Not applicable.
Not applicable.
The present invention relates to body armor systems worn for protection against projectile threats such as rifle and handgun bullets, and shrapnel.
Persons exposed to projectile threats, such as police officers and soldiers, may seek a certain level of protection by wearing armored clothing. Low velocity projectiles such as handgun rounds, fragmentation rounds from a grenade or mortar, and miscellaneous shrapnel may be countered by so-called “soft armor.” Soft armor is worn in the form of jackets, vests, etc. which are composed of assemblies of ballistic fabric such as those formed from DuPont Kevlar® fibers. The soft armor is often fabricated as flexible panels which are received within pockets or pouches formed in fabric vests or jackets. In more serious threat situations, where higher velocity rifle rounds must be countered, soft armor has typically been supplemented with hard armor fabricated of rigid plates of ceramic, polymer, or metal.
Body armor can contribute to the safety of a soldier in combat situations, but it is important that it not significantly detract from the soldier's ability to perform combat tasks, and that it not be an impediment to providing assistance to the soldier in the event of injury. Thus, while a body armor system should be securely mounted to the soldier, it should be rapidly removable in an emergency. In some systems, an emergency release pin is provided which engages with lacing held in place by eyelets which are threaded on the pin. By rapidly withdrawing the pin, the body armor can by opened up and the wearer expeditiously extricated. Yet this arrangement can result in the lacing and released eyelets becoming tangled or disarrayed, making reassembly of the armor a time-consuming task.
It is furthermore important that the structure of the body armor should not interfere with the soldier's weapons use. A significant fraction of soldiers are left-handed, and thus the configuration of some body armor must be different depending on the soldier's handedness. To efficiently make use of resources, it is desirable that a single armor system be able to accommodate both left and right handed wearers.
What is needed is a body armor system which can be readily configured for different users, and which can be rapidly disassembled and reassembled.
A body armor system has a left vest section connected to a right vest section and has a front plate carrier which is alternatively mounted with a buckle at either the right shoulder or the left shoulder. The front plate carrier has identical straps terminated by patches of hook and loop fastener material. One strap is passed through a loop on the rear of the front plate carrier and mounts one part of a buckle, the other part of the buckle is mounted on a hook and loop fastener strap which is affixed to a shoulder element, thus permitting the system to be reconfigured for left- or right-handed users. U-shaped ballistic inserts are received in mating pockets in each vest section. A laced cord which joins the rear segments of the vest sections is held in place by a cord restraint member which defines a loop for each cord crossing.
It is an object of the present invention to provide a body armor system which can be configured for either a left-handed or a right-handed user.
It is another object of the present invention to provide a body armor system with a quick-release assembly which retains the laced rear connecting cords in order for rapid reassembly of the system after activation of the quick release.
It is also an object of the present invention to provide a body armor system with removable ballistic inserts which seamlessly provide protective coverage for portions of a wearer's front, back, and side.
It is a further object of the present invention to provide a body armor system with a front plate carrier which is easy to doff and don.
Further objects, features and advantages of the invention will be apparent from the following detailed description when taken in conjunction with the accompanying drawings.
Referring more particularly to
By “ballistic element” is meant an element of soft or hard armor, configured to resist ballistic projectiles or fragments. A soft armor ballistic element may be conventional soft armor, i.e., assemblies of ballistic fabric such as those formed from DuPont Kevlar® fibers, fibers of Spectra® ultra high molecular weight polyethylene fibers from Honeywell, or other ballistic material. The hard armor ballistic elements may be, for example, fabricated of rigid plates of ceramic, polymer, or metal.
Two padded shoulder elements 34, 35 extend between the front segment 36 and the rear segment 38 of each vest section, and the front plate carrier 32 is connected to the shoulder elements, as best shown in
The front straps 44 serve to mount the front plate carrier 32 to the shoulder elements 34, 35. One strap extends continuously onto one of the shoulder elements, while the other strap is formed into a loop which mounts a buckle assembly 58 for quick release from the other shoulder element. As shown in
The body armor system 20 is shown configured for a right-handed user in
As shown in
The attachment element 52 extends beneath this loop when it is connected to the elongated patch 70. The overlying loop 74 thereby prevents the attachment element 52 from peeling or pulling away from the elongated patch 70 giving a connection which serves well in tension. A webbing loop 74 is positioned over each of the elongated patches 70, so that either one of the two front straps may be folded to define a loop which retains a buckle end and is secured to the rear wall of the front plate carrier.
As shown in
As shown in
The left shoulder element 34 and the right shoulder element are mirror images of one another, and each has a fabric bag 100. As shown in
Each vest strap 92 has a patch 120 of loop material and a patch 122 of hook material spaced from one another on the same face of the strap, preferably such that the patches do not extend along that length of strap 92 which is received within the fastener 94. As shown in
As the right shoulder element 35 is a mirror image of the left shoulder element, it also has a tunnel 117 defined beneath loops 116. The right vest section 26 has a vest strap 92 to which the attachment element 52 on the right front plate carrier front strap 44 is attached by the mating hook and loop fasteners. The vest strap 92 with the mating front strap 44 extends through the tunnel 117 on the right shoulder element, and the vest strap 92 is looped around a fastener 94, as shown in
If it is desired to configure the body armor system 20 for a left-handed user, the buckle mounting strap 76 is simply attached to the opposite vest strap, and the female buckle end 60 is attached to the opposite front plate carrier strap front strap 44. Thus, whether configured for a right-handed or a left-handed user, the front plate carrier may be readily released from its protective position by releasing the buckle, and pivoting the carrier on the remaining attached front strap 44 which continues to retain the front plate carrier securely to the vest 22. The loops 74 prevent the ready extraction of the front strap 44 from its place of attachment to the loop fastener material patches on the rear of the front plate carrier. To assist in extraction or insertion, the attachment patch is folded on itself to expose a like fastener material to the elongated patches 70, this effectively hides the receptive side of the material from the side that grabs it, allowing it to slide easily through the loop.
