This disclosure relates generally to environmental control systems, and more particularly, to a conduit system for directing cooling fluid through an environmental control system having multiple vapor compression systems.
This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present disclosure, which are described below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
Chiller systems, or vapor compression systems, utilize a working fluid (e.g., a refrigerant) that changes phases between vapor, liquid, and combinations thereof, in response to exposure to different temperatures and pressures within components of the vapor compression system. The chiller system may place a working fluid in a heat exchange relationship with a conditioning fluid, and may deliver the conditioning fluid to conditioning equipment and/or a conditioned environment of the chiller system. In some cases, a heating, ventilation, air conditioning, and/or refrigeration (HVAC&R) system may include multiple chiller systems, in which each chiller system includes a vapor compression system circulating a respective working fluid. The respective working fluid may remove heat from a flow of conditioning fluid that is in a heat exchange relationship with the respective working fluid via a component (e.g., an evaporator) of the chiller system. In such embodiments, each chiller system may also have a condenser configured to cool heated working fluid. For example, a cooling fluid may be directed through the respective condenser of each chiller system in a series arrangement to cool the respective working fluids. However, a flow arrangement of the cooling fluid through the condensers may limit an overall cooling capacity of the working fluid.
A summary of certain embodiments disclosed herein is set forth below. It should be understood that these aspects are presented merely to provide the reader with a brief summary of these certain embodiments and that these aspects are not intended to limit the scope of this disclosure. Indeed, this disclosure may encompass a variety of aspects that may not be set forth below.
In one embodiment, a heating, ventilation, air conditioning, and/or refrigeration (HVAC&R) system includes a first condenser configured to place a first refrigerant in a heat exchange relationship with a cooling fluid, a second condenser configured to place a second refrigerant in a heat exchange relationship with the cooling fluid, and a conduit system configured to direct a first portion of the cooling fluid from a cooling fluid supply to the first condenser and then through a first section of the second condenser in a series configuration. Further, the conduit system is configured to direct a second portion of the cooling fluid directly from the cooling fluid supply to a second section of the second condenser, such that the first portion of the cooling fluid and the second portion of the cooling fluid flow through the first condenser and the second condenser in a parallel configuration.
In another embodiment, a heating, ventilation, air conditioning, and refrigeration (HVAC&R) system includes a first condenser having a first condensing section and a first subcooler, in which the first condenser is configured to place a first refrigerant in a heat exchange relationship with a cooling fluid, and a second condenser having a second condensing section and a second subcooler, in which the second condenser is configured to place a second refrigerant in a heat exchange relationship with the cooling fluid. The HVAC&R system further includes a conduit system configured to direct a first portion of the cooling fluid from a cooling fluid supply to the first condenser and then through the second condensing section of the second condenser in a series arrangement, and to direct a second portion of the cooling fluid from the cooling fluid supply directly to the second subcooler of the second condenser, such that the first portion of the cooling fluid and the second portion of the cooling fluid flow through the first condenser and the second condenser in a parallel arrangement.
In another embodiment, a heating, ventilation, air conditioning, and refrigeration (HVAC&R) system includes a first condenser configured to place a first refrigerant in a heat exchange relationship with a cooling fluid, and a second condenser having a condensing section and a subcooler, in which the second condenser is configured to place a second refrigerant in a heat exchange relationship with the cooling fluid. The HVAC&R system further includes a valve configured to regulate a flow of a first portion of the cooling fluid from a cooling fluid supply to the first condenser and a flow of a second portion from the cooling fluid supply directly to the subcooler of the second condenser.
