This application claims priority on Finnish Application No. 20236306, filed Nov. 27, 2023, the disclosure of which is incorporated by reference herein.
Not applicable.
The invention relates to conical refiners for refining fibrous material and especially to a conical refining filling for a conical refiner for refining fibrous material.
Conical refiners used for refining fibrous material, i.e., pulp suspension or pulp being a mixture comprising at least water and virgin fibrous material and/or recycled fibrous material, comprise typically two conical refining elements that are arranged within each other opposite to each other such that there is a refining gap therebetween, and to turn relative to each other, i.e., one or both is/are rotating. The refining elements comprise refining surfaces provided with refining bars and refining grooves therebetween, the refining bars being intended to defiber and refine the fibrous material to be refined and the refining grooves being intended to convey the material to be refined forward along the refining surfaces.
Effective manufacturing of paper and paperboard gives rise to the tendency to increase volumes of the production lines. In view of the refining this often means an increase in the size and/or in the number of the refiners applied.
A problem with the prior art refining system of
One possible additional measure for the pressure control of the refining system may be a recirculation system, such as the recirculation line 4 of
An object of the present invention is to provide a novel conical refining filling for a conical refiner for refining fibrous material as well as a novel method for refining fibrous material.
The invention is based on the idea of arranging in the conical refiner at least one recirculation flow that is internal to the refiner for recirculating at least one flow of the fibrous material from a refiner chamber of the refiner back to a refining gap of the refiner.
An advantage of the invention is a reduced pressure increase in the refiner because the recirculation flow of the fibrous material from the refiner chamber back to the refining gap decreases a pressure build-up in the refiner, i.e., limits the pressure built from the refiner, thereby eliminating too high pressure at the outlet of the refiner. This reduced pressure build-up in a single refiner provides a possibility to arrange a higher number of refiners in series without exceeding a maximum allowable pressure in the refining system, i.e., allows to run several refiners without having too high pressures.
In the following the invention will be described in greater detail by means of preferred embodiments with reference to the accompanying drawings.
For the sake of clarity, the figures show some embodiments of the invention in a simplified manner. Like reference numerals identify like elements in the figures.
The refiner 10 of
The stator 50 comprises a conical refining filling 80. The conical stator refining filling 80, i.e., a conical stationary refining filling 80, is a solid one-piece element configured to form at least part of the stator 50 and intended to subject for its part the refining effect to the fibrous material to be refined.
The conical stator refining filling 80 according to the disclosed solution is discussed in more detail below, but generally the stator refining filling 80 has a longitudinal direction LD and a circumferential direction CD and, in the longitudinal direction LD, a first end 80a of smaller diameter and a second end 80b of larger diameter. The stator refining filling 80 has an inner circumference 80IC to be directed towards the rotor 60, and the inner circumference 80IC of the stator refining filling 80 comprises a refining surface 82 provided with refining bars 84 and refining grooves 86 therebetween. The refining bars 84 are intended to defiber and refine the fibrous material to be refined and the refining grooves 86 are intended to convey the material to be refined forward along the refining surface 82. Furthermore, the stator refining filling 80 has an outer circumference 80OC to be directed away from the rotor 60, i.e., towards the feed end frame 40. The stator refining filling 80 may for example be supported to the refiner chamber 30 and/or to the feed end frame 40.
The rotor 60 comprises a frame 62, that may also be called a hub 62, and a conical rotor refining filling 90, i.e., a conical rotatable refining filling 90, supported to the hub 62 of the rotor 60. The conical rotor refining filling 90 is also a solid one-piece element configured to form a part of the rotor 60 and intended to subject for its part the refining effect to the fibrous material to be refined.
The rotor refining filling 90 also has, resembling the structure of the stator refining filling 80, a longitudinal direction and a circumferential direction and, in the longitudinal direction, a first end 90a of smaller diameter and a second end 90b of larger diameter. The rotor refining filling 90 has an inner circumference 90IC to be directed towards the hub 62 of the rotor 60 and an outer circumference 90OC to be directed towards the stator 50. The outer circumference 90OC of the rotor refining filling 90 comprises a refining surface 92 provided with refining bars and refining grooves therebetween.
The rotor 60 is connected to a not-shown driving motor by the shaft 70 so that the rotor 60 can be rotated relative to the stator 50 to an intended rotation direction. The refiner 10 typically also comprises a not-shown loading device which can be used for moving the rotor 60 attached to the shaft 70 back and forth in the longitudinal direction of the rotor 60 to adjust a size of the refining gap 12 between the stator 50 and the rotor 60.
