Patent Application
20090267862
This invention relates to detecting radio frequency signals and, more particularly, to conducting radio frequency signals using multiple layers.
In some cases, an RFID reader operates in a dense reader environment, i.e., an area with many readers sharing fewer channels than the number of readers. Each RFID reader works to scan its interrogation zone for transponders, reading them when they are found. Because the transponder uses radar cross section (RCS) modulation to backscatter information to the readers, the RFID communications link can be very asymmetric. The readers typically transmit around 1 watt, while only about 0.1 milliwatt or less gets reflected back from the transponder. After propagation losses from the transponder to the reader the receive signal power at the reader can be 1 nanowatt for fully passive transponders, and as low as 1 picowatt for battery assisted transponders. At the same time other nearby readers also transmit 1 watt, sometimes on the same channel or nearby channels. Although the transponder backscatter signal is, in some cases, separated from the readers' transmission on a sub-carrier, the problem of filtering out unwanted adjacent reader transmissions is very difficult.
The present disclosure includes a system and method for conducting radio frequency signals using multiple layers. In some implementations, a signal transfer element configured to passively transfer RF signals between a first region and a second region includes a first conductor layer having a first continuous conductor configured as a first portion of a first antenna, a transmission line, and a first portion of a second antenna. The first antenna and the second antenna are configured to wirelessly receive and transmit Radio Frequency (RF) signals. The signal transfer element also includes a second conductor layer having a second continuous conductor configured as a second portion of the first antenna, a ground plane, and a second portion of the second antenna. The first conductor layer and the second conductor layer are spatially proximate such that the transmission line and the ground plane are configured to passively transfer RF signals between the first antenna and the second antenna independent of an electrical connection between the first conductor layer and the second conductor layer.
Like reference symbols in the various drawings indicate like elements.
In some implementations, the system 100 can passively transfer radio frequency signals to obstructed RF IDentifiers (RFIDs) using such energy transfer media. The system 100 may include goods at least partially in containers. In managing such goods, the system 100 may wirelessly transmit RF signals to request information identifying these goods. In some cases, the RF signals may be attenuated by, for example, other containers, packaging, and/or other elements. For example, the system 100 may include containers with RFID tags that are stacked on palettes and are not located on the periphery. In this case, RF signals may be attenuated by other containers and/or material (e.g., water). In some implementations, the system 100 may passively transfer RF signals to tags otherwise obstructed. For example, the system 100 may include one or more transfer media that passively transfers RF signals between interior tags and the periphery of a group of containers.
At a high level, the system 100 can, in some implementations, include a group 108 including containers 110a-f, energy-transfer media 120a-f, RFID tags 130a-f, and readers 140a-b. Each container 110 includes an associated RFID tag 130 that wirelessly communicates with the readers 140. In some cases, the RFID tag 130 may reside in an interior region 116 of the group 108 not at or proximate the periphery 114. In this case, the energy-transfer medium 120 may passively transfer RF signals between interior RFID tags 130 and the readers 140. In other words, the transmission path between reader 140 and interior tags 130 may include both wired and wireless connections. For example, the group 108 may be a shipment of produce, and the containers 110 may be returnable plastic containers (RPCs) or crates, which are commonly used worldwide to transport produce. In some cases, produce is composed primarily of water, which may significantly attenuate RF signals and interfere with RFID tags 130c-130f in the interior region 116 from directly receiving RF signals. In this example, the energy transfer media 120 may transmit RF signals between the periphery 114 and the interior region 116 enabling communication between the RFID readers 140 and the RFID tags 130a-f. The system 100 may allow the produce shipment to be tracked and/or inventoried more easily, since each RPC can be identified by RFID while the shipment is stacked or grouped. While the examples discussed in the present disclosure relate to implementing RFID in stacked or grouped containers, the system 100 may be useful in a variety of other implementations. In some examples, the system 100 may be applied to the top surface of pallets to allow communication with boxes stacked on the pallet. In some examples, the system 100 may be applied to cardboard boxes by placing the antennas on different surfaces and bending the transmission line around the edges and/or corners.
