This application is a national phase entry under 35 U.S.C. 371 of PCT International Application No. PCT/JP2019/015136 filed Apr. 5, 2019, the disclosure of this application is expressly incorporated herein by reference in its entirety.
The present invention relates to a connecting device for construction materials, a connecting structure therefor, and a connecting method therefor, and more particularly to a connecting device for construction materials, a connecting structure therefor, and a connecting method therefor that can be used to connect two construction materials arranged at a distance therebetween, for example, an apparatus-side construction material such as a door frame and a skeleton-side construction material such as a building.
Patent literature 1 below shows that a door frame serving as a doorway is arranged as an opening frame inside of an opening portion formed in a wall serving as a skeleton such as a building. In this example, the interior is opened/closed by a hinged door.
Patent Literature 1: Japanese Patent Laid-Open No. 2015-71863
A work for arranging an opening frame such as a door frame inside an opening portion formed in a wall includes a connecting work for connecting the opening frame and a skeleton-side construction material arranged on the wall side. This connecting work is a work for setting the opening frame in an immobile state with respect to the skeleton-side construction material. By this connecting work, with respect to the skeleton-side construction material, the opening frame must be set in the immobile state in a thickness direction perpendicular to a direction of the distance between the skeleton-side construction material and the opening frame.
The present invention has as its object to provide a connecting device for construction materials, a connecting structure therefor, and a connecting method therefor that can connect two construction materials arranged at a distance therebetween in the immobile state in the thickness direction perpendicular to the direction of the interval between the two construction materials, and at the same time can easily perform this connecting work.
A connecting device for construction materials according to the present invention is a connecting device for construction materials configured to connect two construction materials arranged at a distance therebetween, the connecting device comprising a connecting member including a locking portion capable of being locked with a locking target member arranged at one construction material of the two construction materials along a thickness direction perpendicular to a direction of the distance and a coupling portion configured to be moved in the thickness direction and coupled to the other construction material of the two construction materials by a coupling fitting, the locking portion and the coupling portion arranged at an end on a side of the one construction material and an end on a side of the other construction material, respectively, wherein in a state in which the coupling portion is not coupled to the other construction material, the locking portion is movable in the thickness direction with respect to the locking target member, and as the coupling portion is moved in the thickness direction and coupled to the other construction material by the coupling fitting, the locking portion is moved in a direction having a component of the thickness direction with respect the locking target member and is locked with the locking target member, thereby the connecting member connects the two construction materials.
According to this connecting device, when the coupling portion is coupled to the other construction material of the two construction materials by the coupling fitting, the locking portion is moved in the direction having the component of the thickness direction with respect to the locking target member arranged on one construction material. This locking portion is locked with the locking target member, thereby connecting the two construction materials by the connecting device. For this reason, the two construction materials arranged at a distance therebetween can be connected in the immobile state in the thickness direction perpendicular to the direction of the interval. In addition, this connecting work can be naturally performed by coupling the coupling portion arranged at the connecting member of the connecting device to the other construction material by the coupling fitting. Furthermore, the connecting work can be performed without using fire for welding. Therefore, the connecting work can be easily performed.
In an embodiment of the connecting device according to the present invention, when the coupling portion is moved in the thickness direction by the coupling fitting, the locking portion may be arranged to be moved diagonally with respect to the locking target member and locked with the locking target member at an angle. Alternatively, when the coupling portion is moved in the thickness direction by the coupling fitting, the locking portion may be arranged to be obliquely moved with respect to the locking target member and locked with the locking target member with an angle.
In the latter case, when the locking portion is locked with the locking target member, the locking portion forms an angle with respect to the locking target member. The locking portion can be further reliably locked with the locking target member.
A direction in which the locking portion is moved with respect to the locking target member and a direction in which the coupling portion is moved with respect to the other construction material by the coupling fitting may be the same direction as the thickness direction or different directions in the thickness direction.
In addition, in one embodiment of the connecting device according to the present invention, the connecting member in the thickness direction may include one connecting member or a plurality of connecting members.
Furthermore, if the number of the connecting members in the thickness direction is two, a bridge portion bridged between the two connecting members may further be included.
As described above, if the number of the connecting members in the thickness direction of the connecting member is two, and the bridge portion bridged between the two connecting members is further included, the bridge portion may be set in a form of a plate, and a notched portion may be formed in the bridge portion in the direction of the interval of the two construction materials.
When the coupling portions of the two connecting members are moved in opposite directions of the thickness direction by the coupling fitting and are coupled to the other construction material, the locking portions of the two connecting members are moved in the opposite directions of the thickness direction with respect the locking target member by the action of the notched portion. The locking portions are moved by the coupling fitting in the connecting members in the direction opposite to the direction for moving the coupling portions with respect to the other construction material. As a result, the locking portions are locked with the locking target members, so that the two construction materials can be connected by the connecting device.
