colorant reservoirs


101


and


102


and preferably at least three colorant sources


101


,


102


, and


104


. An impregnating agent carrier, vehicle, or disperent source


103


(such as a water tank


103


equipped with water hose


103


H connected to a water source), admixing means or site (generally enumerated as


105


) for admixing the impregnating agent (e.g. colorant) and carrying vehicle (e.g. water) together. Mixing site


105


is simply shown as several intersecting feed or pipe lines feeding into a single or common pipe


105


which delivers the uniformily mixed colorants to a manifold assembly


107


which in turn uniformly distributes under constant pressure the aqueous colorant or impregnating agent to the fragmenting zone


4


through colorant injection lines


109


.

FIGS. 3

,


8


and


11


show multiple tanks


101


T,


102


T and


104


T which are utilized to serve as a colorant source for different basic colorants (


101


,


102


and


104


) which, when admixed together at admixing site


105


provide the desired coloring effect.

FIGS. 8 and 11

illustrate different arrangements for regulating the rate at which the impregnating agents are delivered to impacting zone


4


. Each colorant tank (i.e.


101


T,


102


T and


104


T) is operably connected to a feed pipe (


101


F,


102


F and


104


F) and colorizing draw pumps (


101


P,


102


P and


103


P) for drawing a monitored colorant amount from colorant tanks


101


T,


102


T and


104


T.

FIG. 8

depicts positive pressure hose pumps


101


P,


102


P, and


104


P respectively powered by variable speed motors


101


M,


102


M, and


104


M regulated by control panel


100


PC preset to monitor a regulated amount feed of colorant


101


,


102


, and


104


upon activation or switching of switch


103


S by power feeder


8


. The impregnating accessory


100


equipped with a control panel


100


PC as exemplified by

FIG. 8

may be operationally connected to a power infeed load sensing switch, a colorizing control load sensing switch, a high r.p.m. adjusting screw set at 2180 r.p.m., a low r.p.m. adjusting screw set at 2100 r.p.m. and a load sensing toggle switch


100


CP. Colorants pumped from colorant tanks


101


T,


102


T and


104


T are pumped through colorant conduits


101


C,


102


C and


104


C to a common mixing site


105


which furnishes water from water source


103


.




The partial views of

FIGS. 9 and 10

illustrate, more specifically, how a mechanical switch


103


S including a control switch lever


103


S and a switch contacting arm


8


C attached to power feeder


8


may be utilized to switch the impregnating system. Contacting arm


8


C is shown as protruding outwardly from power feeder


8


at a switch contacting position. For illustration purposes, contacting arm


8


C connected to power feeder


8


serves to switch accessory


100


. When the power feeder


8


rests in the idle or lowered position (e.g. without any waste


8


between feeder


8


and apron


9


) as depicted in

FIG. 10

, switch contacting arm


8


C depresses switching lever


103


SL to the “off” switching position. As power feeder


8


encounters waste W and is operationally forced upwardly by waste W, power feeder


8


releases contacting arm


8


C from contacting switch lever


103


SL (as shown in

FIG. 9

) which in turn, switches


103


S to the “on” position switching position. As previously mentioned,

FIGS. 9 and 10

illustrate but one of many conventional switching means


103


which may be utilized to switch accessory


100


. If desired, switch lever


103


SL may be inserted onto frame


18


at a position so that a supportive arm carrying rotor


42


will directly switch switch


103


S. If desired, variable electronic switches which detect the depth of waste feed W or amount of waste W fed to fragmenting zone


4


in coordination with variable pumps may be used to regulate the amount of impregnating agent pumped to impacting zone


4


.




