Not Applicable.
Not Applicable.
Not Applicable.
This invention relates to field of organizers for storage, and more particularly relates to the field of configurable storage shelves for closets and the like.
Storage organizers, shelving units, and other storage systems are known in the art. Some are adjustable and can be arranged and configured in various ways prior to or during installation, within a storage space such as a closet. Shelf storage units can be installed in variety of locations, including closets, bedrooms, pantries, garages and living rooms. Further, shelf storage units can be used to store a variety of goods, including food, clothing, dry materials and tools.
One of the problems associated with conventional shelf storage units is the cost of manufacturing. A conventional shelf storage unit usually consists of one or more shelf elements, sidewall elements and top and bottom elements. Additionally, fasteners must be provided to attach the shelving unit to a wall or other permanent fixture. The high number of parts necessary to build a conventional shelving unit increases the cost of materials, increases manufacturing costs, increases the complexity of the system and decreases the user-friendliness of the product as a consumer good.
Another problem associated with conventional shelf storage units is the method in which the shelf storage unit attached to the wall or other permanent fixture. A conventional shelf storage unit is typically attached to a wall using fasteners such as screws that are drilled into a wall. Since drywall is the most common type of wall material in the United States, screws must be accompanied by sleeves or anchors that are first inserted into the wall and provide a base or foundation for the screws. Thus, installation usually consists of a consumer (or another person helping the consumer) holding the shelf storage unit against the wall in the desired location, while multiple screws are drilled into the wall to secure the shelf storage unit to the wall. This can be tedious and time consuming for the consumer.
Lastly, conventional shelf storage units offer very little variety in the type of shelf provided. Conventional shelf storage units typically only provide flat horizontal surfaces in a rectangular shape for storing goods. While this standard arrangement may suffice for most goods, this arrangement is not optional for other goods, such as irregularly shaped goods that a consumer desires to store for later use.
From the foregoing, it is apparent that there exists a definite need for a shelf storage unit that can be manufactured in a more efficient manner and in such a way as to allow for simpler installation by a consumer.
Briefly, in accordance with one embodiment of the present invention, a wall mounted shelf system is disclosed. The system includes a wall bracket comprising a first elongated strip for placement coplanar with a wall and a second elongated strip connected to the first elongated strip, wherein the second elongated strip is parallel to the wall; a plurality of orifices in the wall bracket, each orifice for accepting a fastener for fastening the wall bracket to the wall; and a shelf removably coupled to the wall bracket, wherein the shelf comprises: a) a planar surface having a proximal end adjacent to the wall and a distal end, wherein the planar surface is sloped downwards towards the distal end, and wherein the planar surface accepts placement of items on its top surface for storage; b) a first planar strip located proximally to the planar surface, wherein the first planar strip extends downwards for placement behind the second elongated strip of the wall bracket; c) a protruding portion of the planar surface that protrudes upwards, wherein the protruding portion is located distally to, and co-extensive with, the planar surface, so as to provide a barrier to items placed on the top surface of the planar surface; d) a second planar strip located below, proximally to the planar surface, wherein the second planar strip is oriented vertically for placement coplanar with the wall, so as to provide support for the shelf; and e) wherein the planar surface, the first and second planar strips and the protruding portion are integrally formed from a single piece of a material.
The foregoing and other features and advantages of the present invention will be apparent from the following more particular description of the preferred embodiments of the invention, as illustrated in the accompanying drawings.
The subject matter, which is regarded as the invention, is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features and also the advantages of the invention will be apparent from the following detailed description taken in conjunction with the accompanying drawings. Additionally, the left-most digit of a reference number identifies the drawing in which the reference number first appears.
The present invention, according to a preferred embodiment, overcomes problems with the prior art by providing a simple and user-friendly shelf storage system that provides for easy installation, optimal shoe storage, and a low manufacturing cost. The present invention further solves problems with the prior art by providing a manufacturing method—i.e., sheet metal bending—that decreases the costs, materials and time associated with manufacturing a shelf storage system. Further, the present invention solves problems with the prior art by providing a unique shelf shape and arrangement that optimizes the storage of irregularly or oddly shaped items, such as shoes. This allows for a higher level of product use and consumer satisfaction.
It should be understood that these embodiments are only examples of the many advantageous uses of the innovative teachings herein. In general, statements made in the specification of the present application do not necessarily limit any of the various claimed inventions. Moreover, some statements may apply to some inventive features but not to others. In general, unless otherwise indicated, singular elements may be in the plural and vice versa with no loss of generality. In the drawing like numerals refer to like parts through several views.
The shelves 102, 104 are shaped so as to be optimal to store the shoes 110, 112, since the shelves 102, 104 provide a top surface that allows for the easy placement of the shoes on the shelves but also provide a top surface that is angled towards the consumer (i.e., sloped downwards from back to front) so that the consumer may more easily view and grasp the shoes when choosing a pair of shoes to wear. Furthermore, the shelves 102, 104 provide a top surface that, although sloped towards the consumer, prevents the shoes 110, 112 from sliding off the shelves, due to the presence of a protruding surface on the mid-portion of each shelf (so as to catch the heel of each shoe) and due to the presence of a protruding barrier on the distal part of each shelf (so as to catch the front of each shoe), as explained more fully below.