Note that one notched portion notched from one of the two ends in the bridge portion on the two construction material sides may be used. Alternatively, the number of notched portions may be two. These two notched portions are notched from the two ends of the bridge portion on the two construction material sides. A connecting portion for connecting the two connecting members in the bridge portion may be formed between these two notched portions.
In the latter case, when the coupling portions of the connecting members are moved in opposite directions of the thickness direction by the coupling fitting and are coupled to the other construction material, the locking portions can further reliably perform movement in the opposite directions of the thickness direction with respect the locking target members by the action of the two notched portions, that is, the movement in the direction opposite to the direction for moving the coupling portions to the other construction material by the coupling fitting. For this reason, these locking portions can further reliably be locked with the locking target portions. This makes it possible to connect the two construction materials by the connecting device.
In the connecting device described above according to the present invention, the locking target member arranged on one construction material may be, for example, an elongated member having a length in the thickness direction. As described above, if the locking target member is an elongated member, the locking portion arranged at the end portion of the connecting device on the side of one construction material may be set as an insertion portion for receiving the elongated member.
In addition, if the locking target member arranged on one construction material is set as the elongated member having the length in the thickness direction and the locking portion arranged at the end portion of the connecting device on the side of one construction material is set as the insertion portion for receiving the elongated member, the uneven portions for locking the inner circumferential corner portion of the insertion portion are preferably formed on the surface of the elongated member.
According to this, since the inner circumferential corner portion of the insertion portion serving as the locking portion can further reliably be locked with the elongated member by the uneven portions formed on the surface of the elongated member, the two construction materials arranged at a distance therebetween can further reliably be connected in the immobile state in the thickness direction perpendicular to the direction of the interval by the connecting device of the present invention.
When the locking target member is set as the elongated member and the uneven portions are formed on the surface of this elongated member, the locking target member may be implemented by a bolt shaft having the surface threaded with a male screw or a pin having a knurled surface. In addition, when the locking portion formed in the connecting member is set as the insertion portion for receiving the elongated member, this can be implemented by setting the locking portion as a hole, a notched portion, or the like.
In addition, the locking target member maybe in a form of a plate. At this time, the locking portion may have, for example, a groove shape if the locking portion can be moved and locked in the thickness direction with respect the plate-like locking target member. In addition, by reducing the hardness of the locking target member as compared with the connecting device, the locking portion of the connecting device can further reliably be locked with the locking target member.
A connecting structure for construction materials according to the present invention is a connecting structure for construction materials configured to connect two construction materials arranged at a distance therebetween by a connecting device arranged between the construction materials, wherein the connecting device comprises a connecting member including a locking portion capable of being locked with a locking target member arranged at one construction material of the two construction materials along a thickness direction perpendicular to a direction of the distance and a coupling portion configured to be moved in the thickness direction and coupled to the other construction material of the two construction materials by a coupling fitting, the locking portion and the coupling portion arranged at an end on a side of the one construction material and an end on a side of the other construction material, respectively, wherein in a state in which the coupling portion is not coupled to the other construction material, the locking portion is movable in the thickness direction with respect to the locking target member, and as the coupling portion is moved in the thickness direction and coupled to the other construction material by the coupling fitting, the locking portion is moved in a direction having a component of the thickness direction with respect the locking target member and is locked with the locking target member, thereby the connecting member connects the two construction materials.
According to this connecting structure, when the coupling portion is coupled to the other construction material of the two construction materials by the coupling fitting, the locking portion is moved in the direction having the component of the thickness direction with respect to the locking target member arranged on one construction material. This locking portion is locked with the locking target member, thereby connecting the two construction materials by the connecting device. For this reason, the two construction materials arranged at a distance therebetween can be connected in the immobile state in the thickness direction perpendicular to the direction of the interval. In addition, this connecting work can be naturally performed by coupling the coupling portion arranged at the connecting member of the connecting device to the other construction material by the coupling fitting. Furthermore, the connecting work can be performed without using fire for welding. Therefore, the connecting work can be easily performed.
According to one embodiment of the connecting structure of the present invention, a plurality of the connecting devices are arranged in the direction perpendicular to the direction of the distance and the thickness direction of the two construction materials, and, when each connecting the two construction materials, the plurality of the connecting devices preferably include a connecting device a direction of inclination of which with respect to the direction of the distance is opposite to that of another one of the connecting devices.