Water source


103


is commonly supplied by water tank


103


T replenishment by a water supply to hose


103


H for supplying water to admixing site


105


through water line conduit


103


C. Water may be metered to the mixing site


105


by an in-line water pump


103


P (e.g. a positive pressure hose pump


103


P) powered by variable speed water pump motor


103


M, a water control valve


103


WC (e.g. a solenoid valve), and an electronic control valve


103


V operationally connected to an electronic switching device


103


S. Switch


103


is switched “on” upon movement of the contacting arm


8


C of the power feeder


8


away from switch lever


103


SL, which in turn, engages the control panel


100


CP for engaging pump motors


101


M,


102


M,


103


M, and


104


M to pump controlled level of water and colorant to mixing site


105


. Thus, when switch


103


S is switched “on” by power feeder


8


due to the feeding of wastes at the fragmenting zone


4


, power feeder


8


switches switch


103


S and electronic valve


103


V so as to activate water pump


103


P to pump water from water tank


103


T. As water is pumped to mixing joint


105


, colorants


101


,


102


and


104


from colorant tanks


101


T,


102


T and


104


T are simultaneously siphoned or pumped at a regulated pumping rate and conducted through colorant conduits


101


C,


102


C and


104


C to mixing joint


105


for admixing with water to provide a regulated and prescribed amount of an aqueous colorant for injection into the fragmenting zone


4


. Thus, appropriate levels of water and colorants are respectively conducted through conduits


103


C,


101


C,


102


C, and


104


C for uniform admixing together at mixing site


105


. The control panel


100


CP may be conventionally equipped with a series of potentiometers or load sensors to measure or ascertain the rate of wastes W being fed to fragmenting zone


4


and to regulate the current flow and pumping rate of pump motors


101


M,


102


M,


103


M, and


104


M. The waste feed W rate may be appropriately determined with a potentiometer or load sensor (not shown) for sensing current draw upon electrical chord feed line M


a


of rotor motor MR and relaying the sensed reading to control panel


100


PC which in turn controls the current feed to water motor pump


103


M and concomitant pumping rate of water pump


103


P. The control panel


100


PC may be equipped with a series of potentiometers (as illustrated in

FIG. 11

) for relaying a preset or predetermined amount of current to colorant pump motors


101


M,


102


M, and


104


M, which in turn regulate the respective pumping rates of colorant pumps


101


P,


102


P, and


104


P.




The aqueous colorant and blend thus formed at mixing joint


105


is conducted by aqueous colorant output line


105


E through ½ gate valves


105


V onto manifold


107


which uniformly distributes the aqueous colorant under equalized pressure through ½ gate valves


109


V onto manifold output injection lines


109


for uniform injection within fragmenting zone


4


. Quick attachment QD assemblies


109


QD permit the colorant accessory lines


109


to be readily detached from machine


1


when not in use and quickly reattached when in use. Quick attachments


109


QD effectively alleviate potential problems of plugging of the injection ports of lines


109


with fragmented wastes D when the impregnating accessory


100


is not being used.

FIGS. 4-7

depict in greater detail manifold


107


suitably equipped with exiting ports


107


E for connection to injection lines


109


. The appropriate number of exiting ports


107


E and their placement or positioning within manifold


107


depends upon the size and particularly the cross-sectional size of the fragmenting zone


4


. Lateral placement of the exiting ports


107


E of manifold


107


at about four to about six inches apart will generally suffice for most impregnating processes. The impregnating agent is admitted to manifold


107


at manifold intake


107


I. The manifold


107


is closed at the opposite end. Manifold mounting brackets


107


B serve to mount manifold


107


upon shell


18


above the fragmenting zone


4


.




As may be observed from

FIGS. 3

,


8


, and


11


, the impregnating accessory


100


may include an impregnating vehicle or carrier source


103


such as a water tank


103


T or reservoir fitted with a water output line


103


C connected, one or more impregnating agent reservoirs


101


T, one or more impregnating agent feed conduits (e.g.


101


F,


102


F,


104


F, etc.) equipped with at least two impregnating hose pumps


101


P which may be run separately or together for feeding and mixing with the water flowing through the water output line


105


and regulating means for regulating an amount of aqueous impregnating agent delivered to the fragmenting zone


4


.




