Conformal tip for a hearing aid with integrated vent and retrieval cord

Information

  • Patent Grant
  • 6359993
  • Patent Number
    6,359,993
  • Date Filed
    Friday, January 15, 1999
    26 years ago
  • Date Issued
    Tuesday, March 19, 2002
    22 years ago
Abstract
A completely in-the-canal hearing device including a conformal tip and a combination vent and retrieval cord is disclosed. The vent and retrieval cord allows pressure equalization between the deep portions of the ear canal and the ambient air. In addition, the vent and retrieval cord allows a user to easily insert and remove the hearing device without the use of auxiliary tools. The vent tube also contributes to the reduction of acoustic feedback.
Description




FIELD OF THE INVENTION




The present invention pertains to hearing aids. More particularly, the present invention pertains to conformal tips for hearing aids.




BACKGROUND OF THE INVENTION




The modern trend in the design and implementation of hearing devices is focusing to a large extent on reducing the physical size of the hearing device. Miniaturization of hearing device components is becoming increasingly feasible with rapid technological advances in the fields of power supplies, sound processing electronics and micro-mechanics. The demand for smaller and less conspicuous hearing devices continues to increase as a larger portion of our population ages and faces hearing loss. Those who face hearing loss also encounter the accompanying desire to avoid the stigma and self consciousness associated with this condition. As a result, smaller hearing devices which are cosmetically less visible are increasingly sought after.




Hearing device technology has progressed rapidly in recent years. First generation hearing devices were primarily of the Behind-The-Ear (BTE) type, where an externally mounted device was connected by an acoustic tube to a molded shell placed within the ear. With the advancement of component miniaturization, modern hearing devices rarely use this Behind-The-Ear technique, focusing primarily on one of several forms of an In-The-Canal hearing device. Three main types of In-The-Canal hearing devices are routinely offered by audiologists and physicians. In-The-Ear (ITE) devices rest primarily in the concha of the ear and have the disadvantages of being fairly conspicuous to a bystander and relatively bulky to wear. Smaller In-The-Canal (ITC) devices fit partially in the concha and partially in the ear canal and are less visible but still leave a substantial portion of the hearing device exposed. Recently, Completely-In-The-Canal (CIC) hearing devices have come into greater use. As the name implicates, these devices fit deep within the ear canal and are essentially hidden from view from the outside.




In addition to the obvious cosmetic advantages these types of in-the-canal devices provide, they also have several performance advantages that larger, externally mounted devices do not offer. Placing the hearing device deep within the ear canal and proximate to the tympanic membrane (ear drum) improves the frequency response of the device, reduces distortion due to jaw extrusion, reduces the occurrence of the occlusion effect and improves overall sound fidelity.




The shape and structure, or morphology, of the ear canal varies from person to person. However, certain characteristics are common to all individuals. When viewed in the transverse plane, the path of the ear canal is extremely irregular, having several sharp bends and curves. It is these inherent structural characteristic which create problems for the acoustic scientist and hearing device designer.




For general discussion purposes, the ear canal can be broken into three main segments. The external and medial segments are both surrounded by a relatively soft cartilaginous tissue. The external segment is largely visible from the outside and represents the largest cavity of the ear canal. The innermost segment of the ear canal, closest to the tympanic membrane, is surrounded by a denser bony material and is covered with only a thin layer of soft tissue. The bony material allows for little expansion to occur in this region compared with the cartilaginous regions of the external and medial segments of the ear canal. In addition to being surrounded by cartilage rather than bone, these areas are covered with a substantially thicker tissue layer. As such, pressure exerted by an ITC hearing device on the inner bony region of the canal can lead to discomfort and/or pain to an individual, especially when a deep insertion technique is used.




Since the morphology of the ear canal varies so greatly from person to person, hearing aid manufacturers and audiologists have employed custom manufactured devices in order to precisely fit the dimensions of each user's ear canal. This frequently necessitates impressions of the user's ear canal to be taken. The resulting mold is then used to fabricate a rigid hearing device shell. This process is both expensive and time consuming and the resulting rigid device shell does not perform well during the deformations of the ear canal shape that occurs during normal jaw movement. In order to receive a properly fit hearing device, the user typically has to make several trips to the audiologist for reshaping and resizing. Even after the best possible fit is obtained, the rigid shell rarely provides comfortable hearing enhancement at all times.