Turning to a more detailed description of the elements, the group 108 that may be any spatial arrangement, configuration and/or orientation of the containers 110. For example, the group 108 may include stacked containers 110 arrange or otherwise positioned on a palette for transportation. In some implementations, the group 108 may be a horizontal two-dimensional (2D) matrix (as illustrated), a vertical 2D matrix, a 3D matrix that extends vertically and horizontally, and/or a variety of other arrangements. The group 108 may be arranged regardless of the orientation and/or location of the tags 130. The containers 110 may be any article capable of holding, storing or otherwise at least partially enclosing one or more assets (e.g., produce, goods). For example, the containers 110 may be RPCs including produce immersed in water. In some implementations, each container 110 may include one or more tags 130 and/or energy-transfer media 120. In some examples, the tag 130 and/or the media 120 may be integrated into the container 110. In some examples, the tag 130 and/or the medium 120 can be affixed to the container 110. In some implementations, one or more of the containers 110 may not include a tag 130. In some implementations, the containers 110 may be of any shape or geometry that, in at least one spatial arrangement and/or orientation of the containers 110, facilitates communication between one or more of the following: tags 130 of adjacent containers 110, energy transfer media 120 of adjacent containers 110, and/or between tags 130 and energy transfer media 120 of adjacent containers. For example, the geometry of the containers 110 may include right angles (as illustrated), obtuse and/or angles, rounded corners and/or rounded sides, and a variety of other features. In some implementations, the containers 110 may be formed from or otherwise include one or more of the following: cardboard, paper, plastic, fibers, wood, and/or other materials. In some implementations, the geometry and/or material of the containers 110 may vary among the containers 110 in the group 108.
The energy transfer media 120 can include any software, hardware, and/or firmware configured to passively transfer RF signals between two antennas independent of electrical connections between conductor layers. For example, the media 120 may include a transmission plane and a ground plane for passively transferring RF signals between antennas without an electrical connection between the planes. In general, the media 120 may wirelessly receive an RF signal at one portion (e.g., first antenna) and re-emit the signal from a different portion of the media 120 (e.g., second antenna). The media 120 can, in some implementations, receive signals from or transmit signals to the RFID antennas 142, the RFID tags 130, and/or other energy-transfer media 120. For example, the RFID reader 140 may transmit an RF signal incident the periphery 114, and the media 120 may receive and re-transmit the signal to an interior tag 130. In some implementations, the media 120 can be at least a portion of a communication path between the RFID reader 140 and the RFID tag 130. For example, the media 120 may transfer RF signals between the periphery 114 and the interior 114 of the group 108. In doing so, the media 120 may establish communication paths to tags 130 otherwise unable to directly communicate with the reader 140.
In some implementations, the media 120 may include two continuous conductors such that each forms a different conductor layer and passively transfers RF signals independent of an electrical connection between the layers. As previously mentioned, such electrical connections may include vias, interconnects, and/or others. In some implementations, a first conductor level of the media 120 may form a first leg of each antenna such that each leg is connected by a ground plane, and a second conductor layer of the media 120 may form a second leg of each antenna such that each leg is connected by a transmission line. In the case that the conductor layers are spatially proximate, the media 120 may passively transfer RF signals independent of an electrical connection between the layers. For example, the media 120 may include a dielectric layer that separates the conductor layers by 20 mils or less. In some implementations, the media 120 may include one or more of the following: antennas, microstrips, striplines, and/or any other features that passively transfer RF signals. In some implementations, the media 120 may include multiple ground planes that are spatially proximate a transmission line. For example, the multiple ground planes may be formed by folding a ground plane around a transmission line. In addition, the media 120 may passively transfer RF signals between locations independent of physical connections along the transmission path. As mentioned previously, physical connections may include solder connections, mechanical connections, and/or other connections for connecting at least two elements of the media 120 (e.g., antenna legs and transmission line). In some implementations, each conductor layer of the energy transfer media 120 may be fabricated separately and later affixed to form the energy transfer media 120. The media 120 may be fabricated separately from and later attached or otherwise affixed to the container 110. The energy transfer media 120 may be integrated into at least a portion of the container 110. For example, the container 110 may be an RPC with an energy transfer medium 120 built into its structure. The energy transfer media 120 may include a variety of geometries, placements and/or orientations with respect to the tags 130 and/or containers 110. For example, the energy transfer media 120 may bend or curve around or through any interior or exterior feature of the container 110, such as corners, edges and/or sides. In some implementations, the media 120 includes directional antennas configured to, for example, increase transmission efficiency. In some implementations, the media 120 may be, for example, approximately six inches, 14 inches, and/or other lengths.