The rate at which the impregnating agent is supplied to manifold


107


and injection lines


109


may be accomplished in a variety of different ways. For example, a photoelectric sensing and activating system as disclosed in U.S. Pat. No. 5,308,653 (e.g. see in particular FIG.


4


and Column 7, lines 20-56) may be used to regulate the impregnating agent delivered to the fragmenting zone


4


through injection lines


109


. However, as previously mentioned, it is often desirable to use two or more colorant reservoirs ( e.g.


101


T,


102


T and


104


T, etc.) in conjunction with two or more additive pumps (e.g.


101


P,


102


P and


104


P) to deliver the colorants through colorant conduity (


101


C,


102


C and


104


C) to water mixing joint


105


. It is also preferably to regulate the aqueous colorant or impregnating agent at an applicating rate so that it is directly responsive to the amount of material actually being processed within the fragmenting zone


4


.

FIG. 8

illustrates a manner in which a load sensing switch


103


S operationally connected to a waste feed in cooperation with a control panel


100


CP may be utilized so as to correlate the material W being fed by power feeder


8


and fragmented within the fragmenting zone


4


to a calibrated amount of impregnating agent based upon the waste W feed level. Thus, as wastes W are fed to the fragmenting zone


4


, a load sensor


105


S is operationally activated by the power feeder


8


and switched to engage a load sensor connected to M


a


which in turn triggers an electronic valve


103


V to deliver a prescribed amount of aqueous colorant or other impregnating agents to the fragmenting zone


4


. An effective means for controlling the colorant feed rate may be accomplished thuough a load sensor operationally connected to motor M


R


and amperage line M


a


so as to ascertain the amperage draw of the rotary motor M


R


and relay the reading via line M


a


to control panel


100


CP which turn switches variable speed colorant pump motors (


101


M,


104


M, and


102


M) so as to draw the appropriate amount of colorants (


101


T,


104


T and


102


T) from colorant tanks


101


T,


104


T and


102


T. The operational speed of variable speed pump motors


101


M,


102


M, and


104


M as regulated by load sensing switch


105


S and control panel


100


CP monitors the colorant feed and permits a regulated amount of colorant to be atomized into the fragmenting zone


4


. Since the rate of colorant injected into the fragmenting zone


4


is based upon the amount of wastes being processed within the fragmenting zone


4


, uniformity in colorization or impregnation can be effectively regulated.




As illustrated by the drawings, fluidized impregnating reagents may be uniformly injected into the fragmenting zone


4


at a regulated or monitored rate. The impregnating accessory


100


generally includes pressurized flow means for controlling the impregnating reagent application flow rates and injecting means (


107


and


109


) for uniformly injecting the impregnating reagent onto the particulating product within the fragmenting zone


4


. The aqueous colorant is admitted to the grinding chamber or fragmenting zone


4


through a plurality of aqueous injection lines


109


(usually


8


-


12


or more) as shown particularly by

FIGS. 3

,


5


, and


7


. The use of a plurality of injecting lines


109


with individual gate valves


109


V results in uniform pressure and injection rates of the impregnating agent throughout the entire cross-sectional area of the fragmenting zone


4


which in turn creates a uniform coloration or impregnation of the recycled products D. The impregnating accessory


100


typically includes an electronically controlled valve


103


V (e.g. a solenoid valve), a water output line


103


C, a water pump


103


P, a mixing site


105


, two or more colorant concentrate reservoirs (e.g.


101


T,


102


T


104


T, etc.) fitted separately with colorant injection pumps (e.g.


101


P,


102


P,


104


P, etc.) colorant conduit lines (e.g.


101


C,


102


C and


104


C) feeding into and admixing onto water within output line


105


, and a manifold


107


fitted with a plurality of outlet ports


107


E connected to injection lines


109


(shown as


12


injection lines


107


porting into the fragmenting chamber) for uniformly distributing and dispersing the aqueous colorant onto the waste particles confined within the impacting chamber of the fragmenting zone


4


. It should be evident that equipping and simultaneous running of two or more pumps (e.g.


