This nonprovisional application claims priority under 35 U.S.C. § 119(a) to German Patent Application No. 20 2021 101 354.0, which was filed in Germany on Mar. 17, 2021, and which is herein incorporated by reference.
The invention relates to a conductor connection terminal comprising a plurality of spring force clamping connections, each of which has at least one clamping spring, which form a clamping point for clamping an electrical conductor with an associated busbar section. The invention further relates to an electrical connector having at least one such conductor connection terminal.
In such conductor connection terminals with spring force clamping connections, it is known to use a swivelling actuation lever for the actuation of the spring force clamping connections, i.e., for opening clamping points. Such a conductor connection terminal is known, e.g., from DE 10 2015 119 247 A1, which corresponds to US 2018/0254568, which is incorporated herein by reference. Such actuation of the spring force clamping connection with an actuation lever is based on a lever principle. The actuation lever usually has a lever arm on which it can be operated manually.
It is therefore an object of the present invention to provide a conductor connection terminal having improved actuating features for opening clamping points. In addition, a corresponding electrical connector shall be specified.
This object is achieved by a conductor connection terminal of the type mentioned above in that the conductor connection terminal comprises, as a manual actuator for opening clamping points, a rotary actuator rotatably mounted about an axis of rotation, which is set up to deflect several or all clamping springs in the event of a rotation by a first angle of rotation and thereby to open the associated clamping points. The conductor connection terminal according to the invention thus has a novel actuation principle in which advantageously several clamping points can be opened and closed again by the actuation of a manual actuator. This is realized by the fact that the actuator is designed as a rotary actuator, which is rotatable about an axis of rotation. In contrast to an actuation lever, the rotary actuator is therefore not designed as a swivelling component, but as a purely rotatable component. By means of such a rotary actuator, several clamping points can be opened by a single manual operation, advantageously simultaneously. A relatively large gripping area can be provided on the rotary actuator for manual operation, so that it can be used particularly advantageously with conductor connection terminals in small conductor cross-sections.
In this way, the conductor connection terminal may be designed without an actuation lever for the actuation of clamping points of the spring force clamping connections, at least insofar as the spring force clamping connections can be actuated by the rotary actuator. In this way, the conductor connection terminal can be designed relatively compact and small-scale, which has further advantages, especially for use on an electrical connector, e.g., on a circular connector.
The rotary actuator can be rotatably mounted on a first housing part of the conductor connection terminal. The rotary actuator can therefore be rotated relative to the first housing part about the axis of rotation. This allows for the rotary actuator to be reliably supported, with high mechanical stability.
The rotary actuator can be formed as a second housing part of the conductor connection terminal. This has the advantage that the conductor connection terminal can be realized with relatively few components. In addition, the rotary actuator is easily accessible for manual operation and can be designed with dimensions comparable to the first housing part. As the second housing part, the rotary actuator can take over further functions of a conductor connection terminal housing, such as, e.g., the protection of internal components of the conductor connection terminal and their insulation. Advantageously, the second housing part may be formed as a cover part of the conductor connection terminal housing, which covers an interior of the first housing part at least partially.
Also, some or all of the clamping springs to be actuated by the rotary actuator can be arranged in a ring about a center and/or a center axis of the conductor connection terminal. In this way, a rotary mechanism for the actuation of several clamping springs, which is easy to implement in terms of design, can be conveniently implemented by means of a rotary actuator. The clamping springs can be arranged, e.g., on a circular circumference, e.g., concentrically to the center or to the center axis of the conductor connection terminal.
The axis of rotation can run through the ring-shaped arrangement of the clamping springs. In this way, the rotary actuation mechanism for actuating the clamping springs can be designed to be constructively simple and thus particularly favorable. The axis of rotation can, for example, run through the center of the conductor connection terminal and/or coincide with the center axis, i.e., be identical to the center axis.
The axis of rotation can run at least approximately parallel and/or in alignment with the conductor insertion direction of some or all clamping springs to be actuated by the rotary actuator. This makes it possible to easily equip the conductor connection terminal with several electrical conductors. In addition, even with electrical conductors already connected to the spring force clamping connections, a simple manual actuation of the rotary actuator is still possible, which is not hindered by the connected electrical conductors. Alternatively, it is also possible that the conductor insertion direction is aligned at an angle to the axis of rotation, so that the conductor insertion direction is oriented in the direction of the clamping point to the axis of rotation. A plugged in electrical conductor would then approach the axis of rotation in the direction of the conductor connection terminal.