A sandal 222 is shown resting on a top surface of the second shelf 232.
A men's dress shoe 224 is shown resting on a top surface of the third shelf 252.
Orifice 306 is located in the rectangular strip 309. The orifice 306 is configured to accept the fastener or screw 320 to attach the wall bracket 304 to the wall 302. Note that the rectangular strip 309 is the widest strip, while the rectangular strip 312 has a more narrow width than the rectangular strip 309, and the rigid flat strip 308 has the narrowest width. The width of the rectangular strip 312 may be manufactured to correspond to the length or width of the strip 330 defining the hook 208 of the shelf 202, such that the two elements match when mated (as shown at the bottom of
Shelf 202 is shown as having a planar bottom surface 204, a vertical planar surface 206 and a hook 208. The hook 208 may comprise a planar element 330, which may be a rectangular planar strip or band that extends along the main longitudinal axis of the shelf 202. The element 330 may be arranged vertically such that it rests co-planar or parallel to the wall 302. The hook 330 also includes a gap 332, into which the strip 312 of the wall bracket 304 is inserted. Again, the rectangular strip 312 may be manufactured to correspond to the gap 332 of hook 208 of the shelf 202, such that the two elements match when mated.
The shelves 202, 252 of
In one embodiment of the present invention, an alternative to the use of fasteners 320 to attach the bracket 304 to the wall is the use of an adhesive. In this alternative, an adhesive is disposed on the back side of the strip 309, which provides a secure adhesive bond between the bracket 304 and the wall. In one embodiment, the adhesive provides a secure enough bond to secure the bracket 304 to the wall, even when the shelves are weighted, but still allows the bracket 304 to be removed with a predefined amount and direction of force, so as to allow the bracket 304 to removed and placed in a different location.
The wall bracket 304 may be manufactured from a single, rectangular piece of sheet metal. Note that the rigid flat strip 308 may be produced via two bends along the length of the main longitudinal axis of aforesaid single, rectangular piece of sheet metal, wherein the distance between the two bends define the width of the rigid flat strip 308.
It should be noted that although the present invention discloses shelves 202, 232, 252 shown in a particular shape (mainly horizontally arranged shelves with flat surfaces), the present invention supports shelves of any shape that adhere to the spirit of the invention, including rectangular, triangular, semi-circular, any parallelogram, irregular, or any combination of the above. Further, although the shelves 202, 232, 252 are shown to store shoes 110, 112, 220, 222, 224, the present invention supports the storage of any irregularly shaped items that may benefit from the advantages provided by the present invention.
Further, in a preferred embodiment, each individual shelf 202, 232, 252, as well as each individual sidewall assembly element 410, 412, may be manufactured from a single, rectangular piece of sheet metal composed of at least one of at least one of aluminum, brass, copper, steel, tin, nickel, titanium, silver, gold, platinum, any alloys of the materials above or any combination of the materials above. In one embodiment, each individual shelf 202, 232, 252, as well as each individual sidewall assembly element 410, 412, or a portion thereof, may be comprise a layer of paint, such as a powder coat of paint, on at least one side. The powder coating may be a thermoplastic or a thermoset polymer. The most common polymers used for powder coating are polyester, polyurethane, polyester-epoxy (known as hybrid), straight epoxy (fusion bonded epoxy) and acrylics. In another embodiment, each individual shelf 202, 232, 252, as well as each individual sidewall assembly element 410, 412, or a portion thereof, may comprise a layer that is ink-printable, i.e., a surface that allows for ink printing. In another embodiment, each individual shelf 202, 232, 252, as well as each individual sidewall assembly element 410, 412, or a portion thereof, may be opaque, transparent, semi-transparent, or translucent.
Additionally, in a preferred embodiment, each individual shelf 202, 232, 252, as well as each individual sidewall assembly element 410, 412, may be manufactured from a single, rectangular piece of sheet metal using forming machine tools known in the art for bending sheet and plate materials, such as a brake press, a bending machine, or the like. In press brake forming, a work piece is positioned over a die block and the die block presses the sheet metal to form a shape. The present invention supports the manufacturing of each individual shelf 202, 232, 252, as well as each individual sidewall assembly element 410, 412, from a single, rectangular piece of sheet metal using various types of bending on a press brake, such as air bending, bottoming, coining, three point bending, folding, wiping, rotary bending, roll bending, elastomer bending, an joggling.
In another embodiment, each individual shelf 202, 232, 252, as well as each individual sidewall assembly element 410, 412, may be manufactured from a single piece of an extruded material, such as a metal, plastic or PVC. Lastly, each individual shelf 202, 232, 252, as well as each individual sidewall assembly element 410, 412, may be manufactured from a single piece of a molded material, such as a plastic.
Although specific embodiments of the invention have been disclosed, those having ordinary skill in the art will understand that changes can be made to the specific embodiments without departing from the spirit and scope of the invention. The scope of the invention is not to be restricted, therefore, to the specific embodiments. Furthermore, it is intended that the appended claims cover any and all such applications, modifications, and embodiments within the scope of the present invention.