101


P,


102


P and


104


P) as illustrated in the

FIGS. 3

,


8


, and


11


, permits the mixing of multiple colorants or other additives into a wider range of possible colors or compounding.




Electronic control valve


103


V may be used to regulate the flow rate of aqueous colorant to the fragmenting zone


4


. As previously mentioned, the electronic control valve


103


V is preferably activated by the movement of the power feeder


8


and by a load sensing switch


105


S operationally connected to the accessory


100


. As wastes W or other cellulosic materials are fed to the fragmenting zone


4


, the load sensing switch


105


S may be used to activate an electronic control valve


103


V to increase the flow rate of aqueous impregnating additives to manifold


107


. By this means, water and liquid additive may be combined and injected into the grinding chamber or fragmenting zone


4


at a more precise and controlled injection rate. This results in substantial savings while also contributing to more uniform colorization and intensity or impregnation of the processed product D.




As shown in

FIGS. 8 and 11

, each colorant arrangement (i.e.


101


,


102


, and


104


) may be suitably equipped with a switch (i.e.


101


S,


102


S, and


104


S) so as to separately permit the switching of each colorant motor


101


M,


102


M, and


104


M. Colorant motor switches


101


S,


102


S, and


104


S may be connected in series with water switch


105


S and placed in the “on” switching position so that when switch


103


S is activated by the feeding of material W to fragmenting zone


4


, then the circuitry for colorant motors


101


M,


102


M, and


104


M is closed for operation so as to permit the pumping of prescribed amounts of colorant


101


,


102


, and


104


from the colorant tanks (i.e.


101


T,


102


T, and


104


T) for admixture with water pumped from tank


103


T.





FIG. 11

depicts a schematic representation of accessory


100


adapted to operate from a direct current power source


100


PS such as a 24 volt battery. This arrangement may be utilized in machines


1


powered by combustion engines instead of the electrical motor and as depicted by the Figures. As may be observed,

FIG. 11

commencing with variable speed motors


101


M,


102


M,


104


M, and


103


M to the manifold


107


is essentially the same schematic representation as depicted by the AC current operated accessory


100


shown in FIG.


8


. Each of the DC colorant motors (i.e.


101


M,


102


M, and


104


M) depicted in

FIG. 11

receives a preset and regulated current feed which runs each motor at a predetermined or preset speed. In operational use, potentiometers


101


PT,


102


PT, and


104


PT are preset so as to provide the desired colorant mix to mixing site


105


which regulate the current flow or voltage flowing from variable frequency drive or variable speed regulates


101


R,


102


R, and


104


R respectively to colorant motors


101


M,


102


M, and


104


M water pump motor


103


M so as to respectively control the pumping fluid rate of pumps


101


P,


102


P,


103


P, and


104


P. Variations in coloring schemes may easily effectuated by presetting each of the color monitor potentiometers (i.e.


101


PT,


102


PT, and


104


PT) to the desired colorant blend for injection into the fragmenting zone


4


.




The phantom or broken lines of

FIG. 11

illustrate modifications for converting the depicted battery power


100


PS system to a three phase AC current


100


PS system. The power source


100


PS may be derived from any conventional AC power outlet. The modifications to the battery powered system generally include a three phase wiring scheme as illustrated by the phantom lines. Each of the paired potentiometers and variable speed regulators (i.e.


101


PT, and


101


R,


102


PT, and


102


R,


104


PT and


104


R,


103


PT and


103


R) are combined into a digitalized and controlled pairing of variable frequency drive or adjustable speed drive equipped with a digital electronic control provided by a commercially available TOFVERT model VFS7 (often paired with motor) manufactured and distributed by TOSHIBA Corporation, 13131 West Little York Road, Houston, Tex., 77041.