Further, because the resulting hearing aid device shell is typically formed from a hard acrylic material, discomfort to the user is typical when worn for extended periods of time. The inability of the hard shell to conform to normal ear canal deformations can cause it to become easily dislodged from its proper position. Consequently, the quality of the hearing enhancement suffers. Furthermore, due to the added manufacturing costs, it is desirable to utilize a hearing device that is at least partially formed from an off-the-shelf or pre-formed component readily available to the audiologist or physician.




While the performance of CIC hearing devices are generally superior to other larger and less sophisticated devices, several problems remain prevalent. Complications typically arise as a result of the small size of CIC hearing devices and the depth to which they are inserted into a user's ear canal.




For example, because a CIC hearing device forms an essentially air tight seal between the tip of the hearing device and the walls of the ear canal, discomfort to a user is common. This acoustic seal prevents the equalization of pressure between the internal chamber formed between the tympanic membrane and the hearing device, and the ambient environment. Due to the sensitivity of the tympanic membrane, even small pressure differentials can cause severe discomfort.




Further, due to their small size and positioning within the ear canal, CIC hearing devices can cause handling problems, making insertion and removal by a user difficult and cumbersome.




U.S. Pat. No. 5,701,348, entitled “Articulated Hearing Device” (“the '348 patent”), discloses a segmented hearing device with several articulating and non-contiguous parts. The hearing device of the '348 patent includes a rigid receiver module with a surrounding acoustic seal. The acoustic seal of the '348 patent includes a sheathing made from a singular piece of foam or silicone which compresses when inserted into the deep regions of an ear canal. The '348 patent also describes the use of this sealing mechanism as an anchor so that the remaining articulating components of the hearing device can move freely and adjust to the changing morphology of the ear canal.




While generally conforming to the shape of an ear canal when inserted, this device still presents comfort problems during insertion and removal due to its single piece construction of the sealing mechanism. Also, due to the single piece construction of this sealing device, the quality of the acoustic seal degrades over time and during prolonged use. The ability to effectively interchange and clean the sealing material is also compromised. Further, the device taught by the '348 patent is not conducive to use with a completely in the canal hearing device (CIC) where the acoustic seal is the only point of contact with the ear canal. Compression of the sealing material reduces the volume of the foam and the sealing properties are accordingly diminished.




U.S. Pat. No. 5,395,168, entitled “In the Ear Hearing Aid Having Extraction Tube Which Reduces Acoustic Feedback” (“the '168 patent”), discloses an in-the-ear hearing device which incorporates a retrieval system mechanically attached to the hearing device body. The retrieval cord is also presented as a hollow acoustic tube to aid in reducing acoustic feedback. In order to reduce acoustic feedback, the acoustic tube disclosed in the '168 patent extends into the receiver housing and engages with the receiver elements.




While aiding in the reduction of acoustic interference, this device also presents comfort problems during insertion and removal due to the lack of a venting or pressure equalization system between the inner chamber formed by the hearing device, and the ambient environment.




SUMMARY OF THE INVENTION




In accordance with a first aspect of the invention, an in-the-canal hearing device comprising a first module, e.g., housing a microphone and sound processing electronics, is removably attached to a second module, e.g., housing an audio speaker. An elongate tubular body is secured to the first module and defines a first lumen, the tubular body has a proximal opening in communication with the first lumen. A second lumen extends through the second module, the second module having a distal end opening in communication with the second lumen. The tubular body is removably attached to the second module such that the first and second lumens are in communication to form a conduit extending from the proximal tubular body opening to the distal end opening of the second module.




In accordance with another aspect of the invention, an in-the-canal hearing device comprises a receiver module and a conformal tip. An elongate tubular body is attached to and extends from the conformal tip, the tubular body has a proximal and a distal opening and a first lumen extending there between. The conformal tip has a proximal opening, a distal opening and a second lumen extending there between. The tubular body is attached to the conformal tip such that the first and second lumens are in communication to thereby form a conduit extending from the proximal opening of the tubular body to the distal opening of the conformal tip.




In accordance with a further aspect of the invention, the conduit formed by the respective first and second lumens attenuates acoustic feedback when the device is positioned in an ear canal. In accordance with a still further aspect of the invention, the conduit also provides a pressure equalization vent when the device is positioned within an ear canal.




In a first preferred embodiment, the respective first module and tubular body are attached to the second module in a manner allowing the second module to rotate relative to the first module. In a second preferred embodiment, the tubular body extends from the first module in a direction distal to the second module, such that the tubular body provides a mechanism to facilitate removal of the hearing device from an ear canal.




Other and further aspects and advantages of the invention will become apparent hereinafter.











