The present invention relates to a connected optical fiber in which two optical fibers (glass fibers) are placed end to end with each other and mechanically connected, and to a method for assembling the same.
Methods for connecting optical fibers to each other by mechanical splicing include a method whereby optical fibers whose distal ends are cut perpendicular to the axes of the optical fibers are connected to each other via an index-matching material. In the connected optical fiber manufactured by this method, since there is a large amount of temperature-dependent fluctuation in the refractive index of the index-matching material, significant reflection of light occurs in high-temperature or low-temperature environments. In another method, optical fibers whose distal ends are cut at an angle are connected to each other via an index-matching material. In the connected optical fiber manufactured by this method, the effect of reflected light is reduced, but because the interval between the core portions of the two optical fibers increases, the incidence of connection loss increases, and the connection loss becomes unstable.
In order to overcome such connection loss and instability, Japanese Laid-open Patent Publication No. 2009-145381 (Patent Citation 1) describes a method for connecting two optical fibers whose distal ends are cut at an angle by placing the optical fibers end to end so that the inclination directions of the cut surfaces coincide. In this method, the inclination directions of the cut surfaces of the optical fibers must be exactly managed so as to coincide, and the optical fiber connection process requires an excessive amount of labor.
An object of the present invention is to provide a connected optical fiber that is stable and has minimal connection loss even in a high-temperature or low-temperature environment, without involving an excessive amount of labor in the optical fiber connection process, and to provide a method for assembling a connected optical fiber.
Means used to Solve the Above-Mentioned Problems
In order to achieve the abovementioned objects, a connected optical fiber is provided including a first optical fiber, a second optical fiber, and a mechanical splice, an end face of the first optical fiber and an end face of the second optical fiber being placed end to end and mechanically connected in the mechanical splice. In this connected optical fiber, at least one end face among end faces of the first optical fiber and the end face of the second optical fiber is formed having a convex curved surface shape in a direction angled with respect to a surface perpendicular to an axis of the optical fiber that has the end face.
In the connected optical fiber of the present invention, a configuration can be adopted in which the mechanical splice includes a base having a fiber groove, a pressing member, and a clamp for holding together the base and the pressing member, one end part including the end face of the first optical fiber and one end part including the end face of the second optical fiber being pressed against the base by the pressing member in a state of being positioned arranged in the fiber groove. At this time, the first optical fiber can be an embedded optical fiber in which the other end part thereof is retained in a ferrule fixed to the base.
In the connected optical fiber of the present invention, the length along the axis of the optical fiber from the distal end of the optical fiber that has the at least one end face to a rear end of the end face is preferably 40 μm or less. More preferably, the length along the axis of the optical fiber to the position at which the width of the end face is 40 μm from the distal end of the optical fiber that has the at least one end face is 30 μm or less. In the connected optical fiber of the present invention, at the at least one end face, the inclination angle of the end face with respect to a surface perpendicular to the axis of the optical fiber in a core portion of the optical fiber that has the end face is preferably 4 to 12 degrees.
As another aspect of the invention, there is provided an optical fiber connector including a mechanical splice having a base which has a fiber groove, a pressing member, and a clamp for holding together the base and the pressing member; a ferrule fixed to the base, and an embedded optical fiber. In the optical fiber connector, one end face of the embedded optical fiber is formed having a convex curved surface shape in a direction angled with respect to a surface perpendicular to an axis of the embedded optical fiber, one end side of the embedded optical fiber is positioned arranged in the fiber groove, and the other end side of the embedded optical fiber is retained in the ferrule.
As another aspect of the invention, there is provided a method for assembling a connected optical fiber, the method including placing end faces of two optical fibers end to end and mechanically connecting the optical fibers through use of a mechanical splice. This assembling method includes the steps of introducing the two optical fibers into the mechanical splice, the end face of at least one optical fiber among the two optical fibers having a convex curved surface shape in a direction angled with respect to a surface perpendicular to the axis of the optical fiber, placing end faces against each other, and fixing the two optical fibers in this state in the mechanical splice.
An embodiment of the connected optical fiber and assembling method thereof according to the present invention will be described in detail with reference to the drawings. In the drawings, the same or equivalent members are referenced using the same symbols, and no redundant descriptions thereof are given.
A ferrule 11 in which the embedded optical fiber 10 is retained is integrally fixed to a front end part of the base plate 7. A front end face of the ferrule 11 is polished at an angle. The embedded optical fiber 10 extends from the front end face of the ferrule 11 to the fiber groove 6 of the mechanical splice 2.