Various aspects of this disclosure may be better understood upon reading the following detailed description and upon reference to the drawings in which:
One or more specific embodiments will be described below. In an effort to provide a concise description of these embodiments, not all features of an actual implementation are described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
Embodiments of the present disclosure relate to an HVAC&R system having multiple vapor compression systems, in which a conditioning fluid is directed through respective heat exchangers (e.g., evaporators) of the vapor compression systems. Generally, implementing multiple vapor compression systems may increase a capacity of the HVAC&R system as compared to HVAC&R systems using a single vapor compression system. For instance, a conditioning fluid may be directed through, and cooled via, multiple heat exchangers (e.g., evaporators) instead of a single heat exchanger. That is, the conditioning fluid may be in thermal communication with a respective working fluid, such as a refrigerant, flowing through each of the heat exchangers (e.g., evaporators) of the respective vapor compression systems. Although this disclosure primarily describes refrigerant as the working fluids circulating through the vapor compression systems to exchange thermal energy with the conditioning fluid, additional or alternative embodiments may use other types of working fluids, such as water.
In accordance with embodiments of the present disclosure, an HVAC&R system may include multiple vapor compression systems that each include one or more heat exchangers. A cooling fluid may be directed through a respective heat exchanger of each vapor compression system to exchange thermal energy with a respective refrigerant of the vapor compression system. In some embodiments, cooling fluid may flow in a series arrangement through each respective heat exchanger of the multiple vapor compression systems. In other words, the cooling fluid may flow sequentially and directly from one heat exchanger (e.g., condenser) to another. In some cases, a direct series arrangement of the heat exchangers may limit a capacity of the cooling fluid to exchange thermal energy with the respective refrigerants of the multiple vapor compression systems. For example, the cooling fluid may enter a first condenser having a first subcooler and absorb thermal energy (e.g., heat) from a first refrigerant flowing through coils of the first condenser and the first subcooler, thereby heating, or increasing the temperature of, the cooling fluid. The heated cooling fluid may then be directed to a second condenser having a second subcooler to absorb thermal energy from a second refrigerant flowing through coils of the second condenser and the second subcooler. Since the heated cooling fluid absorbs heat from the first refrigerant, the heated cooling fluid may have a limited capacity to absorb heat from the second refrigerant within the second condenser and/or the second subcooler. As a result, the second refrigerant may not be sufficiently cooled by the cooling fluid, thus reducing an efficiency of the HVAC&R system.
Accordingly, it is now recognized that modifying the flow of the cooling fluid through the respective heat exchangers (e.g., condensers) and/or subcoolers of each vapor compression system may enhance or improve cooling capabilities of the cooling fluid. For example, instead of directing all of the cooling fluid in series through each heat exchanger and subcooler, a portion of supply cooling fluid may be directed to each subcooler of the multiple vapor compression systems concurrently (e.g., in parallel). As used herein, a series flow configuration refers to directing all or substantially all of a cooling fluid from a cooling fluid supply directly to a first heat exchanger and then from the first heat exchanger to a second heat exchanger. Additionally, as used herein, a parallel flow or partial parallel flow configuration refers to directing a portion of the cooling fluid from the cooling fluid supply directly to the first heat exchanger, and directing another portion of the cooling fluid from the cooling fluid supply directly to the second heat exchanger. As such, in the parallel or partial parallel flow configuration, at least a portion of each heat exchanger receives cooling fluid directly from the cooling fluid supply. In the parallel or partial parallel flow configuration, a greater overall amount of heat may be removed from the refrigerant in each of the vapor compression systems.
Turning now to the drawings,
Some examples of fluids that may be used as refrigerants in the vapor compression system 14 are hydrofluorocarbon (HFC) based refrigerants, for example, R-410A, R-407, R-134a, hydrofluoro-olefin (HFO), “natural” refrigerants like ammonia (NH3), R-717, carbon dioxide (CO2), R-744, or hydrocarbon based refrigerants, water vapor, refrigerants with low global warming potential (GWP), or any other suitable refrigerant. In some embodiments, the vapor compression system 14 may be configured to efficiently utilize refrigerants having a normal boiling point of about 19 degrees Celsius (66 degrees Fahrenheit or less) at one atmosphere of pressure, also referred to as low pressure refrigerants, versus a medium pressure refrigerant, such as R-134a. As used herein, “normal boiling point” may refer to a boiling point temperature measured at one atmosphere of pressure.