In essence, the digitalized electronic units function similar to the battery powered system of

FIG. 11

by affording a preset and controlled colorant feed rate. Either system provides a predetermined or preset amount of colorant and water for admixture and injection into the fragmenting zone


4


by regulating the pumping rate. As evident from the aforementioned, a variety of regulating means may be effectively utilized to monitor and control the rate at which multiple impregnating agents are combined with one another, and if desired, combined with a carrying vehicle or solvent (i.e. water) for delivery to the impacting zone


4


. Illustratively, pressurized systems electronically controlled by mechanical or electronic valves (in cooperation with or without load sensing devices for sensing the material waste W feed) for regulating the impregnating agent application rate may be effectively adapted to the impregnating accessory


100


.




The impregnating process and impregnating accessory


100


may be generally applied to a broad range of chemical impregnating agents. The impregnating process affords an effective means for injecting into the impregnating zone


4


a relatively low concentration of impregnating agents at a high solids ratio of cellulosic materials to impregnating agent while also reducing the carrier or vehicle requirements. Although liquid carried impregnating agents are illustrated by the Figures, solid (as well as liquid-carried or liquid-impregnating agents), may be applied to the impregnating machine and the processing thereof. If desired gaseous impregnating agents may also be injected into the impregnating zone


4


and impregnated onto the waste materials W. When powdered impregnating agents are used, solid metering devices may be used to meter the appropriate impregnating agent to fragmenting zone


4


. Consequently, the process provides a particularly effective method for uniformly incorporating and dispensing an impregnating agent throughout a cellulosic mass irrespective of the physical form of the impregnating agent. Since the impregnating process operates at a relatively low vehicle-to-dry-mass ratio, it is generally unnecessary to dry or evaporate the vehicle or carrier from the processed product.




The process may be adapted to any cellulosic product in a particulated or comminuted form impregnated with an impregnating agent while concurrently comminuting the cellulosic material to the desired product size. A broad range of diverse impregnating agents yielding a host of different processed impregnated cellulosic materials D may be effectively produced by the present process. For example, binding agents (e.g. plastics, thermosets, etc.) may be conveniently incorporated and impregnated into particulated paper, wood chips or fibers and the resultant impregnated product may be compressed or adhesively molded into a desired molded plasticized paper or plasticized wood product. Illustrative binding or film forming impregnating agents in the manufacture of such products bound together within a plastic material include a host of aqueous colloidal dispersions of polymers derived from the polymerization of monomers such as acrylic acid, methoacrylic acid, methyl methacrylate, ethyl methacrylate, ethyl-hexyl-acrylate, tetrafluoroethylene, chlorotrifluoroethylene, vinylidene fluoride, butadiene-1,3, isoprene, chloroprene, styrene, nitrites, acrylamide, vinyl alcohol, methacrylamide, acrylonitrile, vinyl chloride, vinyl acetate, vinylidene chloride, ethylene, propylene and isobutylene; drying oil fatty acid compounds such as tuna oil, linseed oil, soybean oils, dehydrated castor oil, cottonseed oil, poppyseed oil, safflower oil and sunflower oil; fatty acids derived from drying oils; partially polymerizates of drying oils such as partially polymerized linseed oil; oxidized drying oils such as oxidized soybean oil, synthetic drying oils obtained by the esterification of fatty acids with polyhydric alcohol (e.g. glycerol pentaerythritol, mannitol and sorbitol); drying oil-alkyl resins such as are obtained by the reaction of fatty acid drying oils with polyhydric alcohol and a polycarboxylic acid such as maleic anhydride, fumaric acid, phthalic acid, adipic acid, sebacic acid, etc.; lattices of chlorinated and natural rubbers, the polysulfides, epoxides, amino resins such as ureaformaldehyde, melamine-formaldehyde, nitrocellulose, ethyl cellulose, cellulose butyrate, chlorinated polyethers, terpene resins, chlorosulfonated polyethylene, natural rubber, organosiloxane polymers, and various other binding agents and film forming binders.