A plurality of (two in this case) wedge insertion holes 12 into which wedges 32a of a wedge member 32 (
A plurality of (two in this case) elongated through holes 13 through which the wedges 32a are passed to be inserted in the wedge insertion holes 12 is formed in the housing 3 (
In the optical fiber connector 1, during connection of the optical fiber 5 to the embedded optical fiber 10, the wedges 32a are first inserted into the wedge insertion holes 12 of the mechanical splice 2 via the elongated through hole 14a, the notch 14b, and the elongated through holes 13 of the housing 3 (
The coated optical fiber 5A is then inserted into the mechanical splice 2 from the rear side of the mechanical splice 2, and the end face of the optical fiber 5 is placed against the end face of the embedded optical fiber 10 (
In this state, the wedges 32a are withdrawn from the wedge insertion holes 12 of the mechanical splice 2 (
An end face 5a at the distal end of the optical fiber 5 facing the embedded optical fiber 10 is formed having a convex curved surface shape in a direction angled with respect to the surface perpendicular to the axis of the optical fiber 5. At this time, the end face 5a with respect to the surface perpendicular to the axis of the optical fiber 5 has inclination angles θ satisfying the relationship 02<01<03, where 01 is the inclination angle at point P1 of the core portion 30, 02 is the inclination angle at point P2 of the cladding portion 31 positioned on the distal-end side of the optical fiber 5, and 03 is the inclination angle at point P3 of the cladding portion 31 positioned on the proximal-end side of the optical fiber 5. The end face 5a has a peaked shape that gradually decreases in width in the opposite direction (toward the rear end) from the distal end of the optical fiber 5. Such a convex curved end face 5a can be formed by cutting the distal end part of the optical fiber 5 in non-linear fashion through use of an existing dedicated fiber cutter.
The embedded optical fiber 10 has the same structure and dimensions as the optical fiber 5. An end face 10a having the same shape as the end face 5a is provided at the end of the embedded optical fiber 10 that connects to the optical fiber 5 (
Since at least one end face of the two optical fibers is formed having a convex curved surface shape in an angled direction, even when the end faces of the two optical fibers are placed end to end at random, the distance between the core portions of each optical fiber is reduced relative to a case in which the end faces are formed flat in the same angled direction. Connection loss as such is therefore reduced. In the case that the space between the two optical fibers is filled with an index-matching material, since fluctuation of connection loss due to fluctuation in the refractive index of the index-matching material is suppressed in high-temperature or low-temperature environments, connection loss is stabilized. For the above reasons, since no problems arise from placing the end faces of the two optical fibers end to end at random, the inclination directions (orientations) of the end faces of the fibers need not be individually scrutinized. There is thereby no need to precisely manage the orientations of the end faces of the optical fibers, and the optical fibers can therefore be connected without excessive labor.
The inclination angle 01 at point P1 is preferably 4 to 12 degrees. Placing the inclination angle in this range makes it possible to adequately reduce the effect of reflected light. The distance between the core portions of the optical fibers is also prevented from being too great even when the end faces of the two optical fibers are placed end to end at random. Connection loss can therefore be further reduced, and it is possible to further suppress fluctuation of connection loss due to fluctuation in the refractive index of the index-matching material in high-temperature or low-temperature environments.
Furthermore, the length L1 in the axis direction of the optical fiber 5 from the distal end of the optical fiber 5 to the position (rearmost end of the end face) at which the width W of the end face 5a is zero (the minimum value) is preferably 40 μm or less. The length L2 in the axis direction of the optical fiber 5 from the distal end of the optical fiber 5 to the position at which the width W of the end face 5a is 40 μm is preferably 30 μm or less. By having such a shape, the distal end portion of the optical fiber is prevented from losing straightness, and axial misalignment or angle misalignment of the distal end portion of the optical fiber is suppressed. Connection loss can therefore be further reduced.
A method for connecting the optical fiber 5 to the embedded optical fiber 10 provided in the optical fiber connector 1 and assembling a connected optical fiber will next be described. Before assembling of the connected optical fiber, the optical fiber connector 1 includes the mechanical splice 2 which has the base 7 having the fiber groove, the pressing member 8, and the clamp 9 for holding the base 7 and the pressing member 8, the ferrule 11 fixed to the base 7, and the embedded optical fiber 10. In the optical fiber connector 1, one end face of the embedded optical fiber 10 is formed having a convex curved surface shape in a direction angled with respect to the surface perpendicular to the axis of the embedded optical fiber 10. The one end that includes the one end face of the embedded optical fiber 10 is positioned in the fiber groove in a state in which the wedges 32a are inserted in the wedge insertion holes 12. The other end of the embedded optical fiber 10 is retained (e.g., bonded) in the ferrule 11.