BRIEF DESCRIPTION OF THE DRAWINGS




The drawings illustrate both the design and utility of the preferred embodiments of the present invention, in which similar elements in different embodiments are referred to by the same reference numbers for purposes of ease in illustration of the invention, wherein:





FIG. 1

is a perspective view of a first preferred embodiment of a completely in-the-canal (CIC) hearing device utilizing a conformal tip constructed in accordance with the present invention;





FIG. 2

is a cross section taken along the length of the hearing device of

FIG. 1

;





FIG. 3

is a cross section taken along the line A—A in

FIG. 2

;





FIG. 4

is an exploded cross section of the hearing device of

FIG. 1

;





FIG. 5

is a cross sectional view of the hearing device of

FIG. 1

, taken as it would fit within a user's ear canal;





FIG. 6

is a cross sectional view of a preferred embodiment of an in-the-canal (ITC) hearing device utilizing a conformal tip constructed in accordance with the present invention.





FIG. 7

is an exploded perspective view of a second preferred embodiment of a completely in-the-canal (CIC) hearing device utilizing a conformal tip constructed in accordance with the present invention; and





FIG. 8

is a perspective view of the hearing device of

FIG. 7

as it engages within the conformal tip.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows a perspective view of a completely in-the-canal (CIC) hearing device


10


utilizing a preferred embodiment of a conformal tip


12


. The CIC hearing device


10


, includes a main module


14


connected to a receiver module


16


by an articulating joint


26


, which allows the main module


14


to pivot and rotate relative to the receiver module


16


. Possible directions of movement of the main module


14


are represented by arrows α, β and δ.




The main module


14


preferably comprises a rigid shell


28


formed, e.g., from a plastic, thermoplastic or other polycarbonate material. The rigid shell (or housing)


28


provides a lightweight, durable, bio-compatible housing for internal components of the main module


14


, including a power source


36


and sound processing electronics


46


(seen in FIG.


2


). Alternately, the main module


14


can be formed from a medical grade stainless steel or other bio-compatible and moisture resistant material. Notably, the housing


28


provides protection of the internal components from moisture, dirt, and oil from cerumen (ear wax).




The main module


14


further includes a removable faceplate


18


covering an open end


20


of the housing


28


distal to the articulating joint


26


. The faceplate


18


allows access to the components mounted inside of the main module


14


. Located on the exterior of the faceplate


18


are controls


22


and a microphone


24


. Briefly, the controls


22


provide the ability to adjust volume, sensitivity, or sound processing schemes.




The conformal tip


12


substantially surrounds the exterior surface of the receiver module


16


. In particular, the conformal tip


12


mounts and acoustically seals the hearing device


10


within the deep bony region of the ear canal and in close proximity to the tympanic membrane. Exposed on the distal end


31


of the receiver module


16


is a replaceable filter


30


. A speaker


32


(shown as broken lines located behind the filter


30


) operates within the receiver module


16


.




A conduit


80


serves as both a vent and a retrieval cord for the hearing device


10


, and additionally aids in minimizing acoustic feedback. The conduit


80


comprises a proximally extending tubular body portion


82


mounted along the external surface of the main module


14


, and an internal distal lumen portion


84


extending through the conformal tip


12


. The tubular body portion


82


forms an internal lumen


83


extending from a proximal opening


88


of the tubular body portion


82


to a proximal opening


91


of the internal lumen portion


84


. The internal lumen portion


84


extends from its proximal opening


91


to a distal opening


90


located in the distal end


31


of the receiver module


16


. The respective lumens


83


and


84


are in communication with each other to thereby form a substantially uniform passage from the proximal opening


88


of the tubular body portion


82


to the distal opening


90


of the internal lumen. The proximal portion of the tubular body


82


is preferably formed from a substantially rigid material and is physically bonded to the main module


14


.




In particular, when the hearing device


10


is inserted deeply into an ear canal, the conduit


80


allows air and sound waves to flow freely between a chamber formed between the distal end


31


of the receiver module


16


and the tympanic membrane, and the ambient air. Due to the air tight seal formed between the conformal tip


12


and the ear canal wall, pressure builds up in the deep portion of the ear canal, near the tympanic membrane (indicated by reference number


98


in FIG.


5


). The passage created by the conduit


80


prevents an increase in this pressure by acting as a vent between the deep portions of the ear canal and the ambient air.