By the plurality of connecting devices whose inclination directions are opposite with respect to the direction of the interval of the two construction materials, the two construction materials can be connected in the immobile state in the direction perpendicular to the direction of the interval of the two construction materials and the thickness direction.
A connecting method for construction materials according to the present invention is a connecting method for construction materials that connects by a connecting device two construction materials arranged at a distance therebetween, the method including a work for arranging the connecting device including a connecting member including a locking portion capable of being locked with a locking target member arranged at one construction material of the two construction materials along a thickness direction perpendicular to a direction of the distance and a coupling portion configured to be moved in the thickness direction and coupled to the other construction material of the two construction materials by a coupling fitting, the locking portion and the coupling portion arranged at an end on a side of the one construction material and an end on a side of the other construction material, respectively, and a work for, by causing thee coupling fitting to move the coupling portion of the connecting member in the thickness direction with respect to the other construction material to couple the coupling portion to the other construction material, moving the locking portion of the connecting member in a direction having a component of the thickness direction with respect to the locking target member to lock with the locking target member and connecting the two construction members by the connecting device.
According to this connecting method, when the coupling portion is coupled to the other construction material of the two construction materials by the coupling fitting, the locking portion is moved in the direction having the component of the thickness direction with respect to the locking target member arranged on one construction material. This locking portion is locked with the locking target member, thereby connecting the two construction materials by the connecting device. For this reason, the two construction materials arranged at a distance therebetween can be connected in the immobile state in the thickness direction perpendicular to the direction of the interval. In addition, this connecting work can be naturally performed by coupling the coupling portion arranged at the connecting member of the connecting device to the other construction material by the coupling fitting. Furthermore, the connecting work can be performed without using fire for welding. Therefore, the connecting work can be easily performed.
According to this connecting method, to perform the work for arranging the connecting device between the two construction materials, the connecting device including the locking portion is preferably attached in advance to one construction material by arranging the locking portion to be movable in the thickness direction with respect to the locking target member.
According to the above operation, the work for arranging the locking portion to be movable in the thickness direction with respect to the locking target member arranged in one construction material after the connecting device is arranged between the two construction materials can be omitted in a narrow space between the two construction materials. For this reason, this work can be performed in the factory or the like where a large work space can be ensured. From this point of view, the connecting work can be easily performed.
Two construction materials to be connected by the connecting device for construction materials, the connecting structure therefor, and the connecting method therefor according to the present invention explained above can be arbitrary construction materials. One example of these construction materials includes a skeleton-side construction material such as a wall, and an opening frame arranged to oppose this construction material in the right-and-left direction. This opening frame can be any of a door frame for a hinged door apparatus, an opening frame for a sliding door apparatus, and an opening frame for a passing opening to be formed in a wall. In addition, the connecting device for construction materials, the connecting structure therefor, and the connecting method therefor according to the present invention can also be used to connect two construction materials such as pillars including a middle pillar of a building, beams, crossbars, and face plates, that is, the present invention is applicable to arbitrary construction materials.
The connecting device for construction materials, the connecting structure therefor, and the connecting method therefor according to the present invention are applicable to construction materials to be newly formed in a structure such as a building, and are also applicable to construction materials to be repaired.
According to the present invention, the two construction materials arranged at a distance therebetween can be connected in the immobile state in the thickness direction perpendicular to the direction of the interval. In addition, this connecting work can be easily performed.
The mode for carrying out the invention will be described with reference to the accompanying drawings.
Note that the door frame 2 may be a three-sided frame in which the lower frame member 2D is absent.
Before the work for arranging the door frame 2 inside the opening portion 4A of the wall 4, reinforcing members 7 shown in
In the above description, the core member 5, the reinforcing member 7, and the base member 8 serve as the members on the side of the wall 4 serving as the construction skeleton. For this reason, the core member 5, the reinforcing member 7, and the base member 8 are skeleton-side construction materials. To the contrary, the hinged door 1 and the door frame 2 are members arranged on the side of the hinged door apparatus arranged on the wall 4. For this reason, the hinged door 1 and the door frame 2 serve as hinged door apparatus-side construction materials.
As can be obvious from
Note that the lengthwise direction of the pin-shaped locking target member 21 is the thickness direction of the door frame 2 and the wall 4 perpendicular to the right-and-left direction serving as the direction of the interval between the door frame 2, the base member 8, and the reinforcing member 7.
Note that since the diameter of each hole 24 as a round hole is larger than the diameter of the pin-shaped locking target member 21, the locking target member 21 can be inserted in a loosely fitted state in the hole 24.