In some embodiments, the vapor compression system 14 may use one or more of a variable speed drive (VSDs) 52, a motor 50, the compressor 32, the condenser 34, the expansion valve or device 36, and/or the evaporator 38. The motor 50 may drive the compressor 32 and may be powered by a variable speed drive (VSD) 52. The VSD 52 receives alternating current (AC) power having a particular fixed line voltage and fixed line frequency from an AC power source, and provides power having a variable voltage and frequency to the motor 50. In other embodiments, the motor 50 may be powered directly from an AC or direct current (DC) power source. The motor 50 may include any type of electric motor that can be powered by a VSD or directly from an AC or DC power source, such as a switched reluctance motor, an induction motor, an electronically commutated permanent magnet motor, or another suitable motor.
The compressor 32 compresses a refrigerant vapor and delivers the vapor to the condenser 34 through a discharge passage. In some embodiments, the compressor 32 may be a centrifugal compressor. The refrigerant vapor delivered by the compressor 32 to the condenser 34 may transfer heat to a cooling fluid (e.g., water or air) in the condenser 34. The refrigerant vapor may condense to a refrigerant liquid in the condenser 34 as a result of thermal heat transfer with the cooling fluid. The refrigerant liquid from the condenser 34 may flow through the expansion device 36 to the evaporator 38. In the illustrated embodiment of
The refrigerant liquid delivered to the evaporator 38 may absorb heat from another cooling fluid, which may or may not be the same cooling fluid used in the condenser 34. The refrigerant liquid in the evaporator 38 may undergo a phase change from the refrigerant liquid to a refrigerant vapor. As shown in the illustrated embodiment of
In certain embodiments, an HVAC&R system may employ multiple vapor compression systems, such as a plurality of the vapor compression systems 14, to increase a capacity of the HVAC&R system. That is, a conditioning fluid (e.g., water or air) may be configured to flow through respective evaporators of each vapor compression system. In each evaporator, heat may be transferred from the conditioning fluid to the respective refrigerants of the vapor compression systems. Thus, the conditioning fluid transfers a greater amount of heat within multiple evaporators as compared to an HVAC&R system that includes a single evaporator. In HVAC&R systems employing multiple vapor compression systems, a cooling fluid may be configured to be directed through respective condensers of each vapor compression system in order to cool the respective refrigerants. However, the cooling capability of the cooling fluid may be limited when the cooling fluid flows directly from one condenser to another condenser. Further, the condensers of the vapor compression systems may include subcoolers. As such, an amount of thermal energy transferred to the cooling fluid within a subcooler downstream of another subcooler may be limited.
In some embodiments, the first condenser 102A may have a first condensing section 106A and a first subcooler 108A, and the second condenser 102B may have a second condensing section 106B and a second subcooler 108B. The respective refrigerants 104 may be directed through the respective condensing sections 106 and then through the respective subcoolers 108. In each respective condenser 102, the cooling fluid 100 flowing through the condensing section 106 may remove an initial amount of heat from the respective refrigerant 104 flowing therethrough, and the cooling fluid 100 flowing through the respective subcooler 108 may remove an additional amount of heat from the respective refrigerant 104 to further cool the refrigerant 104. For example, both the condensing section 106 and the subcooler 108 may receive portions of the cooling fluid 100 in a parallel flow configuration. Accordingly, the refrigerant 104 in the condensing sections 106 may be reduced to a first temperature and the refrigerant 104 in the subcoolers 108 may be at a second temperature that is less than the first temperature.
