This invention relates generally to repairing defects in conduits, pipelines and the like. More particularly, it relates to a removable, re-usable article that is useful for quelling leaks and other defects in or on the wall of a conduit that otherwise permits leakage or escape of a material present within the conduit, to the ambient surroundings.
The statements in this background section merely provide background information related to the present disclosure and may not constitute prior art.
Conduits useful for enabling conveyance of fluid substances from one location to another have been known since at least the times of ancient Rome. Presently, the most common type of conduits exist in tubular form and include without limitation liquid pipes and gas pipes. Other examples of conduits include water pipes, oil pipelines, fuel conduit lines in motorized vehicles equipped with either a spark-ignition or compression-ignition engine, refrigeration conduit lines for conveying refrigerants including halogenated hydrocarbons to and from a compressor, pressure-monitoring conduit lines equipped with a gauge, and various conduits present in chemical manufacturing plants for various purposes, all well-known by those of ordinary skill in the art chemical engineering.
Conduits which are pipes are typically shaped to exist as a hollow cylindrical shell, having a length dimension that is orders of magnitude greater than the diameter of the conduit, and having a wall with a selected thickness. Conduits are made from a wide variety of materials depending on their intended end use, as is well-known in the art, typical examples including without limitation thermoplastics including polyolefin polymers and copolymers such as PVC or CPVC, various grades of stainless steel, copper, steel, concrete, asphaltic materials, ceramics, and reinforced composites.
Owing to various reasons which often include physical damage such as being accidentally drilled into and other like damage, it sometimes occurs that the wall of a conduit exhibits a flaw, which can be development of a hole, crack, or other fracture or imperfection that enables leakage from a material present inside the wall of the conduit, to the external surroundings, which leakage is promoted depending on the degree of pressure differential existing between the interior of the conduit and the external surroundings. In some instances such leaks are of little consequence, where in other instances such as when the conduit is transmitting a flammable substance or even water, substantial damage can be caused to occur to articles, equipment, and other physical objects in the vicinity of the leakage.
Rectification of a flaw in a conduit, when the contents of the conduit are under a pressure greater than ambient, typically requires the pressure inside the conduit be decreased to ambient, the contents internal to the conduit being drained, and replacement or repair is undertaken, as is known in the art.
The present invention provides articles that are readily affixable to the exterior of a conduit, to quickly stop a material inside a conduit from leaking out into the external surroundings. The articles provided herein are easy to use, rapidly deployed, readily removable, reusable and prevent property damage when used as taught herein.
The present invention provides articles useful for sealing leaks present on the walls of tubular conduits. An article provided herein comprises a flexible band having a first end, a second end, a first surface, and a second surface. The first surface has a plurality of distinct depressions thereon, and the second end comprises a first plurality of elongate slots. There is a ratchet lock having an opening passing through it, and the ratchet lock is configured to receive the first end of the band. The ratchet lock further comprises a second plurality of elongate slots, and at least one ratchet tooth configured to engage with the distinct depressions on the first surface of the band so as to permit movement of the band within the opening in one direction only. In deployment of an article of the disclosure, the ratchet lock is disposed about the band by virtue of the band passing through the opening in the lock. There is a lever having a first member, a second member, and a crossmember. The first and the second members each have a proximal end and a distal end, and the first and the second members are each attached to the cross member at their proximal ends. There are a pair of tangs disposed on each of the first member and the second member, one tang of each pair being more distally disposed with respect to the crossmember than the remaining tang of each pair. The remaining tangs of each pair can be termed proximal tangs, and the distal tangs of each of the first and second members are engaged with the first plurality of elongate slots at the second end of the band, and the proximal tangs of each of the first and second members are engaged with the second plurality of elongate slots present on the lock.
The drawings shown and described herein are provided for illustration purposes only and are merely exemplary of different embodiments provided herein, not intended to be construed in any delimitive fashion.