In addition to providing a pressure vent for the hearing device


10


, the conduit


80


also allows a user, physician or audiologist to easily insert and remove the hearing device


10


from within the ear canal. In particular, the proximal end of tubular body portion


82


extends proximally (i.e., towards the opening of the ear when the device is inserted in an ear canal) beyond the operative end


20


of the main module


14


. This proximally extending portion of the tubular body portion


82


is preferably long enough so that the wearer can grasp it securely between two fingers and remove (i.e., pull) the hearing device


10


from the ear canal. The proximal end of the tubular body portion


82


includes a circumferentially raised section


86


to further aid a user in grasping the conduit


80


.




Referring to

FIGS. 2 and 3

, the conformal tip


12


generally comprises an elastic membrane


38


and a compliant, non-compressible material


40


. The elastic membrane


38


is generally formed into the shape of an elongate pipe defining a central passage


58


(seen FIG.


4


). The walls of the elongate pipe defined by the elastic membrane


38


further define an isolated internal volume


56


. The internal volume


56


is filled with the compliant material


40


. The pressure of the compliant material


40


within the volume


56


maintains the elastic membrane


38


in a substantially “filled” state. The elastic membrane


38


is preferably nonporous and smooth to facilitate cleaning and minimize the chance of infection when worn for extended periods of time. The membrane


38


can therefore be made of a number of suitable materials including but not limited to elastic urethanes such as Tecoflex™ and Pellethane™. A number of commercially available elastic silicones can be used as well.




Semi-rigid, annular fastening ridges


34


are disposed around the inner diameter of the elastic membrane


38


on both the proximal and distal ends of the receiver module


16


. The fastening ridges


34


are made of e.g., silicone, and help to maintain the conformal tip


12


in a “filled” state. The fastening ridges


34


also aid in securing the conformal tip


12


to the receiver housing


16


. Alternately, the conformal tip


12


can be secured to the receiver module


16


without the use of fastening ridges


34


, but instead due to the resulting friction between the two components.




The receiver module


16


includes a rigid receiver housing


42


substantially enclosed by the conformal tip


12


. A receiver unit


44


, including the distal speaker


32


, is enclosed within the receiver housing


42


. The receiver housing


42


may, for example have a generally cylindrical shape and is preferably formed from the same material as the main module housing


28


. Similar to the main module housing


28


, the receiver housing


42


can also be formed from a medical grade stainless steel or other bio-compatible and moisture resistant material. As described below in conjunction with

FIGS. 7 and 8

, it is not necessary for the receiver module


16


to be a cylindrical shape. Rather, various other receiver module shapes, each targeted toward a specific hearing device application, are also contemplated with the scope of the present invention.




A tapered opening


50


is provided at the proximal end of the receiver housing


42


, which allows access to electrical contact elements


52


connected to the receiver unit


44


. The main module


14


includes contact elements


54


coupled with the internal components


36


and


46


, and is configured to engage with the receiver contact elements


52


and form an electrical connection. In this manner the sounds captured by the microphone


24


and processed by the sound processing electronics


46


are conveyed to the receiver


44


and subsequently amplified by speaker


32


.




In a preferred embodiment, the main module contact elements


54


are inwardly spring biased, while contact elements


52


are outwardly spring biased. The spring biasing ensures a consistent electrical connection is maintained between the respective components. The spring biased connection between main module


14


and the receiver module


16


, along with the tapered profile of the opening


50


, forms the articulating joint


26


. As shown by the directional arrows in

FIG. 1

, the main module


14


can pivot in any two dimensional plane about the joint


26


as well as rotate about the center axis “x” of the hearing device


10


. The possible directions of movement of the main module


14


are represented by arrows α, β and δ in FIG.


1


. In particular, the articulating joint


26


allows the hearing device


10


to further conform to a variety of ear canal shapes.




Notably,

FIGS. 2 and 3

depict the hearing device


10


and more particularly the conformal tip


12


as they would appear when inserted into and subject to deformations caused by, the morphology of the ear canal. The diameter of the hearing device


10


with the engaged conformal tip


12


is preferably somewhat larger than a typical ear canal diameter, whereby the elastic membrane


38


will conform to the contours of the ear canal wall.




In particular, since the compliant material


40


within the membrane


38


is essentially non-compressible (e.g., water, saline, silicone gel, hydrogels or other fluid and elastic polymers) its volume remains constant. Thus, any deformation of the conformal tip


12


caused by compression from the ear canal wall will cause the elastic membrane


38


to stretch, creating a form fit with the contours of the particular ear canal wall, while simultaneously exerting a slight pressure on the ear canal walls. The amount of pressure exerted will vary depending on the elastic properties of the membrane


38


. Any displaced volume of the compliant material


40


will squeeze the elastic membrane


38


over the ends of the receiver housing


42


, further securing the conformal tip


12


to the receiver housing


42


. The respective receiver module


16


and conformal tip


12


thereby form a substantially tight acoustic seal when inserted into the inner portion of an ear canal.