In certain embodiments, the conduit system 99 may direct a first portion 110 of the cooling fluid 100 to the first condenser 102A and a second portion 112 of the cooling fluid 100 to the second condenser 102B (e.g., to the second subcooler 108B) directly from the cooling fluid supply 101. Thus, the cooling fluid 100 may be directed through the first condenser 102A and the second condenser 102B in a partial parallel flow arrangement. For example, the first portion 110 may be directed into the first waterbox 103A, where the first portion 110 may be further split into a third portion 116 and a fourth portion 118. In some embodiments, the third portion 116 of the cooling fluid 100 may be directed through the first condensing section 106A of the first condenser 102A, while the fourth portion 118 of the cooling fluid 100 may be directed through the first subcooler 108A of the first condenser 102A. Thus, in the first condenser 102A, heat may transfer from the first refrigerant 104A to the third portion 116 in the first condensing section 106A, thereby increasing a temperature of the third portion 116. Further, additional heat from the first refrigerant 104A may be transferred to the fourth portion 118 of the cooling fluid 100 in the first subcooler 108A to increase a temperature of the fourth portion 118. The heated third portion 116 and the heated fourth portion 118 of cooling fluid 100 may combine with one another in a third waterbox 103C of the first condenser 102A. Accordingly, the combined third portion 116 and fourth portion 118 of cooling fluid 100 (e.g., collectively the first portion 110 of the cooling fluid 100) may exit the first condenser 102A and flow toward a fourth waterbox 103D of the second condenser 102B.
The conduit system 99 may direct the second portion 112 of the cooling fluid 100 to bypass the first condenser 102A and flow through a conduit 121 toward the second waterbox 103B of the second condenser 102B. In certain embodiments, the conduit system 99 may direct the second portion 112 through a first section 122 of the second waterbox 103B and routed through the second subcooler 108B of the second condenser 102B. As such, the second portion 112 of the cooling fluid 100 may cool the second refrigerant 104B in parallel with the first portion 110 of the cooling fluid 100 flowing through the first condenser 102A (e.g., the first condensing section 106A and the first subcooler 108A). After flowing through the second subcooler 108B, the second portion 112 of the cooling fluid 100 may enter a third section 120 of the fourth waterbox 103D to combine with the first portion 110 of the cooling fluid 100 entering the fourth waterbox 103D from the first condenser 102A. A combined flow 124 of the first portion 110 and the second portion 112 of the cooling fluid may then flow through the second condensing section 106B of the second condenser 102B. In this manner, heat may transfer from the second refrigerant 104B to the combined flow 124 in the second condensing section 106B. Additional heat may be transferred from the second refrigerant 104B to the second portion 112 in the second subcooler 108B. Additionally, because the second portion 112 of the cooling fluid 100 has a relatively low temperature compared to the first portion 110 entering the fourth waterbox 103D, an increased amount of heat may be transferred from the second refrigerant 104B in the second subcooler 108B. In any case, after absorbing heat from the second refrigerant 104B, the combined flow 124 may exit the second condenser 102B via a second section 126 of the second waterbox 103B. As shown in
By virtue of the conduit system 99 arrangement described above, the temperature of the second portion 112 of the cooling fluid 100 in the first section 122 of the second waterbox 103B entering the second subcooler 108B may be approximately (e.g., within 10% of, within 5% of, or within 1% of) equal to the temperature of the third portion 116 and/or the fourth portion 118 entering the first condensing section 106A and the first subcooler 108A, respectively. In some embodiments, the temperature of the second portion 112, the third portion 116, and/or the fourth portion 118 of cooling fluid 100 may be between 32 degrees Celsius (° C.) and 35° C. (e.g., between 90 degrees Fahrenheit (° F.) and 95° F.). Moreover, the temperature of the second portion 112 entering the second subcooler 108B may be substantially less than the temperature of the combined flow 124 entering the second condenser 102B via the fourth waterbox 103D. For example, the temperature of the combined flow 124 in the fourth waterbox 103D may be between 37° C. and 39° C. (e.g., between 98° F. and 102° F.). Thus, directing the second portion 112 of the cooling fluid 100 to the second subcooler 108B may place the second refrigerant 104B in thermal communication with cooling fluid 100 from (e.g., directly from) the cooling fluid supply 101, which may have a greater cooling capacity and a reduced temperature when compared to the combined flow 124 previously heated by the first refrigerant 104A. In other words, a temperature of the second refrigerant 104B may be reduced by a greater amount when placed in thermal communication with the second portion 112 of the cooling fluid 100 in the second subcooler 108B as compared to being placed in thermal communication with the combined flow 124. For example, the second refrigerant 104B may be cooled to a temperature that is between 2° C. and 4° C. (e.g., between 3.5° F. and 7° F.) lower when the second portion 112 is directed through the second subcooler 108B when compared to directing the combined flow 124 through the second subcooler 108B.