Features and advantages of elements, examples and embodiments of the present disclosure will become apparent from this detailed description and drawings, in which like reference numerals correspond to similar, although for all embodiments not always necessarily identical, components or elements. Reference numerals or features concerning an element, subcombination or article having a previously-described function or feature may or may not be described in connection with other drawings in which they appear. Examples in the following description are merely exemplary in nature and should not be construed as being delimitive of the present disclosure, application, or uses.
Referring now to the drawings, and initially to
In
Band 2 has a first end 13, which in some embodiments is tapered substantially to a point as shown in
Inner surface 9 of band 2 in some embodiments has inner surface feature(s) 11, which can comprise recesses, depressions or any other surface irregularity(ies) arranged in a regular array, or any selected irregular array, for purposes of providing a good grip to the exterior surface of a conduit such as 3 to which article 10 is affixed in use, analogously to how an automobile tire grips the road by virtue of its tread pattern. Inner surface features 11 also provide a clamping/sealing effect that also reduces the surface area, thereby reducing the pressure required to overcome the interior pressure of conduit 3. In some embodiments, inner surface 9 (second surface) with feature(s) 11 of band 2 is lined or provided with a strip of gasket material (88,
Inner surface features 11, and/or gasket 88 when selected to be present, may in some embodiments only be present or disposed along any per-selected sub-portion of the length of band 2 sufficient for the inner surface features 11 or gasket to carry out its function described herein. In some embodiments, inner surface features 11 comprise holes through band 2, regardless of their shape, i.e., when holes they can be shaped as circular, rectangular, ovoid, polygonal, etc. In some embodiments, inner surface features 11, when holes, are complementary to a ratchet tooth or teeth 27 in embodiments when a plurality of ratchet teeth are selected to be present, sufficiently to enable a ratchet tooth 27 to engage with inner surface feature 11 to effectively only permit one-way movement of band 2 through lock 4. In some embodiments, inner surface features 11 are present as holes but to not correspond complimentarily in shape with a ratchet tooth 27, which engages outer surface features 7. A ratchet tooth 27 itself can be comprised of more than one tooth, and the words “ratchet tooth” and “ratchet teeth” are collectively herein described by feature 27, whether it is a single ratchet tooth or a plurality of ratchet teeth, as required by the context. The words “distinct depressions” as used herein includes any depression on the outer surface 5 of band 2, regardless of its shape, that is capable of engaging with a ratchet tooth 27 to enable the function herein taught of selectively permitting either uni-directional or bi-directional movement of band 2 within ratchet lock 4. For some embodiments the term “distinct depressions” with reference to band 2, includes holes disposed through band 2 as being considered depressions to the extent the ratchet teeth 27 are configured to engage with the hole profile selected. Between distinct depressions on band 2, there also can be teeth which are defined by the shape of the depressions and vice versa. Such teeth can have any profile selected including without limitation concave walled, convex walled, pointed, saw-tooth, and a square-wave profile. Inner surface features 11 functions in some embodiments to assist the sealing function of a gasket when the interior surface of band 2 is lined with a strip of gasket. In some embodiments, the strip of gasket employed is not flat but has any selected surface texture.
Outer surface 5 of band 2 has outer surface features 7 present thereon along the length of band 2, which in some embodiments are distinct depressions that are shaped or configured to be engaged by one or more than one ratchet teeth 27 present at ratchet lock 4 as described elsewhere herein. Outer surface features 7 are provided to be present in the configuration of one or more rows along the length of band 2 in different embodiments. In some embodiments outer surface features 7 are present in a single row present along the entire length of the outer surface 5 of band 2 and are configured to engage with a single ratchet tooth 27 present at or on ratchet lock 4. In alternate embodiments outer surface features 7 are present in a plurality of rows present along the entire length of the outer surface 5 of band 2 and are configured to engage with a corresponding plurality of ratchet teeth 27 present at or on ratchet lock 4. Included within this plurality are embodiments having two rows, three rows and four rows of outer surface features. As with inner surface 9, whose inner surface features 11, or gasket, or both, when independently selected to be present or not, may in some embodiments only be present along any selected sub-portion of the length of band 2. Outer surface features 7 may in some embodiments only be present or disposed along any selected sub-portion of the length of band 2 sufficient for the outer surface features 7 to carry out their intended function described herein.