The rotary actuator for some or all clamping springs to be actuated by the rotary actuator can have one or more conductor openings for the passage of an electrical conductor to the respective clamping point. This also promotes a simple assembly of the conductor connection terminal with the electrical conductors as well as simple operability with connected electrical conductors. The conductor openings may be, for example, designed as a slotted hole, e.g., as a longitudinal hole curved over a circular segment.
The clamping springs actuated by the rotary actuator in a rotation about the first angle of rotation exert forces on the rotary actuator which are in a force equilibrium. As a result, the rotary actuator and its bearing are evenly loaded. The wear and tear that occurs during rotary actuation is minimized. In order to achieve the force equilibrium, the clamping springs can, e.g., be arranged evenly distributed about the axis of rotation. With an even number of clamping springs, e.g., two clamping springs can always be arranged opposite each other to the axis of rotation. This is particularly useful if identical clamping springs or clamping springs with identical spring characteristics are used. It is also possible to use springs with different spring characteristics and then arrange them about the axis of rotation in such a way that the force equilibrium can still be achieved.
The rotary actuator can have several deflection elements by which the respective clamping springs are deflected in a rotation by the first angle of rotation. In this way, with an easy-to-implement mechanism, corresponding actuation forces can be distributed from one rotary actuator to the several clamping springs. The deflection elements can, for example, be designed as cams. The deflection elements may be shaped in such a way that they have a variable distance to the axis of rotation of the rotary actuator in the direction of rotation, i.e., over the angle of rotation. The deflection elements can be mounted as separate components in corresponding recesses of the rotary actuator.
At least one deflection element can be flexibly coupled with the rotary actuator. For example, a deflection element may be coupled with the rotary actuator via a flexible material connection. In particular, it is possible to mold the rotary actuator in one piece with one, several or all deflection elements, e.g., as a plastic injection molded component. This has the advantage that due to the coupling with the rotary actuator, the deflection elements are always in a defined position. This also simplifies the assembly of the components of the conductor connection terminal. The deflection elements cannot be individually lost.
The first housing part can have a deflection contour for the deflection of at least one deflection element. Due to the deflection contour, the respective deflection element can, for example, be pushed or pulled by the rotary actuator in the direction of the clamping leg of the clamping spring in order to deflect the clamping leg in this way.
The rotary actuator may be infinitely rotatable about the axis of rotation, in particular in only one direction of rotation, or has an end stop to limit the rotational movement. If the rotary actuator can be rotated endlessly, a risk of damage to the conductor connection terminal is avoided by improper overturning of the rotary actuator. However, it is then more difficult for the user to distinguish between the open and closed position of the clamping points if only using haptic sensing. If an end stop is available, then it is easier for the user to distinguish between the closed and the open position purely haptically.
The rotary actuator on the outer circumference can have a grip surface on which the rotary actuator is to be actuated manually, wherein the grip surface extends over the entire outer circumference or one or more sections of the outer circumference. This has the advantage that even with a relatively small conductor connection terminal, a relatively large grip surface can be provided for the manual actuation of the rotary actuator. The grip surface can be smooth or structured on the outer circumference. For example, a corrugation, several grooves, or a wavy contour may be provided on the outer circumference. This facilitates the transmission of force during manual actuation of the rotary actuator.
The rotary actuator can be set up to deflect one or more clamping springs in a rotation by a second angle of rotation greater than the first angle of rotation and thereby to open the associated clamping points which are not deflected during a rotation by the first angle of rotation. This has the advantage that the existing clamping springs of the conductor connection terminal can be actuated one after the other, so to speak, in stages, whereby the maximum actuating forces can be reduced. If, for example, the conductor connection terminal has six clamping springs, then in the case of a rotation by a first angle of rotation, e.g., by 30°, an arrangement of two clamping springs can be actuated, in the case of a further rotation by a second angle of rotation, e.g., by a further 30°, two further clamping springs can be actuated, and in a further rotation by a third angle of rotation, e.g., by another 30°, the last three clamping springs can be actuated. If the clamping springs, which are actuated at a certain angle of rotation, are evenly distributed about the axis of rotation, e.g., on opposite sides of the axis of rotation, then the aforementioned force equilibrium can also be achieved.
In order to return the clamping springs that have been deflected at a certain angle of rotation back to the starting position, and accordingly to close the associated clamping points, it is possible, depending on the design of the actuation mechanism, that the rotary actuator is turned back by the same angular dimension as the first angle of rotation, i.e., is rotated in the opposite direction. It is also possible that the rotary actuator can be rotated further in the same direction of rotation by another larger angle of rotation than the first angle of rotation to close the clamping points. In the case of a rotary actuator that can be rotated endlessly in one direction of rotation, both types of closing of the clamping points may also be provided, i.e., the user can optionally rotate the rotary actuator in the same direction of rotation or in the opposite direction of rotation, such as with the rotation by the first angle of rotation.