Further still, in some embodiments, the temperature of the first portion 110 entering the fourth waterbox 103D may be greater than the temperature of the second portion 112 flowing into the fourth waterbox 103D from the second subcooler 108B. For instance, the temperature of the first portion 110 in the fourth waterbox 103D may be between 1° C. and 2° C. (e.g., between 1.5° F. and 4° F.) greater than the temperature of the second portion 112 exiting the second subcooler 108B. Thus, by mixing the first portion 110 with the second portion 112 in the fourth waterbox 103D to create the combined flow 124, the temperature of the combined flow 124 may also be reduced (e.g., between 0.25° C. and 1° C. or between 0.5° F. and 2° F.) when compared to the temperature of the first portion 110 initially entering the fourth waterbox 103D. As such, a greater amount of cooling may occur as a result of thermal communication between the second refrigerant 104B and the combined flow 124.
In
As described herein, the partial parallel flow arrangement includes adjusting the valve 152 to split the cooling fluid 100 into the first portion 110 and the second portion 112, such as when both condensers 102 are in operation to cool the respective refrigerants 104. In the partial parallel flow arrangement, the valve 152 may be configured to enable the second portion 112 to flow through the second subcooler 108B in a first flow direction 154 into the fourth waterbox 103D to combine with the first portion 110 entering the fourth waterbox 103D. In some embodiments, the valve 152 may be adjusted to control the amount of cooling fluid 100 in each of the first and second portions 110, 112. For example, the first portion 110 and the second portion 112 may include the same amount of fluid (e.g., same flow rate of fluid), the first portion 110 may be greater than (e.g. twice the flow rate of) the second portion 112, or the first portion 110 may be less than (e.g., half the flow rate of) the second portion 112.
The HVAC&R system 98 may switch from the partial parallel flow arrangement to the series flow arrangement by adjusting the valve 152, such as when the operation of one of the condensers 102 is suspended or disabled (e.g., when the refrigerant 104 does not flow through one of the condensers 102). In the series flow operation, for example, the valve 152 may be adjusted to block the flow of the second portion 112 from the cooling fluid supply 101 toward the second subcooler 108B. Accordingly, the conduit system 99 directs substantially all of the cooling fluid 100 toward the first condenser 102A and the first subcooler 108A to exchange heat with the first refrigerant 104A. Additionally, the fourth waterbox 103D, which is positioned downstream of the first condenser 102A relative to the flow of cooling fluid 100, may receive the cooling fluid 100 and split the flow of the cooling fluid 100 (e.g., the first portion 110 of the cooling fluid 100) through the second condensing section 106B and the second subcooler 108B in a second flow direction 156. In other words, in the series flow arrangement, the conduit system 99 does not direct the second portion 112 through the second subcooler 108B in the first flow direction 154 and/or into the fourth waterbox 103D directly from the cooling fluid supply 101, which may reduce a pressure drop of the cooling fluid 100 flowing through the condensers 102. The configuration of the valve 152 may also enable the cooling fluid 100 flowing from the second condensing section 106B and the second subcooler 108B to combine with one another in the second waterbox 102B into an outlet flow 158 that flows in a third flow direction 161. Moreover, the configuration of the valve 152 in the series flow arrangement blocks or restricts the flow of cooling fluid 100 in a fourth flow direction 162 back toward the fourth waterbox 103D and/or otherwise toward the first condenser 102A.