Band 2 has a second end 15, at which are disposed slots 19, 20. Slots 19, 20 are each disposed at a different one of opposite edges or width extremities of band 2 and are elongate, having an open end as shown which is configured to receive lower tangs 37A and 37B present on a lever 6 (
Band 2 is comprised of any material that is flexible enough to enable it to be wrapped around a pipe or other conduit selected for repair, while at the same time having enough cohesive strength to maintain its integrity when stretched sufficiently to seal a leak on the conduit. The person of ordinary skill readily recognizes that many well-known materials are suitable from which to fabricate a band 2 according to this disclosure, including without limitation thermoset polymers, thermoplastic polymers, thermoplastic vulcanizates, fiber-reinforced vulcanized rubber, or any other known material recognized by those of ordinary skill in the art after reading this specification.
In some embodiments, the first end 13 and second end 15 of band 2 are both part of the same unitary construct as the remainder of band 2, such as when band 2 is fabricated using any suitable moulding process known to those of ordinary skill in the art. In other embodiments, either or both of the first end 13 and second end 15 of band 2 are separate elements, that are attached to band 2 by conventional techniques, such as but not limited to fasteners, spikes, snaps, any ratcheted clamping mechanism, heating, thermoforming, and thermowelding.
Ratchet lock 4 further comprises end portions having slots 31, 32 present thereon, whose configuration and function are equivalent to that described for slots 19, 20, inasmuch as they are configured to receive upper tangs 35A and 35B of lever 6 and maintain them securely in position substantially free from lateral movement when tangs 35A and 35B are present in slots 31, 32. In some alternate embodiments, any one or more of slots 19, 20, 31, and 32 are independently selected to not be present.
The side view of ratchet lock 4 shown in
In
Lever 6 features a pair of upper tangs 35A and 35B and a pair of lower tangs 37A and 37B disposed on the interior faces of first member 39 and second member 41, as more clearly seen in
Once band 2 is disposed about the external wall of a conduit to which it is applied, and upper tangs 35A and 35B are engaged in slots 31, 32 and lower tangs 37A and 37B are engaged in slots 19, 20, band 2 and lever 6 are grasped by the user, and band 2 is pulled on, so as to pull more of band 2 through opening 25 of ratchet lock 4, but only enough to make article 10 relatively taught about the conduit, but still loose enough to me moved along the conduit. Then, article 10 is slid so that band 2 is disposed over the imperfection, leak, failure or other breach point of the conduit, lever 6 is actuated in order to stop or substantially quell the material present within the conduit from leaking out further into the external surroundings.
In
Although this invention has been described and disclosed in relation to certain exemplary embodiments, equivalent modifications and alterations thereof become apparent to persons of ordinary skill in this art after reading and understanding the teachings of this specification, drawings, and the claims appended hereto within the scope of the terms employed in this disclosure. The present invention includes subject matter defined by any combinations of any one or more of the features stated in this disclosure with any one or more of any other features stated in this disclosure. These combinations include the incorporation of the features and/or limitations of any dependent claim, singly or in combination with features and/or limitations of any one or more of the other dependent claims, with features and/or limitations of any one or more of the independent claims, with the remaining dependent claims in their original text being read and applied to any independent claim(s) so modified. These combinations also include combination of the features and/or limitations of one or more of the independent claims with features and/or limitations of another independent claims to arrive at a modified independent claim, with the remaining dependent claims in their original text or as modified per the foregoing, being read and applied to any independent claim so modified. Materials of construction useful in providing an article as disclosed herein include any material that supports the structural needs of the design. The present invention has been disclosed and claimed with the intent to embrace modifications and alterations that achieve substantially the same result as herein taught using substantially the same or similar structures recognized as applicable hereto by those of ordinary skill in the art.
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