The vehicle or carrier for liquid dispensable impregnating agents, may be any compatible vehicle which serves as a carrier or dilutent for the impregnating agent. Vehicle or dispersant requirements may be significantly reduced due to the efficacy of the processing conditions. This can result in substantial drying or evaporation costs savings such as typically encountered when there exists a need to dry excessively wet products to the finished dry form. Although flammable carriers may serve as a solvent or dilutent for lipophilic impregnating agents, the more volatile and flammable vehicles may be more safely and effectively replaced with the less volatile and less flammable lipophilic vehicles (e.g. oil carriers, heavy hydrocarbons, etc.) The preferred means for uniformly injecting the impregnating agent into the fragmenting chamber


4


comprises a liquid or an aqueous dispersion or solution of impregnating agents. Water constitutes a preferred carrier or vehicle for diluting and carrying liquid dispersible impregnating agents to the fragmenting zone


4


. The water may function as a solvent for those impregnating agents which are partially or fully miscible with water. For certain impregnating agents, the impregnating agent may be colloidally suspended or dispersed in the water carrier. Emulsifying techniques using conventional emulsifiers or surfactants to emulsify water-insoluble or lipophilic impregnating agents into an aqueous emulsion may also be effectively utilized to place insoluble impregnating agents in a suitable form for dispersal in an aqueous carrier and injected into impregnating zone


4


.




As previously mentioned, the impregnating process is particularly well suited to colorizing cellulosic materials. The colorizing process may be effectively utilized to provide a broad spectrum of colored cellulosic products and coloring agents. The color impregnating agents may, accordingly, be selected from a broad range of color pigments and dyes to provide a vast array of colored products. The color impregnating agents include the colored agents as well as white colorants with or without mineral products used as fillers and extenders. Various coloring agents may be blended together with the multiple colorant mixing system of this invention to provide the desired coloring effect. Illustrative coloring agents include the various water soluble and insoluble organic and inorganic pigments and dyes such as titanium dioxide, zinc oxide, phthalocyanine blue and green, lead chromate, molybdate orange, zinc sulfide, calcium sulfate, barium sulfate (barytes), clay, mica, calcium carbonate (whiting), silica, benzylidene yellow, cadmium yellow, toluidine toners, sienna, amber, ultramarine blues, chromium oxides, carbon black, antimony oxide, magnesium silicate (talc), aluminum silicate, lead silicate, graphite, aluminum oxide, calcium silicate, diatamaceous silica, limonite, hematite, magnetite, siderite, selenium sulfides, calcined nickel titanate dioxide, molybdate oranges, chrome green, iron bluides, benzidine yellows and oranges, iron salts of nitroso compounds, Hanso yellows, Di-nitraniline oranges, permanent red 2B types in various combinations thereof and the like. Pigment dispersants such as tetra-sodium pyrophosphate, lecithin, gum arabic, sodium silicate, the various water soluble soaps, the aliphatic and aromatic sulfonates sulfolignins, the aliphatic sulfates, various polyethers and ether-alcohol concentrates and the like may be added to enhance the aqueous dispersion of the pigments.




Auxiliary coloring components such as protective colloids or thickeners such as sodium carboxymethylcellulose, sodium and ammonium polyacrylate, gum karaya, sodium aliginate, methyl cellulose, hydroxyethyl cellulose, polyvinyl alcohol, starch, casein, soybean protein and gelatin; freeze-thaw stabilizers such as ethylene glycol, propylene glycol, glycol ethers, polysubstituted phenolates, modified glyceryl monoricinoleate, urea, thiourea, etc.; defoamers such as kerosene, pine oil, octyl alcohol, tributyl phosphate, phenyl mercuric acetate, etc.; buffers such as some of the protective colloids, sodium bicarbonate, sodium tetraborate and the like; coalescing agents such as “Carbitol,” “Carbitol Acetate,” hexylene glycol, “Butyl Cellosolve Acetate,” and “Butyl Carbitol Acetate”; antirust agents like sodium benzoate; dryers for unsaturated polymers, oils, and alkyds, oil modified epoxides and polymeric butadienes, etc. (e.g. benzoyl peroxide, ferric tris 2,4-pentanedionate, chromium pentanedionate, the manganese, cobalt and lead naphthenates and the corresponding 2-ethylhexonates thereof) may also be incorporated into the coloring agent stream.