The holder base 16 has a top surface part that is curved so as to be convex upward. A fiber groove 18 for positioning the coated optical fiber 5A is formed in the top surface part. A substantially U-shaped rear fiber fixing cover 19 and a middle fiber fixing cover 22 for fixing the coated optical fiber 5A in the fiber groove 18 are attached to the holder base 16. The fiber fixing covers 19, 22 can be opened and closed via a shaft (not shown) provided to the holder base 16.
A fiber support part 25 is provided at a front end of the holder guide 17. A fiber groove 26 for positioning the coated optical fiber 5 is formed in the fiber support part 25. A front fiber pressing cover 27 for pressing the coated optical fiber 5A in the fiber groove 26 is integrally fixed to the fiber support part 25 so as to be able to open and close via a hinge.
During connection of the optical fiber 5 to the embedded optical fiber 10 provided in the optical fiber connector 1, the coated optical fiber 5A is first prepared in which the convex curved end face 5a is provided to the distal end part of the optical fiber 5. The coated optical fiber 5A is then placed in the fiber groove 18 of the holder base 16 and the fiber groove 26 of the holder guide 17. In this state, the rear fiber fixing cover 19, the middle fiber fixing cover 22, and the front fiber pressing cover 27 are closed and the coated optical fiber 5A is retained in the fiber holder 15.
The wedge member 32 and an assembly assistance jig 33 are also prepared. The wedges 32a of the wedge member 32 are inserted into the wedge insertion holes 12 of the mechanical splice 2 in the optical fiber connector 1 as described above, thereby creating a state in which the base plate 7 and pressing plate 8 of the mechanical splice 2 are opened. In this state, the optical fiber connector 1 is placed in a connector accommodating part 34 of the assembly assistance jig 33 so that the wedge member 32 is positioned at the top.
The fiber holder 15 in which the coated optical fiber 5A is retained is then disposed on the opposite side of the optical fiber connector 1 on the assembly assistance jig 33. The fiber holder 15 is then moved toward the optical fiber connector 1 on the assembly assistance jig 33. After the optical fiber 5 retained in the fiber holder 15 has been inserted into the optical fiber connector 1, the middle fiber fixing cover 22 is opened. In this state, the fiber holder 15 is further moved toward the optical fiber connector 1. The optical fiber 5 inserted in the mechanical splice 2 then impinges on the embedded optical fiber 10.
When the orientations of the end face 5a of the optical fiber 5 and the end face 10a of the embedded optical fiber 10 are matched, the problems described above do not occur when the optical fiber 5 and the embedded optical fiber 10 are placed end to end as shown in
It is therefore not necessary that the optical fiber 5 and the embedded optical fiber 10 are placed end to end so that the orientations of the end face 5a of the optical fiber 5 and the end face 10a of the embedded optical fiber 10 are perfectly matched (
At this time, by placing the inclination angle θ1 at point P1 of the end face 5a and the end face 10a of the core portion 30 in the range of 4 to 12 degrees, lower light reflection characteristics can be obtained, and the distance between the core portions 30 of the optical fiber 5 and the embedded optical fiber 10 can be reliably reduced.
By setting the length L1 defined in
When two coated optical fibers 5A are to be connected to each other using the optical fiber connector which has the mechanical splice 40, two fiber holders 15 are first prepared, and a coated optical fiber 5A is retained and fixed in each fiber holder 15. The two coated optical fibers 5A are then inserted into the mechanical splice 40 from both sides of the mechanical splice 40 in a state in which the base plate 7 and pressing plate 8 of the mechanical splice 40 are open, so that the end faces 5a of the optical fibers 5 impinge on each other. In this state, the wedge member 32 is removed from the mechanical splice 40 as described above, and the base plate 7 and pressing plate 8 of the mechanical splice 40 are closed. The optical fibers 5 are thereby fixed in the mechanical splice 40 in a state of optical connection with each other via the index-matching material S.
The present invention is not limited to the embodiment described above. For example, in the embodiment described above, the end faces of two optical fibers placed end to end are formed having a convex curved surface shape in a direction angled with respect to the surface perpendicular to the axis of each optical fiber, but a configuration can be adopted in which the end face of only one of the two optical fibers is formed having a convex curved surface shape in a direction angled with respect to the surface perpendicular to the axis of the optical fiber. The structure of the mechanical splice is also not particularly limited to the embodiment described above.
The optical fiber connector of the present invention can be used to connect fibers to subscribers in the optical interconnections of a building.
Patent Citation 1: Japanese Laid-open Patent Publication No. 2009-145381
Number | Date | Country | Kind |
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2009-221011 | Sep 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/060799 | 6/25/2010 | WO | 00 | 4/18/2012 |