Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
In the following description of the illustrated embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration of embodiments. It is to be understood that other embodiments may be utilized as structural changes may be made without departing from the spirit and scope of the present disclosure.
An example coupling assembly 10 is shown and described with reference to
For example, as shown in
In addition, dispense unit 14 includes a vent port 79 that is configured to accept an adapter 49 that can be threaded therein. An opposite end of adapter 49 includes a barbed surface 47 for connection with a hose (not shown) that is, in turn, connected to a source of gas such as air.
In example embodiments, coupling assembly 10 provides a semi-closed system for dispensing and storing contents in a container. In the embodiment shown, coupling assembly 10 is not a closed system, in that dip tube 16 and container insert 12 do not have a shut-off valve. Coupling system 10 includes a shipping cap 13 that seals dip tube 16 and container insert 12 during shipping. Because there is no separate valve in dip tube 16 and container insert 12, the contents of the container to which container insert 12 is coupled can be exposed to a user outside of the container during the typically brief time when shipping cap 13 is removed and dispense unit 14 is not yet connected to container insert 12.
When in the connected state, the following three general configurations exist for managing the vapors and potential user contact with the container contents:
Coupling assembly 10 can include any of these venting options. In the examples described and shown herein, coupling assembly 10 includes the ported vent option.
Coupling assembly 10 can be suited for industrial pure grade (IPG) applications, although the use of certain materials can make coupling assembly 10 available for use with high purity grade (HPG) chemical systems as well. In example embodiments, coupling assembly 10 is also designed to be capable of being Department of Transportation (DOT) or United Nations (UN) Certified with a variety of different container sizes.
In example embodiments, it is desirable that the container is compatible with a plurality of chemicals and other container contents while minimizing the number of container insert configurations so as to minimize potential inventory while maximizing build lots. Two factors that influence this objective is the material selection for the container insert 12 and related seals (not shown), and the number of container interfaces. Both polyethylene and polypropylene can be used for the container insert material because of the very broad chemical compatibility and relatively low cost of these materials. Other materials for construction include high-density polyethylene (HDPE) or Teflon materials such as PTFE or PFA for applications related to high purity grade (HPG) chemical systems.
One consideration when choosing materials for container insert 12 is the DOT/UN Certification requirement that requires testing at 0° F., a temperature at which polypropylene materials often do not perform well. The materials may also be “Fluorinated,” which is a process that exposes the finished polyethylene part to a Fluorine gas resulting in a part that has typically better chemical resistance than standard polyethylene materials.
In example embodiments, container insert 12, dip tube 16, and associated sealing member positioned between container insert 12 and the container are designed so that the combined cost of these features is such that it is cost effective to dispose of these components, for example, when the container is disposed of or after a limited number of uses.
In example embodiments, container insert 12 is a disposable part that has a life of about, for example, five to ten cycles. Container insert 12 can be designed to be a relatively low cost product. Alternatively, in other embodiments, container insert 12 can be constructed in a way so that it has a greater life cycle.
Dip tube 16 can be made from materials different from those used by container insert 12 or dispense unit 14. For example, in industrial pure grade (IPG) applications, the dip tube can include a “rigid” polytube such as polypropylene, polyethylene, or a soft flexible TYGON type material. In example embodiments, dip tube 16 is about ⅜ to about ¾ inches in outer diameter. For high pure grade (HPG) applications, tubing can be made of a rigid type material such as FEP or PFA having dimensions of about ½ to about 1 inch in outer diameter with a wall thickness of about 0.06 to 0.07 inches.
In example embodiments, all of the components of coupling assembly 10 are made from a polymer material due to the relatively low cost and high resistance to wear and corrosion of these materials as compared to metals and other materials. This can include springs or other mechanisms that may be required in coupling assembly 10. In some embodiments, coated metal materials or metal materials can be used at locations that are not exposed to the container contents. Some example materials for use in the springs include Hastelloy C, 316SS, PPS, PEEK, and PTFE/FEP encapsulated 316SS.
In the examples shown, coupling assembly 10 can be used for container applications that involve a “pump sucking” of the container contents from the container, so that coupling assembly 10 can be exposed to a slight vacuum pressure (e.g., of about −5 psi maximum). Typically, drum pressure ratings are about 15 psig for plastic materials and 36 psig for metal materials. In example embodiments, coupling assembly 10 is designed for use within a temperature range of about −32° to 140° F.
Coupling assembly 10 can be configured with features that reduce fluid spillage upon disconnect of the container insert 12 and the dispense unit 14. In one embodiment, the fluid spillage at disconnect is minimized to levels less than 0.1 cc/disconnect range if possible.
Coupling assembly 10 can also configured to minimize the turbulence in the flow path through the coupling assembly. Agitation of the pump contents is minimized in order to avoid aeration of the pumped material and the generation of particles and degradation of flow performance. Coupling assembly 10 is also functional without the use of lubricant.