The fibrous material is fed into the refiner 10, i.e., into the refining gap 12 therein, through an inlet 14 in a manner shown schematically by arrow IF. The inlet 14 and the volume between the inlet 14 and the refining gap 12 forms a feed or a feed section of the refiner 10 for supplying the fibrous material to be refined into the refining gap 12. The fibrous material flows through the refining gap 12, as shown schematically by arrows F, and the refining effect is subjected to the fibrous material in the refining gap 12, when the rotor 60 rotates relative to the stator 50. The refined fibrous material flows out of the refiner 10 through an outlet 16 in a manner shown schematically by arrow OF. A general construction and an operation of conical refiners are generally known to a person skilled in the art and they are therefore not considered herein in more detail.
As shortly discussed in the section of the background of the invention above, during the operation of a conical refiner a pressure increase takes place in the refining system. This pressure increase is caused in part by each one or more refiner forming at least part of the refining system. In conical refiners one reason for the pressure increase is the geometry of the conical refiner, i.e., the increasing diameter of the stator and the rotor. When the diameters of the stator and the rotor increase from first ends thereof towards second ends, centrifugal force directed to the material to be refined in the refining gap increases towards the second ends of the stator and the rotor, causing pressure increase towards the second ends of the stator and the rotor. An amount of this pressure increase depends for example on the steepness of the conical geometry of the stator and the rotor. A second reason for the pressure increase is a rotational speed of the rotor, i.e., the higher the rotational speed of the rotor, the higher the pressure increase taking place in the refiner. A third reason for the pressure increase is a geometry of the refining surfaces in the stator and the rotor, i.e., a geometry of the refining bars and the refining grooves in the stator and the rotor. In typical refiner solutions the geometry of the refining bars and the refining grooves is designed such that the refining bars and the refining grooves promote the flow of the fibrous material to be refined towards the second ends of the stator and the rotor, i.e., in other words, the refining bars and the refining grooves are designed to pump the fibrous material to be refined towards the second ends of the stator and the rotor. This further increases a pressure increase towards the second ends of the stator and the rotor. At least these reasons cause the pressure increase from an inlet of the refiner towards an outlet of the refiner in the conical refiners. This pressure increase may be about 1 to 1.5 bars per each refiner in smaller refiners but with larger refiners, such as with refiners having a diameter of about 1 meter at the larger end of the stator/rotor, the pressure increase may be even up to 2 to 2.5 bars per each refiner. Because a maximum pressure typically allowed in the refining systems is about 6 to 7 bars, additional measures may be needed for the pressure control in refining systems especially with two or more refiners in series with each other.
In response to the introduction of the at least one open section, such as a hole 120, through the flange 110, the refiner 10 is arranged to form the at least one recirculation flow RF flowing from the refiner chamber 30 to the first end 12a of the refining gap 12, or in other words from the refiner chamber 30 to the feed of the refiner, for recirculating at least one recirculation flow RF of the fibrous material from the refiner chamber 30 back to the refining gap 12 along an outer circumference of the conical stator refining filling 80.
An effect of the disclosed solution is a reduced pressure increase in the refiner because the recirculation flow of the fibrous material from the refiner chamber back to the refining gap decreases a pressure build-up in the refiner, thereby eliminating too high pressure at the outlet of the refiner. This reduced pressure build-up in a single refiner provides a possibility to arrange a higher number of refiners in series without exceeding a maximum allowable pressure in the refining system.
The disclosed solution provides a self-balancing or self-regulating solution for the pressure control in the refiner and for the recirculation of the fibrous material such that the higher is the flow-pressure build-up in the refiner, the higher is the proportion of the recirculated flow of the fibrous material of the whole amount of the flow of the fibrous material to be refined in the refiner, which efficiently reduces the pressure build-up in the refiner. The size and number of the open sections, such as the size and number of the holes 120, can be varied to adjust a pressure build-up level in the refiner and the amount of recirculation flow of the fibrous material to be refined. According to an example of a conical refining filling 80 for the stator 50, the diameter of the larger end of the refining filling 80 may for example be 460 mm to 1 m, the outer diameter of the flange 110 may for example be 500 mm to 1100 mm and the diameter of the holes 120 may be for example up to 30 mm of whatever shape. The bigger the refiner the bigger the holes.