Since the internal lumen portion


84


of the conduit


80


is embedded within the conformal tip


12


, it is preferably formed from a sufficiently flexible material that will conform to the changing shape of the conformal tip


12


. Similarly, a distal end portion


92


of the tubular body portion


82


is also preferably formed from a more flexible material than the remainder of the body portion


82


, so that when the articulating joint


26


moves, the distal end


92


of the conduit


80


will likewise move. Broken line


94


shows a preferred transition point between the flexible material portion


92


and the more rigid material of the remainder of tubular body portion


82


.




Moreover, the material that forms the several portions


82


,


84


and


92


of the conduit


80


is preferably resilient enough so that a consistent passageway is maintained from the proximal opening


88


to the distal opening


90


. The passageway formed by the conduit


80


also allows sound waves that are generated within a user's head to naturally propagate to the ambient environment, thereby significantly reducing or eliminating acoustic feedback to the wearer. Therefore, the conduit


80


simultaneously provides an integrated venting and pressure equalization system, an extraction and insertion aid, and an acoustic feedback suppression system.





FIG. 4

shows an exploded view of the hearing device


10


, including the conformal tip


12


, the main module


14


, and the receiver module


16


. Each of the components


12


,


14


and


16


are designed to be easily separated from each other and readily interchanged. Preferably, variously sized conformal tips


12


are available to a physician or audiologist in order to fit a wide range of ear canal sizes. In this manner, a single size receiver housing


42


can be utilized. Only the conformal tips


12


would need to be interchanged to accommodate a particular user's ear canal.




In

FIG. 4

, the conformal tip


12


is shown in its normally “filled” state without any external force deforming its shape. The internal diameter “d” of the conformal tip


12


is preferably slightly less than the external diameter “D” of the receiver housing


42


. When slid over the receiver housing


42


, the elastic membrane


38


becomes slightly stretched and will grasp onto the exterior of the housing


42


. The respective annular ridges


34


help maintain the shape of the conformal tip, when isolated from the receiver housing


42


. Preferably, the receiver housing


42


is sufficiently smooth to allow the conformal tip


12


to easily slide over its outer surface. The conformal tip


12


is preferably configured so that, once engaged with the receiver housing


42


, it will not interfere with the operation of filter


30


or speaker


32


.




As seen in

FIG. 4

, the flexible portion


92


of the tubular body


82


of conduit


80


preferably includes a slightly tapered end


96


, which facilitates attachment and removal of the tubular body


82


and internal lumen


84


.





FIG. 5

shows a hearing device


10


engaged with a conformal tip


12


, as it would sit within an ear canal


60


. In a preferred embodiment, where the hearing device is a completely-in-the-canal (CIC) hearing device, the receiver module


16


and conformal tip


12


sit substantially within the inner bony portion


62


of the ear canal. In such a position, the receiver module


16


, and in particular, the speaker


32


, are in close proximity to the tympanic membrane (ear drum)


66


. The main module


14


is located within the cartilaginous region


64


of the canal


60


, but does not exert pressure on the wall of the ear canal since it is supported by the receiver module


16


.




In

FIG. 5

, the conformal tip


12


is shown as it conforms to the contours of the ear canal wall


68


. The overall external diameter of the conformal tip


12


is preferably slightly larger than the diameter of the ear canal


60


along the area where the receiver module is located, so that the elastic membrane


38


, is “squeezed” into and conforms to the shape of the ear canal wall


68


. In doing so, the conformal tip


12


exerts a slight outward pressure on the ear canal wall


68


. Since the membrane


38


is elastic, some of the displaced volume of the compliant material is forced over the edges of the receiver housing


42


. Only a slight pressure, sufficient to retain the hearing device


10


within the ear canal, is imparted on the ear canal wall


68


. Thus, discomfort to the user is greatly reduced, or altogether eliminated.




The conformal tip


12


of the present invention is not limited to use with a CIC hearing device. For example,

FIG. 6

depicts another type of in-the-canal hearing aid utilizing a preferred embodiment of the conformal tip.




Referring to

FIG. 6

, an elongate, single body in-the-canal (ITC) hearing device


110


employs a conformal tip


112


circumferentially attached around a distal end receiver module


116


. The hearing device


110


is configured to extend through the entire length of the ear canal, with a proximal end faceplate housing


118


exposed within the fleshy external portion of the ear canal. The faceplate housing


118


includes controls


122


and a microphone


124


. Located within the faceplate housing


118


are sound processing electronics


146


and a battery


136


.