The conductor connection terminal on a conductor insertion side can have conductor insertion openings through which electrical conductors can be guided to the clamping points, wherein the conductor connection terminal has plug-in openings on a side facing away from the conductor insertion side which lead to electrical plug contacts arranged in the housing of the conductor connection terminal. In this way, the conductor connection terminal can be advantageously further developed into a connector.
With a rotation of the rotary actuator by the first angle of rotation, the total length of the conductor connection terminal may not change. Accordingly, the total length of the conductor connection terminal remains at least essentially constant regardless of the rotation of the rotary actuator. This ensures easy operation and actuation of the conductor connection terminal. In addition, space problems cannot be caused by rotating the rotary actuator in cramped design conditions. The total length of the conductor connection terminal is its dimension in the axial direction of the axis of rotation of the rotary actuator.
With a rotation of the rotary actuator by the first angle of rotation, the rotary actuator may not change its axial position relative to the first housing part. Thus, even in the event of a rotation, the rotary actuator remains at least essentially at the same axial position relative to the first housing part. This makes the operation of the rotary actuator pleasant to the touch, as compared to a mobile rotary actuator. In this case, the axial position is deemed to be the position in the axial direction of the axis of rotation of the rotary actuator.
The rotary actuator can be set up to deflect several or all clamping springs in a rotation by a first angle of rotation of less than 360 degrees, in particular less than 180 degrees, and thereby to open the associated clamping points. Thus, even a relatively moderate rotation of the rotary control element is sufficient for the complete actuation of the clamping springs. In particular, several full revolutions are not required, as is the case with thread mechanisms. This also simplifies the actuation of the conductor connection terminal.
The object mentioned above is therefore also achieved by an electrical connector, in particular a circular connector having at least one conductor connection terminal of the previously described type. This also allows for the advantages explained above to be realized.
For the purposes of the present invention, the undefined term “a” is not to be understood as a number word. If, for example, a component is mentioned, this is to be interpreted in the sense of “at least one component”. As far as angles are given in degrees, these refer to a circle dimension of 360 degrees (360°).
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes, combinations, and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
In different views,
Inside the conductor connection terminal 1 there are spring force clamping connections whose clamping points can be opened or closed again by rotating the rotary actuator 5 by the rotary axis D with respect to the first housing part 2. The conductor connection terminal 1 has a conductor insertion side 10, on which there are conductor insertion openings 20, through which electrical conductors can be led to the clamping points. On the side 80 facing away from the conductor insertion side 10, there are plug openings of the connector 8 that lead to electrical plug contacts arranged in the housing of the connector 8. In the embodiments shown, the connector 8 and accordingly also the conductor connection terminal 1 is designed four-pole, i.e., the connector 8 has four plug contacts. A spring force clamping connection is associated with each of the plug contacts.
It can also be seen that the rotary actuator 5 on the outer circumference has a grip surface 50, on which the rotary actuator is to be actuated manually. The grip surface is structured with grip enhancing members 53, e.g., with recesses, for example with grooves running longitudinally.
In
In this case, the rotary actuator 5 has conductor openings 51 through which the electrical conductors can be guided through the rotary actuator 5 to the respective clamping point in the first housing part 2. The conductor openings 51 are designed as curved slotted holes, by means of which it is possible that the rotary actuator 5 can still be rotated in the desired manner even with electrical conductors inserted through the conductor openings 51. A middle area of the rotary actuator 5 is covered by a cover cap 57.
As
On the outer circumference of the rotary actuator 5 in turn is the grip surface 50. In this case, this has grip enhancing members 53 in the form of thickenings, by means of which the manually applied rotary actuation force can be better transmitted.
It can be seen as an additional feature that an end stop 54 is formed on the first housing part 2, by which the rotational movement of the rotary actuator 5 is limited in one direction counterclockwise. The rotational movement can only be carried out until the respective deflection element 52 abuts the end stop 54 associated with it. It can also be seen that the deflection elements 52 can move along a deflection contour 26 of the first housing part 2 adapted to the shape of the deflection element and can support themselves against the force of the clamping spring 4. Accordingly, the support does not have to be done on conductor insertion channels.
In the embodiment according to
In contrast, according to the embodiment of
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.
Number | Date | Country | Kind |
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20 2021 101 354.0 | Mar 2021 | DE | national |
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