Alternatively, the valve 152 may be a two-way valve that is configured to transition between an open position and a closed position. For example, in the open position, the valve 152 may enable fluid flow from the cooling fluid supply 101 to the second subcooler 108B, such as when both condensers 102 are in operation (e.g., the first refrigerant 104A flows through the first condenser 102A and the second refrigerant 104B flows through the second condenser 102B). In the closed position, the valve 152 may block fluid flow from the cooling fluid supply 101 to the second subcooler 108B, such as when operation of one of the condensers 102 is disabled or suspended (e.g., refrigerant 104 does not flow through one of the condensers 102). In some cases, the position of the valve 152 may also be selected to direct the cooling fluid to flush and/or clean components (e.g., piping) of the conduit system 99 and enable the HVAC&R system 98 to operate more efficiently.
In some embodiments, the HVAC&R system 98 may include a control system 163 configured to operate the HVAC&R system 98 (e.g., the valve 152). For example, the control system 163 may include a memory 164 and a processor 166. The memory 164 may be a mass storage device, a flash memory device, removable memory, or any other non-transitory computer-readable medium that includes instructions for controlling of the HVAC&R system 98. The memory 164 may also include volatile memory, such as randomly accessible memory (RAM) and/or non-volatile memory, such as hard disc memory, flash memory, and/or other suitable memory formats. The processor 166 may execute the instructions stored in the memory 164, such as instructions to adjust the valve 152 of the HVAC&R system 98.
For example, the control system 163 may be configured to adjust a position of the valve 152. In some embodiments, the control system 163 may be communicatively coupled to sensors 168, which may be configured to provide feedback indicative of an operating parameter within the condensers 102, such as a temperature of the refrigerant 104 and/or the cooling fluid 100, a flow rate of the refrigerant 104 and/or the cooling fluid 100, another suitable operating parameter, or any combination thereof. Based on the operating parameter(s), the control system 163 may be configured to adjust the respective position of the valve 152 to transition the HVAC&R system 98 between the partial parallel flow arrangement and the series flow arrangement.
At block 202, the control system 163 may receive feedback from one or more of the sensors 168 to adjust the operation of the HVAC&R system 98. In some embodiments, the control system 163 may receive feedback indicative of an operating parameter value from the sensors 168 and compare the received feedback to a threshold value or a threshold range of values. In other embodiments, the feedback may be a user input transmitted by an operator in order to adjust the operation of the HVAC&R system 98. In such cases, the user input may be indicative of a manual adjustment between the series flow arrangement and the partial parallel flow arrangement. In further embodiments, the feedback may be indicative of another operating parameter, such as an operating status of the condensers 102.
At block 204, the control system 163 may adjust a position of the valve 152 based on the feedback. As described herein, the control system 163 may adjust a position of the valve 152 to enable the conduit system 99 to direct the first portion 110 of the cooling fluid 100 toward the first condenser 102A and the second portion 112 of the cooling fluid 100 toward the second subcooler 108B to operate the HVAC&R system 98 in the partial parallel flow arrangement. In some embodiments, the position of the valve 152 may be selected to adjust a flow rate of the second portion 112 of the cooling fluid 100 through the second subcooler 108B.
Alternatively, the control system 163 may adjust the position of the valve 152 to block the second portion 112 of the cooling fluid 100 from flowing from the cooling fluid supply 101 directly toward the second subcooler 108B in order to operate the HVAC&R system 98 in the series flow arrangement. For example, in the series flow arrangement, the valve 152 directs the cooling fluid 100 to flow directly from the cooling fluid supply 101 into the first condenser 102A, but not toward the second subcooler 108B. Further, the control system 163 may adjust the position of the valve 152 to permit flow of the cooling fluid 100 from the second subcooler 108B and through the second valve 152 to combine with the outlet flow 158. As such, the valve 152 may also block or restrict the flow of the cooling fluid 100 from the second subcooler 108B toward the cooling fluid supply 101 in the fourth flow direction 162 in the series flow arrangement.