Commonly available colorant agent concentrates comprised of carbon black and iron oxide blended at a rate of about 0.25 to about 10 percent (preferably at about 0.5 percent to about 0.6 percent) volume concentrate per 10 water volumes provide a particularly effective color impregnating agent in the manufacture of colored wood mulches. If desired, bacteriocides and fungicides such as the halogenated acetylene alcohols, diphenylmercuric dodecenyl succinate, o-phenylphenol and the sodium salt thereof, the trichlorophenols and the sodium salts thereof, and the like may also be utilized as impregnating agents to protect the processed cellulosic product D from bacteriological degradation. If a brightly red colored mulch is desired, iron oxide may be used as the colorant.




The fragmenting and impacting process may be applied to liquid as well as gaseous and the solid or powdered impregnating agents. The process generally entails incorporating a sufficient amount of the impregnating agent to create the desired end product. If particle size of the processed product is important, the fragmenting zone and screens may be adjusted and operated so as to produce the desired end product. In coloring products, the colorant concentrations and colorant types may be suitably adjusted so as to yield the desired end product.




The fragmenting and impregnating process is highly effective for processing of large volumes or tonnage of wastes or cellulosic source materials to the desired impregnated and particulated product. For example, the process may be effectively applied to the manufacture of aspen waferboard blended with phenolic resins treated with disodium octaborate tetrahydrate to protect the waferboard from termite infestation as disclosed in the


Forest Product Journal,


Vol. 44, No. 9 on pages 33-36 by Timothy G. Myles. The impregnating process in such a manufacture can serve multiple impregnating purposes in that the binding agent for molding of the bonded product as well as the termite killing agent may be impregnated into the particulated cellulosic product while it is being fragmented to the desired particle size for molding. Similarily, a color impregnating agent and an insecticide such as the disodium octaborate tetrahydrate (DOT) may be combined and added in effective amounts to the fragmenting zone to create a colored mulch baited with a lethal level of termite killing DOT so as to effectively attract and kill termite infestation. The impregnating process is particularly attractive since large volumes of material may be processed to yield a superior and attractive termite killing bait. Thus, the impregnating process may be effectively used to impregnate multiple impregnating agents into a cellulosic product in a single pass.




Further information regarding the accessory


100


and means for controlling impregnating rates may be obtained by referring to captioned provisional application 60/082,481.