The main length of the hearing device


110


is formed from a semi-rigid shell


128


having an internal lumen


150


. Within the lumen


150


is located a protective channel


152


for carrying data and electrical wires


154


from the electronics


146


to a receiver unit


144


located within the distal end receiver module


116


.




In a preferred embodiment, the semi-rigid shell


128


can be adjusted to fit the shape of a particular ear canal. Co-pending U.S. patent application Ser. No. 09/161,344 filed on Sep. 25, 1998, assigned to the assignee of the present application, and which is fully incorporated herein by reference for all that it teaches, discloses a deformable hearing device shell. In particular, a heat deformable polymeric material is used to form the structure of the hearing device shell. When heated, the polymeric material assumes a plastic state and can be formed to match the precise geometry of an ear canal. When cooled to at or below a normal body temperature, the material returns to its normal glassy state and becomes rigid, thereby retaining the shape of the ear canal.




The receiver module


116


, includes a rigid receiver housing


142


which encloses the receiver


144


and speaker


132


. The rigid receiver housing


142


is adapted to receive an annular filter housing


130


about its distal end, which includes a hydrophobic and oleophobic replaceable filter membrane


131


. Further details of such a filter housing are disclosed in the above-incorporated co-pending U.S. patent application Ser. No. 09/161,344.




In

FIG. 6

, the conformal tip


112


is shown engaged with the receiver housing


142


in a similar manner as the conformal tip


12


is engaged with the receiver housing


42


in CIC hearing device


10


depicted in

FIGS. 1-5

. The conformal tip


112


is shown as it would appear when inserted into an ear canal, wherein its shape is deformed along the contours of an ear canal.




The conformal tip


112


includes an elastic membrane


138


, which forms an internally isolated volume


156


. The volume


156


is filled with a compliant material


140


. Semi-rigid, annular fastening ridges


134


are disposed around the inner diameter of both ends of the elastic membrane


138


on both the proximal and distal ends of the receiver module


116


. The fastening ridges


134


are made of e.g., silicone, and help to maintain the conformal tip


112


in a “filled” state. The fastening ridges


134


also aid in securing the conformal tip


112


to the receiver housing


116


.




When inserted into the ear canal, the membrane


138


, filled with the compliant material


140


, conforms to the shape and contours of the bony inner ear canal wall, while also exerting a gentle pressure on the same portion of the ear canal wall. The hearing device


110


is thereby secured within the ear canal without causing appreciable pain or discomfort to the user. The hearing device


110


can utilize a single size receiver module


116


, while incorporating variously sized conformal tips


112


in order to fit the size of a user's ear canal. As with the previously described device


10


, the respective receiver module


116


and conformal tip


112


form a substantially tight acoustic seal when inserted into the inner portion of an ear canal.




A conduit


180


extends from a proximal opening


188


on the exterior surface of the faceplate


118


to a distal opening


190


on the distal end of the receiver module


116


. The conduit


180


comprises a tubular body portion


182


attached to the exterior surface of the shell


128


and a lumen portion


184


extending through the conformal tip


112


. The tubular body portion


182


forms an internal lumen


183


extending from the proximal opening


188


to a proximal opening


191


of the internal lumen portion


184


. The internal lumen portion


184


extends from its proximal opening


191


to the distal opening


190


. The respective lumens


183


and


184


are in communication with each other to thereby form a substantially uniform passage from the proximal opening


188


to the distal opening


190


.




The tube portion


182


can be separated from the lumen portion


184


, and includes a tapered distal end


196


to aid in inserting and removing the tube portion


182


from the lumen portion


184


. Since the ITC hearing device of

FIG. 6

is not seated deep within the ear canal like a CIC hearing device, it is not necessary to include a retrieval system. The faceplate sufficiently extends to enable a user to grasp its end and remove the hearing device. Since the entire length of the main module rigid housing


128


can be deformed, both the tubular body portion


182


and the wall


189


surrounding the internal lumen portion


184


are preferably made from a sufficiently flexible material to accommodate the deformation.




Notably, the conformal tip contemplate by the present invention is not limited to use with multi-module hearing devices. For example,

FIGS. 7 and 8

show a perspective view of a completely in-the-canal (CIC) hearing device


210


utilizing a preferred conformal tip


212


. The CIC hearing device


210


includes a single receiver module


214


, rather than multiple modules as previously described in conjunction with

FIGS. 1-5

.