As shown in
The back plate carrier 130 is a fabric pouch which contains a ballistic element such as a hard armor plate. The two ends of the cord extend through a releasable fastener 132 which prevents the retraction of the cord. The ends of the cord and the fastener may be stored in a pouch 135 beneath the cord 28 formed on the back plate carrier. By adjusting the position of the fastener 132 on the cords, and adjusting the lacing spacing, the distance between the vest sections can be adjusted, and the two vest sections may be drawn together to obtain the desired fit of the vest 22 on a wearer. To control the disposition of the cord 28 and the eyelets upon withdrawal of a quick-release rod, a cord restraint member 136 is affixed to a frontwardly facing surface 138 of the back plate carrier 130. The cord restraint member 136 may be a single strip of woven webbing about 1 inch wide, which extends vertically down the center of the back plate carrier 130. The cord restraint member 136 is sewn to the back plate carrier at a number of vertically spaced stitchings 140 which extend sidewardly to define a plurality of restraint member loops 142. The stitchings are positioned such that each restraint member loop 142 opens sidewardly to receive no more than one crossing 134. As shown in
As shown in
Each vest section 24, 26 is comprised of a fabric carrier 144, as shown in
Both the front segment 36 and the rear segment 38 extend upwardly a greater amount than the side segment 90. The upwardly extending front and rear segments 36, 38 thereby define an arm opening 151 therebetween and above the side segment 90. The front segment, the side segment, and the rear segment correspond to portions of the fabric carrier which define the continuous interior pocket 146. An opening 149 is defined in the vest section providing access to the interior pocket 146.
A side ballistic insert 148, shown in
The soft armor ballistic element 148 may be formed as a stack of multiple layers of ballistic material, for example material of Kevlar® fibers, or, for example, layers of Spectra® fiber material. The stack may be stitched around the periphery, in a quilted pattern, or otherwise, to form a stiffer ballistic element. Preferably additional stiffening shape is provided to the ballistic element by adding a stiffening plastic layer, not shown, to the layers of ballistic material. By adding stiffness to the soft armor ballistic element, the component is better able to retain its shape and support loads attached to the component. The plastic layer may be about 1/16 to 1/32 inches thick polycarbonate such as General Electric's Lexan® polycarbonate resin thermoplastic material, and may be adhered or stitched to the ballistic element as disclosed in U.S. Pat. No. 6,892,392, the disclosure of which is incorporated by reference herein. The soft armor ballistic element is then enclosed in the fabric to protect it from wear and soiling. This bag may be a lightweight nylon material. The insert is thus formed into a semi-rigid three-dimensionally shaped soft armor insert, within the fabric carrier.
The side insert 148 is inserted into the vest section fabric carrier through a rear opening 149 which extends substantially the full height of the vest section interior pocket 146 The opening 149 is accessed by folding back a fabric access flap 155 which is retained in place by a strip 156 of hook and loop fastener which engages with the interior surface of the carrier, which serves as a loop portion of the hook and loop fastener. It should be noted that other fastening arrangements could be employed for the flap, such as lacing though eye holes or eyelets, through snaps, a zipper, or any conventional fastening arrangement. The side insert 148 is tipped downwardly when being inserted, so that the front segment 150 extends along the side segment of the vest section before being rotated to extend upwardly within the front segment of the vest section. As shown in
The body armor system 20 may include hard armor side plates 158 which are sections of a cylinder, and curved generally about a vertical axis. The hard armor side plates are generally rectangular, with radiused corners, when viewed from the side, and may be about ⅛ inch thick, and about six inches tall, and six inches measured along the direction of the plate curve. A plate 158, as shown in
Because the insert is removably received within the vest section carrier, numerous manufacturing, warehousing, and configuration advantages are recognized. First, the armor insert is more costly than the carrier that receives it. Because the inserts are readily inserted into carriers of various design, a retailer stocking the body armor can reduce costs by stocking a variety of carriers, for example with different colors or camouflage patterns, for a single armor insert, greatly reducing inventory costs. Moreover, the separation of these two components can permit fabrication of the soft armor at a location remote from the fabrication of the carrier, which can be especially beneficial because the manufacturing technologies are very different. In addition, end users will often desire to customize a body armor system by attaching some special component to it. The construction of the present system permits the carrier to be separated from the armor inserts such that it is much more readily modified or subjected to the addition of sewn elements.
It should also be noted that another conventional type of body armor system involves a front section of the vest which is connected over the shoulders and at the sides to a rear section of vest. For example, such as is shown in U.S. Pat. No. 5,996,115, the disclosure of which is incorporated by reference herein. The carrier and armor insert can also be configured in this fashion. In addition, the configurable front plate carrier and buckle arrangement discussed above can also be applied to such a body armor system. As shown in
It is understood that the invention is not limited to the particular construction and arrangement of parts herein illustrated and described, but embraces all such modified forms thereof as come within the scope of the following claims.
Number | Name | Date | Kind |
---|---|---|---|
5060314 | Lewis | Oct 1991 | A |
5495621 | Kibbee | Mar 1996 | A |
6185738 | Sidebottom | Feb 2001 | B1 |
6769137 | D'Annunzio | Aug 2004 | B2 |
6892392 | Crye et al. | May 2005 | B2 |
6948188 | D'Annunzio | Sep 2005 | B2 |
7636948 | Crye et al. | Dec 2009 | B1 |
Number | Date | Country |
---|---|---|
642244 | Jun 1962 | CA |