Claims
  • 1. A method for impregnating waste materials with an impregnating agent while concurrently impregnating, suspending, and fragmenting the waste materials in a turbulent fragmenting zone, said method comprising:a) feeding a waste feed of the waste materials to the turbulent fragmenting zone; b) uniformly injecting the impregnating agent onto the waste materials while suspending the waste materials within the fragmenting zone; c) particulating the waste feed to a particulated product by fragmenting and impacting the waste materials within said turbulent fragmenting zone; d) uniformly impregnating the particulated product with said impregnating agent within said turbulent fragmenting zone so as to provide a uniformly impregnated particulated product; e) screening the impregnated particulated product to further fragment said product to a desired particle size; and f) recovering the uniformly impregnated particulated product of the desired particle size from said fragmenting zone.
  • 2. The method according to claim 1 wherein the impregnating agent comprises a coloring agent.
  • 3. The method according to claim 1 wherein the impregnating includes monitoring the waste feed fed to the fragmenting zone with a load sensing switch and activating the injecting of the impregnating agent to the fragmenting zone at a monitored rate with said load sensing switch.
  • 4. The method according to claim 3 wherein the impregnating agent comprises a coloring agent.
  • 5. The method according to claim 3 wherein the method includes the blending together of two different coloring agents obtained from separate colorant sources at the monitored rate to yield the impregnated particulated product of a desired color.
  • 6. The method according to claim 3 wherein a coloring agent and water are blended together at the monitored rate to provide an aqueous colorant for the injecting of the impregnating agent onto the waste feed within the fragmenting zone.
  • 7. The method according to claim 1 wherein the feeding of the waste feed consists essentially of the feeding of a cellulosic waste material as the waste feed to the fragmenting zone.
  • 8. The method according to claim 7 wherein the uniformity impregnating includes the impregnating of the cellulosic waste material with a pesticide.
  • 9. The method according to claim 8 wherein the impregnating with the pesticide includes a termiticide.
  • 10. The method according to claim 1 wherein the method includes monitoring the waste feed fed to the fragmenting zone with an electronic load sensor and responsively relaying an electronic signal detected by the load sensor to a plurality of impregnating agent pumps so as to activate the pumps to uniformity inject a regulated amount of the impregnating agent into the fragmenting zone.
  • 11. The method according to claim 10 wherein the plurality of impregnating pumps the regulated amount of impregnating agent from multiple impregnating agent sources to a mixing site for admixing with a prescribed amount of water to provide an aqueous impregnating agent stream.
  • 12. The method according to claim 11 wherein the stream is conducted to a manifold equipped with a plurality of outlet ports for the uniformity injecting the impregnating agent onto the waste feed.
  • 13. The method according to claim 12 wherein the multiple impregnating agent sources comprises multiple color sources pumped at the regulated amount for the admixing with the prescribed amount of water.
  • 14. The method according to claim 13 wherein a uniform pressure of the aqueous stream exiting the outlet ports is maintained so as to permit the uniformity injecting of the aqueous stream onto the fragmenting zone.
  • 15. The method according to claim 14 wherein the outlet ports are positioned at an elevated position so as to permit gravitational injections of the aqueous streams to the fragmenting zone.
  • 16. A waste fragmenting and impregnating machine equipped to concurrently uniformly impregnate and fragment a waste material with an impregnating agent within a turbulent fragmenting zone, said machine comprising:a) feeding means for feeding the waste materials to the machine; b) an enclosed turbulent fragmenting zone for fragmenting the waste materials to a particulated product; c) injection means for injecting and uniformly distributing the impregnating agent within the fragmenting zone while turbulently fragmenting and impregnating the particulated product within the turbulent fragmenting zone; d) a screen for grating and screening the particulated product to a predetermined particle size; and e) recovering means for recovering the particulated impregnated product of the predetermined size from said turbulent fragmenting zone.
  • 17. The machine according to claim 16 wherein the injection means includes a manifold equipped with a multiplicity of injection lines laterally positioned apart and accessing in a spacial relationship to the fragmenting zone so as to uniformly distribute the impregnating agent within the fragmenting zone.
  • 18. The machine according to claim 17 wherein the machine includes a water source and an impregnating agent source and a mixing site for admixing water from the water source together with the impregnating agent from the impregnating source.
  • 19. The machine according to claim 18 wherein the impregnating source includes at least one reservoir for containing the impregnating source.
  • 20. The machine according to claim 17 wherein the injective means comprises an impregnating accessory equipped with multiple reservoirs for multiple impregnating agents and a liquid carrier for the impregnating agents regulators, and regulated pumps for pumping the impregnating agents and the water to an aqueous admixing site.
Parent Case Info

This application claims the benefit of Provisional Application No. 60/082,481 bearing the same title as captioned above and filed Apr. 21, 1998.

US Referenced Citations (11)
Number Name Date Kind
2707690 Pearson May 1955
3462083 Kautz Aug 1969
3481686 Ivnas et al. Dec 1969
3911183 Hinkes Oct 1975
4542041 McClellan et al. Sep 1985
4794022 Johnson et al. Dec 1988
5077128 Bernard et al. Dec 1991
5192587 Rondy Mar 1993
5308653 Rondy May 1994
5562956 White, Jr. Oct 1996
5564222 Brody Oct 1996
Non-Patent Literature Citations (2)
Entry
Forest Products Journal, vol. 44, No. 9 (Feb. 1994).
Term-A-Rid 613, http://www.termarid.com/whatisit.html (Apr. 21, 1998).
Provisional Applications (1)
Number Date Country
60/082481 Apr 1998 US