Referring now to
Dip tube engagement surface 30 include ribs, channels or features on an internal or external surface of container insert 12 at first end 24 for connection of dip tube 16. Valve engagement member 32 is positioned within a wall 33 forming a cavity 31 within passage 23 of container insert 12. Valve engagement member 32 includes a wall structure 40 with an end 42 and a slot 46 formed therein. Slot 46 can be useful for facilitating draining of any fluids collected around a wall structure 40, thereby preventing fluids from puddling within container insert 12 and reducing the chance for exposure by the user to the container contents.
Second end 26 includes a wall 63 forming an open cavity 64 and includes a plurality of threads 66 formed thereon, a container engagement member 70, and a sealing member 72.
Container engagement member 70 can have any number of different sizes and features for connecting to a particular container opening. For example, member 70 can be in the form of a bung, cap, or pail cover, such as, for example, a two inch buttress bung, S56X4 buttress bung, S70X6 buttress bung, a two inch NPS or BSP bung, a DIN 61, an S63 cap, or a flex spout or other removable pail cover. In the example shown, container engagement member 70 includes a bung style male threaded portion having a plurality of threads 71 sized to fit within a common threaded opening of a container.
Seal member 72 provides a sealing function between container insert 12 and the container.
Shipping cap 13 is used to seal the container when dispense unit 14 is not coupled to the container insert 12. Shipping cap 13 includes threads 19 formed on an outer surface thereof that are sized to engage internal threads 66 of second end 26 of container insert 12. Shipping cap 13 also includes a sealing member 17, such as an O-ring or similar structure, that is capable of forming a seal between an outer circumference surface of sealing member 17 and an inner surface of second end 26 of container insert 12.
Shipping cap 13 also includes an actuator seat 15 that is configured for engagement by an off-the-shelf tool such as, for example, a #4 Phillips or a ⅜″ flat standard screwdriver, or a standard square, hexagon, or torque type driving tool structure. Although it is possible to form actuator seat 15 with features that would require a specialized installation tool for installing and removing the container insert, or applying a specific amount of torque in doing so, the actuator seat 15 in the example shown is configured to provide a relatively reliable seal that can be established with a relatively low amount of torque using a relatively conventional tool available to most users. Thus, shipping cap 13 provides additional convenience for a user while minimizing the chances of damaging cap 13 or container insert 12 from the user over tightening shipping cap 13, which may more frequently occur when using specialized tools.
In example embodiments, a keying scheme is used to assist the user in determining which dispense unit should be connected to a container insert of a container. In one example, no keying is provided. In another example, visual keys are provided on the dispense unit and container insert. In another example, visual and/or mechanical keys are provided. Example keying schemes are described below.
In example embodiments, a key member 65 (see
Container insert 12 also includes a key 29 coupled to an exposed surface of insert 12 (see, e.g., port 27 in
Container insert 12 includes a vent passage 77 defined adjacent to second end 26. See
Referring now to
Coupling ring 80 includes a drum insert engagement surface 96 having a plurality of threads 97, and coupling ring 80 engages a seal 83 positioned between coupling ring 80 and coupling sleeve 82.
Drum engagement surface 96 and associated threads 97 are configured to engage the plurality of threads 71 of container engagement member 70. Actuator surface 98 (e.g., projections) is used by a user to rotate engagement surface 96 once threads 97 are in position for engagement with threads 71 of the container insert 12. A seal 131, such as an O-ring, is positioned adjacent on drum engagement surface 96 to form a seal between dispense unit 14 and wall 63 forming cavity 64 of container insert 12.
A vent passage 78 extends through dispense unit 14 to vent port 79. See
Coupling sleeve 82 includes first and second ends 100, 102, a sealing member 104, a key member 106, and a poppet sealing surface 114. Sealing member 104, such as an O-ring, is positioned at first end 102 and is configured to provide a fluid seal between first end 102 of the coupling sleeve 82 and the walls forming open cavity 28 of container insert 12.
Key member 106 can be integrally formed into coupling sleeve 82, or can be a separate member (as shown in
Poppet sealing surface 114 extends within an interior diameter of the coupling sleeve 82 and provides a fluid seal between valve assembly 88 and coupling sleeve 82. In some embodiments, poppet sealing surface 114 can be located at other positions along the length of coupling sleeve 82 depending on, for example, the size, shape, and position of various valve assembly members and the desired sealing surface defined by the valve assembly members.
Spring 84 is positioned within a bore 120 of adapter member 86 and provides a spring force against valve assembly 88, thereby maintaining a seal between valve assembly 88 and coupling sleeve 82 when dispense unit 14 is in a closed or rest state. Valve assembly 88 is shown in an open state in
Adapter member 86 includes an adapter portion 128 with a port 127 with threads 129, and a coupler sleeve connection member 130. Adapter portion 128 is sized to connect to a dispense line (not shown) via adapter 57 and connector 59. See
Valve assembly 88 includes poppet 132 with a passage 133, first and second ends 138, 140, and a sealing member 134 such as an O-ring. Poppet 132 is shaped to form a seal with poppet seat surface 114 of coupling sleeve 82. Poppet 132 can seal with coupling sleeve 82 at various positions on poppet 132 such as, for example, on a slanted surface or on a surface extending parallel to an axis of dispense unit 14. Sealing member 134 provides additional sealing function between valve assembly 88 and coupling sleeve 82.