The disclosed solution eliminates the need for the additional piping for recirculating the fibrous material to be refined as well as the need for the flow control devices and instrumentation required for controlling the recirculation. This has a remarkable decreasing effect, even a decrease of several tens of thousands of euros, in the expenses of refining systems with two or more refiners in series.
The disclosed solution is also expected to provide a more heterogeneous refining because a portion of the fibrous material to be refined may recirculate even several times through one or more refiners in a series of at least two refiners. This may have a positive effect on some characteristics of the refined fibrous material, such as providing a higher tear index as generally expected with heterogeneous refining, but still not having any remarkable effect on some other characteristics of the refined fibrous material, such as a drainability or tensile index of the refined fibrous material. This provides a possibility to design different refining applications for various paper grades.
One effect is also a reduced energy consumption per each ton of the produced refined fibrous material because of avoiding recirculating the fibrous material through external piping system.
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According to an embodiment, the holes 120 are arranged at a root of the flange 110, i.e., as close to the root of the flange 110 as possible without jeopardizing the strength of the structure of the flange 110. This has the effect that the extension of the flange 110 in the direction perpendicular to the outer circumference 80OC of the refining filling 80 may be minimized. This has also the effect that the recirculation flow RF of the fibrous material can thereby be easily guided along the outer circumference 80OC of the refining filling 80 without causing excessive turbulence in the recirculation flow RF when it flows through the open sections in the flange 110, which could disturb an efficient flow of the recirculating fibrous material.
According to the embodiment shown in
According to an embodiment, the flange 110 may be a piece originally separate from the stator refining filling 80 but arranged at the outer circumference 80OC of the stator refining filling 80 for example by applying a shrink fit and/or welding between the flange 110 and the outer circumference 80OC of the stator refining filling 80.
According to an embodiment, the stator refining filling 80 with the flange 110 is a solid one-piece element, whereby the construction of the stator refining filling 80 with the flange 110 is uniform, which may be advantageous in view of the strength of the structure of the stator refining filling 80.
According to an embodiment, the stator refining filling 80 with the flange 110 is a casted solid one-piece element, whereby the stator refining filling 80 with the flange 110 and holes 120 or other open sections therein are easy to manufacture. The stator refining filling 80 may, however, be manufactured in another way, such as by 3D-printing, such that the stator refining filling is a solid one-piece element.
In the embodiments disclosed above, the flange 110 forms at the outer circumference of the stator refining filling 80 a kind of a projecting part that projects away from the outer circumference 80OC of the refining filling 80 and extends at least partly over the outer circumference 80OC of the refining filling 80 in at least partly circumferential direction CD of the refining filling 80, and which projecting part comprises a first side surface facing at least partly towards the first end 80a of the refining filling 80, a second side surface facing at least partly towards the second end 80b of the refining filling 80 and open sections, such as the holes 120, extending through the projecting part between the first side surface and the second side surface of the projecting part. Instead of a flange also other kind of projecting parts may be applied on the outer circumference of the stator refining filling 80 for providing the disclosed solution.
An embodiment of another conical stator refining filling 80 is shown schematically in
Each wing 115 has a finite length in the circumferential direction CD of the refining filling 80. Each wing 115 thus extends only partly over the outer circumference 80OC of the refining filling 80 in the circumferential direction CD of the refining filling 80 such that there are open sections, having a form of frees spaces 125, between the neighboring wings 115, which open sections extend past the wings 115 on the outer circumference 80OC of the refining filling 80. The recirculation flow RF flowing from the refiner chamber 30 to the feed of the refiner may thus flow through the free spaces 125 past the wings for recirculating at least one recirculation flow RF of the fibrous material from the refiner chamber 30 back to the refining gap 12 along an outer circumference of the conical stator refining filling 80.
According to an embodiment not shown in
According to the disclosed solution, the projecting part 110 may thus also be a flange that extends over the outer circumference 80OC of the conical refining filling 80, but comprises at least one recess or groove that provides at least one open section extending from an outer circumference of the flange towards the groove of the flange, and possibly even up to the outer circumference 80OC of the conical refining filling 80, such that at least one recirculation flow RF may flow past the flange.
Furthermore, in the solution disclosed above, the stator refining filling 80 have been provided with the disclosed projecting part(s) and the open sections therethrough or therebetween, but a similar type refining filling structure could also be applied in a rotor to provide at least one recirculation flow RF in the refiner 10. Therefore, the features of the stator refining filling 80 disclosed above may be applied, as applicable, in a refining filling 90 to be applied in a rotor.
It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20236306 | Nov 2023 | FI | national |