The receiver module


214


preferably comprises a rigid shell


228


formed, e.g., from a plastic, thermoplastic or other polycarbonate material. The rigid shell (or housing)


228


provides a lightweight, durable, bio-compatible housing for internal components of the receiver module


214


, including a power source


236


, microphone


224


, receiver (not shown), speaker


232


, and sound processing electronics (not shown). Alternately, the receiver module


214


can be formed from a medical grade stainless steel or other bio-compatible and moisture resistant material. Notably, the housing


228


provides protection of the internal components from moisture, dirt, and oil from cerumen (ear wax).




The receiver module


214


further includes a removable faceplate


218


covering an open end


220


of the housing


228


. The faceplate


218


allows access to the components mounted inside of the receiver module


214


. Located on the exterior of the faceplate


218


are controls


222


and a microphone


224


. Briefly, the controls


222


provide the ability to adjust volume, sensitivity, or sound processing schemes. A compartment


226


is hinged to the receiver module


214


by a pin


216


and is also accessible from the exterior of the faceplate


218


. Located within the compartment


226


is a power source


236


preferably in the form of a standard size hearing device battery. The hinged compartment


226


swings outward (as indicated by arrow


227


) and allows easy replacement of the battery


236


. The distal end


231


of the receiver module


214


further includes a speaker


232


, which operates in conjunction with the electronics (not shown) housed within the receiver module


214


.




The conformal tip


212


in

FIG. 7

generally comprises an elastic membrane


238


and a compliant, non-compressible material


240


. The elastic membrane is generally formed into the shape of an elongate pipe defining a central passage


258


. The central passage


258


is shaped to easily and accurately fit over the correspondingly shaped portion


230


of the receiver module


214


. The central passage


258


is substantially rectangular in shape so as to snuggly engage with the rectangularly shaped portion


230


of the receiver module


214


. The walls of the conformal tip


212


defined by the elastic membrane


238


further define an isolated internal area


256


filled with the compliant material


240


. The pressure of the compliant material


240


within the area


256


maintains the elastic membrane


238


in a substantially “filled” or expanded state. The elastic membrane


238


is preferably nonporous and smooth to facilitate cleaning and minimize the chance of infection when worn for extended periods of time. The membrane


238


can be made of a number of suitable materials, including but not limited to elastic urethanes such as Tecoflex™ and Pellethane™. A number of commercially available elastic silicones can be used as well.




The conformal tip


212


also includes a portion


242


that extends from the circumference of the proximal end


250


of the conformal tip


212


. The portion


242


is preferably formed from the same elastic material


238


and provides a skirt that partially encloses the open end


220


of the receiver module


214


when inserted into the conformal tip


212


. The skirted portion


242


aides a user when guiding the receiver module


214


into the conformal tip


212


. The proximal surface


246


of the conformal tip


212


allows a user to consistently insert the receiver module


214


into the conformal tip


212


.




A conduit


280


serves as both a vent and a retrieval cord for the hearing device


210


, and additionally aides in minimizing acoustic feedback. The conduit


280


comprises a proximally extending tubular body portion


282


extending from the proximal surface


246


of the conformal tip


212


, and an internal distal lumen portion


284


extending through the conformal tip


212


. The tubular body portion


282


and the internal lumen portion


284


together form an internal lumen


283


extending from a proximal opening


288


of the tubular body portion


282


to a distal opening


290


, which is located near the distal end


231


of the receiver module


214


when the receiver module


214


is inserted into the conformal tip


212


. The lumen


283


defines a substantially uniform passage from the proximal opening


288


to the distal opening


290


.




In particular, when the hearing device


210


is inserted deeply into an ear canal, the lumen


283


allows air and sound waves to flow freely between a chamber (reference number


98


in

FIG. 5

) formed between the distal end


231


of the receiver module


214


and the tympanic membrane, and the ambient air. Due to the air tight seal formed between the conformal tip


212


and the ear canal wall, pressure builds up in the deep portion of the ear canal, near the tympanic membrane. The passage created by the conduit


280


prevents an increase in this pressure by acting as a vent between the deep portions of the ear canal and the ambient air.