In certain embodiments, additional steps may facilitate operational control of the HVAC&R system 98 (e.g., between the partial parallel flow arrangement and the series flow arrangement). For example, in either the series flow arrangement or the partial parallel flow arrangement, the control system 163 may be configured to adjust the position of the valve 152 to control the flow rate of the first portion 110 of the cooling fluid 100 directed through the first condensing section 106A and the first subcooler 108A. Additionally or alternatively, in the series flow arrangement, the control system 163 may be configured to adjust the position of the valve 152 to also control the flow rate of the cooling fluid 100 directed through the second condensing section 106B and the second subcooler 108B. Indeed, the position of the valve 152 may be selected to control an amount of cooling fluid in the first portion 110 and an amount of cooling fluid in the second portion 112 to be any suitable amounts or ratios of amounts.
The shell 220 may include the first condenser 102A and the second condenser 102B positioned adjacent to one another relative to a lateral axis 222. The first condenser 102A may include the first condensing section 106A having a first tube bundle 221 positioned above the first subcooler 108A having a second tube bundle 223 with respect to a vertical axis 224. Moreover, the second condenser 102B may include the second condensing section 106B having a third tube bundle 225 positioned above the second subcooler 108B having a fourth tube bundle 226 with respect to the vertical axis 224. In this manner, the first refrigerant 104A may generally flow along the vertical axis 224 (e.g., downwardly) through the first condensing section 106A and the first subcooler 108A, while the second refrigerant 104B may generally flow along the vertical axis 224 (e.g., downwardly) through the second condensing section 106B and the second subcooler 108B. As refrigerant 104 comes into contact with the respective tube bundles 221, 223, 225, 226, heat exchange occurs between the respective refrigerants 104 and the cooling fluid 100.
In some embodiments, the shell 220 may include walls that fluidly separate the first condenser 102A and the second condenser 102B from one another. For example, the shell 220 may include a wall 228 (e.g., extending along the vertical axis 224) that separates the first refrigerant 104A flowing through the first condensing section 106A and/or the first subcooler 108B from the second refrigerant 104B flowing through the second condensing section 106B and/or the second subcooler 108B. Moreover, the condensing sections 106 and the subcoolers 108 may be separated by a perforated baffle 230 (e.g., extending along the lateral axis 222) that enables the refrigerant 104 to pass from the condensing sections 106 to the subcoolers 108. In other embodiments, the first tube bundle 221 and the second tube bundle 223 may be separated by a gap or space instead of the perforated baffle 230, and the third tube bundle 225 and the fourth tube bundle 226 may be separated by a gap or space instead of the perforated baffle 230. In some embodiments, the condensing sections 106 and the subcoolers 108 extend substantially parallel to one another along a length of the shell 220 (e.g., in a longitudinal direction 232). The cooling fluid 100 may be configured to flow through either the first condensing section 106A, the first subcooler 108A, and/or the second subcooler 108B (e.g., via the first waterbox 103A and/or the second waterbox 103B) in the longitudinal direction 232. Additionally, the cooling fluid 100 may be configured to flow through the second condensing section 106B in a direction opposite the longitudinal direction 232.