The RFID tags 130 can include any software, hardware, and/or firmware configured to backscatter RF signals. The tags 130 may operate without the use of an internal power supply. Rather, the tags 130 may transmit a reply to a received signal using power stored from the previously received RF signals independent of an internal power source. This mode of operation is typically referred to as backscattering. The tags 130 can, in some implementations, receive signals from or transmit signals to the RFID antennas 142, energy transfer media 120, and/or other RFID tags 130. In some implementations, the tags 130 can alternate between absorbing power from signals transmitted by the reader 140 and transmitting responses to the signals using at least a portion of the absorbed power. In passive tag operation, the tags 130 typically have a maximum allowable time to maintain at least a minimum DC voltage level. In some implementations, this time duration is determined by the amount of power available from an antenna of a tag 130 minus the power consumed by the tag 130 to charge the on-chip capacitance. The effective capacitance can, in some implementations, be configured to store sufficient power to support the internal DC voltage when the antenna power is disabled. The tag 130 may consume the stored power when information is either transmitted to the tag 130 or the tag 130 responds to the reader 140 (e.g., modulated signal on the antenna input). In transmitting responses, the tags 130 may include one or more of the following: an identification string, locally stored data, tag status, internal temperature, and/or others.
The RFID readers 140 can include any software, hardware, and/or firmware configured to transmit and receive RF signals. In general, the RFID reader 140 may transmit request for information within a certain geographic area, or interrogation zone, associated with the reader 140. The reader 140 may transmit the query in response to a request, automatically, in response to a threshold being satisfied (e.g., expiration of time), as well as others events. The interrogation zone may be based on one or more parameters such as transmission power, associated protocol, nearby impediments (e.g., objects, walls, buildings), as well as others. In general, the RFID reader 140 may include a controller, a transceiver coupled to the controller (not illustrated), and at least one RF antenna 142 coupled to the transceiver. In the illustrated example, the RF antenna 142 transmits commands generated by the controller through the transceiver and receives responses from RFID tags 130 and/or energy transfer media 120 in the associated interrogation zone. In certain cases such as tag-talks-first (TTF) systems, the reader 140 may not transmit commands but only RF energy. In some implementations, the controller can determine statistical data based, at least in part, on tag responses. The readers 140 often includes a power supply or may obtain power from a coupled source for powering included elements and transmitting signals. In some implementations, the reader 140 operates in one or more of frequency bands allotted for RF communication. For example, the Federal Communication Commission (FCC) have assigned 902-928 MHz and 2400-2483.5 MHz as frequency bands for certain RFID applications. In some implementations, the reader 140 may dynamically switch between different frequency bands.
In one aspect of operation, the reader 140 periodically transmits signals in the interrogation zone. In the event that the transmitted signal reaches an energy transfer medium 120, the energy transfer medium 120 passively transfer the incident RF signal along a continuous conductor to different location and re-transmit the RF signal. The re-transmitted signal may then be received by another energy transfer medium 120, a tag 130, or a reader 140.
Each of the antennas 202a and 202b includes two antenna legs 214. The antenna 202a includes legs 214a and 214b. The antenna 202b includes the antenna legs 214c and 214d. The passive transmission path 204 include a transmission line 216 and a ground plane 218. In some implementations, the transmission line 216 and the ground plane 218 are microstrips. The passive transmission path 204 of
Turning to
The energy transfer medium 120 illustrated in
In one aspect of operation, the antenna 202a wirelessly receives an RF signal transmitted from a reader 140. The received RF signal is transferred along the transmission path 204 to the antenna 202b. Then the antenna 202b wirelessly re-transmits the received RF signal. The re-transmitted RF signal may then be received, for example, by another antenna 202 or a tag 130.
In some implementations, the example energy transfer medium 120 illustrated in
The method 300 begins at step 302, where an RF signal is wirelessly received using a first antenna. Next, at step 304, the incident RF signal is passively transferred to a second antenna using a continuous conductor. For example, a leg of the first antenna, a transmission path, and a leg of the second antenna may be continuous conductor independent of physical connections (e.g., soldered connections). Finally, at step 306, the RF signal is wirelessly re-transmitted using the second RF antenna. The re-transmitted RF signal may be received by a reader 140, a tag 130, or a different energy transfer medium 120.
Referring to
Referring to
The method 500 begins at step 502 where conductive patterns are generated on a thin substrates. For example, continuous conductors may be patterned on to a dielectric. In some implementations, the substrate may be 5 mils or less. At step 504, the substrates including the patterns are cut into a one or more designs. In some implementations, the design may be rectangular or other polygonal shape. Next, at step 506, an adhesive is applied to the substrates in at least locations that will overlap. In some implementations, an adhesive is applied to the location of the transmission line 216 and/or the ground plane 218. The substrates are attached using the adhesive at step 508. Returning to the example, the transmission line 216 and/or the ground plane 218 may be aligned and affixed to form the passive transmission path 204.
A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.