In addition to providing a pressure vent for the hearing device


210


, the conduit


280


also allows a user, physician or audiologist to easily insert and remove both the receiver module


214


and the conformal tip


212


, from within the ear canal. In particular, the proximal end of the tubular body portion


282


extends proximally (i.e. towards the opening of the ear when the device is inserted in an ear canal) beyond the operative end


220


of the receiver module


214


. This proximally extending portion of the tubular body portion


282


is preferably long enough so that the wearer can grasp it securely between two fingers and remove (i.e. pull) the hearing device


210


from the ear canal. The proximal end of the tubular body portion


282


includes a circumferentially raised section


286


to further aid a user in grasping the conduit


280


.




In order to effectively remove both the conformal tip portion


212


and the receiver module portion


214


, the internal lumen portion


284


of the conduit


280


is firmly engaged to the conformal tip


212


. Preferably, the internal lumen portion is bonded to the elastic membrane


238


by a suitable adhesive. The resulting structural integrity of the conduit


280


eliminates the need to have a bully structure in the conformal tip


212


.




While the embodiment shown in

FIGS. 7 and 8

shows the conduit forming a portion of the conformal tip portion


212


, the conduit


280


can alternately be bonded to and form a part of the receiver module


214


. In this manner, the conformal tip portion would slide over both the receiver module


214


and the conduit


280


.





FIG. 8

shows the receiver module


214


while engaged within the conformal tip


212


and, particularly, how the proximal surface


246


limits the insertion distance of the receiver module


214


. The skirted extension


242


is also shown partially enclosing the receiver module


214


.




Although the invention has been described and illustrated in the above description and drawings, it is understood that this description is by example only and that numerous changes and modifications can be made by those skilled in the art without departing from the true spirit and scope of the invention. The invention, therefore, is not to be restricted, except by the following claims and their equivalents.



Claims
  • 1. A hearing device, comprising:a first module having an external surface; a second module removably attached to the first module; an elongate tubular body secured along the external surface of the first module and comprising a first lumen, the tubular body having a proximal opening in communication with the first lumen; and a second lumen extending through the second module, the second module having a distal end opening in communication with the second lumen, wherein the tubular body is removably attached to the second module such that the first and second lumens are in communication to thereby form a conduit extending from the proximal tubular body opening to the distal end opening of the second module.
  • 2. The hearing device of claim 1, wherein the first module houses a microphone, battery and sound processing electronics and wherein the second module houses an audio speaker.
  • 3. The hearing device of claim 1, wherein the tubular body further comprises a substantially rigid proximate section and a flexible distal section.
  • 4. The hearing device of claim 1, wherein conduit formed by the respective first and second lumens attenuates acoustic feedback when the device is positioned in an ear canal.
  • 5. The hearing device of claim 1, wherein the conduit formed by the respective first and second lumens provides a pressure equalization vent when the device is positioned within an ear canal.
  • 6. The hearing device of claim 1, wherein the second module comprisesa substantially rigid housing having a generally cylindrical surface, and a conformal tip portion surrounding the generally cylindrical surface, the second lumen extending through the conformal tip portion.
  • 7. The hearing device of claim 1, wherein the tubular body extends from the first module in a direction distal to the second module, such that the tubular body provides a mechanism to facilitate removal of the hearing device from an ear canal.
  • 8. The hearing device of claim 1, wherein the respective first module and tubular body are attached to the second module in a manner allowing the second module to rotate relative to the first module.
  • 9. An in-the-canal hearing device, comprising:a first module having an external surface and including a microphone; a second module including an audio speaker, the second module removably attached to the first module; an elongate tubular body secured along the external surface of the first module and removably attached to the second module, the tubular body having a proximal opening and a first lumen in communication with the proximal opening; and a second lumen extending through the second module, the second module having a distal end opening in communication with the second lumen, wherein the first and second lumens are in communication to thereby form a conduit extending from the proximal tubular body opening to the distal end opening of the second module, the conduit providing a pressure equalization vent when the device is positioned within an ear canal.
  • 10. The hearing device of claim 9, wherein the tubular body further comprises a substantially rigid proximate section and a flexible distal section.
  • 11. The hearing device of claim 9, wherein the conduit formed by the respective first and second lumens attenuates acoustic feedback when the device is positioned in an ear canal.
  • 12. The hearing device of claim 9, wherein the second module comprisesa substantially rigid housing having a generally cylindrical surface, and a conformal tip portion surrounding the generally cylindrical surface, the second lumen extending through the conformal tip portion.
  • 13. The hearing device of claim 9, wherein the tubular body extends from the first module in a direction distal to the second module, such that the tubular body provides a mechanism to facilitate removal of the hearing device from an ear canal.
  • 14. The hearing device of claim 9, wherein the respective first module and tubular body are attached to the second module in a manner allowing the second module to rotate relative to the first module.
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