Moreover, cooling fluid 100 may be configured to flow through the shell 220 as a second pass via a second section 240. In other words, the cooling fluid 100 flowing through the first section 239 may be directed into the second section 240 via the fourth waterbox 103D, which combines the flow of the cooling fluid 100 from the first tube bundle 221, the second tube bundle 223, and the fourth tube bundle 226 and directs the flow of the cooling fluid into the third tube bundle 225. As such, the first section 239 may be fluidly separate from the second section 240, such as via a first gasket 241 place on top of the first tubesheet 238 (e.g., between the first tubesheet 238 and a separate waterbox). For example, the first gasket 241 may fit onto at least a portion of a perimeter of the first tubesheet 238 and may direct the cooling fluid 100 through the first tube bundle 221 of the first condensing section 106A, the second tube bundle 223 of the first subcooler 108A, and the fourth tube bundle 226 of the second subcooler 108B. Moreover, the first gasket 241 blocks the cooling fluid 100 in the first section 239 from flowing into the third tube bundle 225 of the second condensing section 106B. As illustrated in
As illustrated in
As shown in the illustrated embodiment of
The first common waterbox 270 may include a first baffle 282 configured to separate the first section 272 from the third section 280 and fluidly isolate the second portion 112 flowing out of the first condensing section 106A with the first portion 110 flowing into the first condensing section 106A. The first common waterbox 270 may also include a second baffle 284 configured to separate the second section 276 from the third section 280, and fluidly isolate the second portion 112 exiting the first condensing section 106A from the second portion 112 entering the first subcooler 108A. Moreover, the second common waterbox 275 may include a third baffle 286 (e.g., a partition forming a passage) configured to separate the first section 274 from the second section 278 of the second common waterbox 275, which fluidly isolates the second portion 112 flowing from the second subcooler 108B to the second condensing section 106B from the first portion 110 and/or the combined flow 124 flowing through the first section 274. Since both the first portion 110 and the second portion 112 of the cooling fluid 100 of
Moreover, the third portion 116 of the cooling fluid 100 may flow out of the first condenser 102A in a first direction 300 along the longitudinal axis 130, and the third portion 116 may be directed to flow into the second condenser 102B in a second direction 302, opposite the first direction 300, along the longitudinal axis 130. Indeed, the third portion 116 of the cooling fluid 100 exits the first condenser 102A via the third water box 103C and enters the second condenser 102B via the fourth water box 103D, and the third and fourth water boxes 103C, 103D are positioned proximate one another in the side-by-side arrangement shown in
Embodiments of the present disclosure are directed to an HVAC&R system having multiple vapor compression systems, in which each vapor compression system is configured to circulate a refrigerant. In some embodiments, a cooling fluid may be directed through condensers of each of the vapor compression systems to remove heat from the refrigerants of each of the vapor compression systems. Further, the refrigerants may each remove heat from a conditioning fluid directed through the vapor compression systems and configured to condition an environment. The HVAC&R system may be configured to operate to enable the cooling fluid to be directed to the condensers in a partial parallel flow arrangement, which may increase an overall amount of heat removed from the refrigerants when compared to a direct series arrangement. For example, the HVAC&R system may direct a first portion of cooling fluid from a cooling fluid supply through a first condensing section and/or a first subcooler of a first condenser and a second portion of the cooling fluid from the cooling fluid supply directly through a second subcooler of a second condenser. The first portion and the second portion may then combine and flow through a second condensing section of the second condenser to form the partial parallel flow arrangement. Accordingly, a performance, such as an efficiency, of the HVAC&R system may be improved.
While only certain features and embodiments of the disclosure have been illustrated and described, many modifications and changes may occur to those skilled in the art (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in the claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the disclosure. Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not have been described (i.e., those unrelated to the presently contemplated best mode of carrying out the disclosure, or those unrelated to enabling the claimed disclosure). It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
This application is a U.S. National Stage Application of PCT International Application No. PCT/US2020/020179, entitled “CONDENSER ARRANGEMENT FOR A CHILLER,” filed Feb. 27, 2020, which claims priority to and the benefit of U.S. Provisional Application Ser. No. 62/811,239, entitled “CONDENSER ARRANGEMENT FOR A CHILLER,” filed Feb. 27, 2019, each of which is hereby incorporated by reference in its entirety for all purposes.
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PCT/US2020/020179 | 2/27/2020 | WO |
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WO2020/176780 | 9/3/2020 | WO | A |
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Number | Date | Country | |
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20220128274 A1 | Apr 2022 | US |
Number | Date | Country | |
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62811239 | Feb 2019 | US |