First end 138 of poppet 132 extends axially from valve assembly 88 of poppet 132 to first end 102 of coupling sleeve 82. Second end 140 can include a plurality of openings adjacent to poppet 132 to promote flow of the container contents through valve assembly 88. First end 138 of valve poppet 132 is configured to contact valve engagement member 32 of container insert 12. In use, first end 138 of poppet 132 contacts valve engagement member 32 and moves poppet against the axial forces applied by spring 84 to open and close the valve assembly 88. In the open position, passage 133 is in fluid communication with bore 120 and port 127.
Referring now to
As dispense unit 14 is inserted into container insert 12, keys 108 of key member 106 of dispense unit 14 are inserted into key slots 67 of key member 65 of container insert 12. If keys 108 do not align with key slots 67, the coupling of dispense unit 14 with container insert 12 is prevented. Otherwise, if keys 108 do align with key slots 67, dispense unit 14 can be coupled to container insert 12.
As dispense unit 14 is inserted, threads 97 of drum insert engagement surface 96 of coupling ring 80 engage threads 66 of wall 63 within cavity 64 of container insert 12. Coupling ring 80 is rotated to thread dispense unit 14 onto container insert 12. Seal 131 of drum engagement surface 96 forms a seal between dispense unit 14 and wall 63 forming cavity 64 of container insert 12 as dispense unit 14 is threaded onto container insert 12.
In example embodiments, coupling ring 80 can rotate freely relative to the coupling sleeve 82, thereby making it possible for key features 67, 108 to remain in engagement with each other and continue to move axially relative to each other while the threads 97 rotate relative to the threads 66.
As dispense unit 14 is threaded onto container insert 12, dispense unit 14 moves axially such that first end 102 of coupling sleeve 82 is inserted into dispense unit 14 until seal 104 engages the wall forming cavity 31. As coupling sleeve 82 is inserted, second end 138 of poppet 132 contacts end 42 of wall structure 40 of engagement member 32. Wall structure 40 forces poppet 132 axially against spring 84 so that sealing member 134 is unseated from poppet seat surface 114 of coupling sleeve 82.
In the coupled state as shown in
In addition, a vent path 113 is formed by vent passage 77 of container insert 12 and vent passage 78 of dispense unit 14. In this manner, vent path 113 extends from within the container to which container insert 12 is coupled, through passages 77, 78, and to vent port 79 of dispense unit 14.
In example embodiments, when a vacuum pressure condition exists within the container when, for example, fluid is being extracted, vent path 113 allows airflow from outside the container, through port 79, passages 77, 78, and into the internal volume of the container. In one embodiment, a hose from an air compressor can be connected to port 79 to force air through vent path 113 to assist in the extraction of fluid from the container.
The sequence of connecting and valving functions for the coupling assembly 10 enables: 1.) proper keying of the container insert 12 and dispense unit 14 features, 2.) a positive connection between the container insert 12 and dispense units 14, and 3.) opening of the valve for dispensing of the contents of the container.
As described above, in alternative embodiments, coupling assembly 10 includes a “smart reader” system for identifying information related to the container and the container contents to which container insert 12 and dispense unit 14 are coupled. For example, container insert 12 can include a radio frequency identification tag, and dispense unit 14 can include a radio frequency identification reader. The reader can read information from the tag related to the container, such as the size and certification, and information related to the container insert such as, for example, certification ratings, number of uses, the contents of the container, the dates when the container was filled or emptied, and the length of time of connection between container insert 12 and dispense unit 14. This information can be communicated to a remote location. Additional details regarding such a system can be found in U.S. patent application Ser. No. 11/095,125 filed on Mar. 30, 2005. Additional details regarding radio frequency devices incorporated into connectors is found in U.S. Pat. No. 6,649,829 filed on May 21, 2002, the entirety of which is hereby incorporated by reference.
In the examples shown, it can be advantageous in some embodiments to use a separate key member 106 that is coupled to coupling sleeve 82 of dispense unit 14. A separate key member 106 can be produced for many different key configurations related to, for example, different container contents, industries, etc. Thus, the majority of dispense unit 14 components can be produced with a single design while only key member 106 is changed and separately coupled to coupling sleeve 82 for different keying configurations and applications. In other embodiments, the features of key member 106 can be integrally formed into the coupling sleeve 82, which option may be well suited for high production of a single key configuration.
In example embodiments herein, the unit 14 is described as a “dispense” unit. However, in alternative embodiments, the unit and container insert can be used to fill or otherwise insert material into the container, as opposed to dispensing material from the container.
The above specification provides a complete description of the manufacture and use of the disclosed embodiments. Since many alternative embodiments can be made without departing from the spirit and scope of the present disclosure, the invention resides in the claims hereinafter appended.
This application claims the benefit of U.S. Patent Provisional Application Ser. No. 60/807,024 filed on Jul. 11, 2006, the entirety of which is hereby incorporated by reference. This application is related to U.S. patent application Ser. No. 11/095,125 filed on Mar. 30, 2005, the entirety of which is hereby incorporated by reference.
Number | Date | Country | |
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60807024 | Jul 2006 | US |