Two notched portions 26 and 27 notched along the direction of the interval between the door frame 2 and the reinforcing member 7 are formed in the plate-like bridge portion 23. The two notched portions 26 and 27 are formed in the central portion of the bridge portion 23 in the thickness direction of the door frame 2. The notched portion 26 of the notched portions 26 and 27 is notched from an end portion 23A of the bridge portion 23 on the door frame 2 side to the reinforcing member 7 side. The notched portion 27 is notched from an end portion 23B of the bridge portion 23 on the reinforcing member 7 side to the door frame 2 side. A connecting portion 28 in the bridge portion 23 is formed between the notched portions 26 and 27. For this reason, the two connecting members 22 formed in the thickness direction of the door frame 2 are connected by the connecting portion 28 formed in the bridge portion 23.
In the connecting device 20 according to this embodiment, as shown in
In the connecting device 20 having the above structure according to this embodiment, as shown in
In addition, the pin-shaped locking target member 21 shown in
As described above, a work for attaching the connecting devices 20A to 20J to the side frame members 2A and 2B and the upper frame member 2C of the door frame 2 shown in
The connecting devices 20A to 20J attached to the door frame 2, as described above, are transported together with the door frame 2 to a construction site such as a building to be constructed where the hinged door apparatus is constructed and arranged. As shown in
Next, the worker pivots the locking target member 21 of each of the connecting devices 20A to 20J to insert the base member 8 attached to the reinforcing member 7 between the end portions 22B of the two connecting members 22 on the reinforcing member 7 side which are arranged in each of the connecting devices 20A to 20J. When the base member 8 is inserted between the end portions 22B of the connecting members 22, the tips of the two drill screws 30 shown in
According to this embodiment, in the above work, the holes 24 formed in the end portions 22A of the two connecting members 22 on the door frame 2 side which are arranged in each of the connecting devices 20A to 20J serve as the insertion portions for receiving the locking target member 21. The holes 25 formed in the end portions 22B of the two connecting members 22 on the reinforcing member 7 side, which are arranged in each of the connecting devices 20A to 20J serve as the coupling portions to be coupled to the base member 8 by the drill screws 30. The drill screw 30 serves as a coupling fitting for coupling this coupling portion to the base member 8 serving as a skeleton-side construction material.
The end portions 22B of the two connecting members 22 on the reinforcing member 7 side, which are arranged in each of the connecting devices 20A to 20J extend from the bridge portion 23 and are enlarged outward in the thickness direction of the door frame 2, as shown in
When the end portions 22B of the two connecting members 22 on the reinforcing member 7 side are moved inward in the thickness direction of the door frame 2 and the wall 4 until the end portions 22B are brought into contact with the base member 8, as can be obvious from the explanation of
For this reason, each hole 24 serves as the insertion portion for receiving the locking target member 21 and at the same time the locking portion of this embodiment arranged in each of the connecting devices 20A to 20J to lock the locking target member 21. After the inner circumferential corner portions 24A and 24B of the holes 24 are locked with the uneven portions 21A on the surface of the locking target member 21, each of the connecting devices 20A to 20J cannot be moved along the locking target member 21 by the locking action of the locking portion for the locking target member 21. For this reason, the door frame 2, the reinforcing member 7, and the base member 8 spaced apart from each other are connected in the direction perpendicular to the direction of the interval between the door frame 2, the reinforcing member 7, and the base member 8 by each of the connecting devices 20A to 20J, that is, connected in the immobile state in the thickness direction of the door frame 2 and the wall 4.
According to this embodiment, after the end portions 22B of the connecting members 22 of each of the connecting devices 20A to 20J on the two reinforcing member 7 side are moved inward in the thickness direction of the door frame 2 and the wall 4 by the drill screws 30, and the end portions 22B are coupled to the base member 8, the two end portions 22A of the connecting members 22 of each of the connecting devices 20A to 20J on the door frame 2 side are naturally moved outward in the thickness direction of the door frame 2 and the wall 4, that is, moved in the direction having the component in the lengthwise direction of the locking target member 21. The inner circumferential corner portions 24A and 24B of the holes 24 formed in the end portions 22A are locked with the locking target member 21. Accordingly, since the door frame 2, the reinforcing member 7, and the base member 8 are connected to each other by each of the connecting devices 20A to 20J, this connecting work can be easily performed without using fire for welding.
In this embodiment, as shown in
Note that each of the connecting devices 20A, 20B, 20G, and 20H is used to face the bridge portion 23 downward. Each of the connecting devices 20C, 20D, 201, and 20J is used to face the bridge portion 23 upward, as shown in
In addition, as shown in
The coupling fittings for coupling the end portions 22B of the two connecting members 22 of each of the connecting devices 20A to 20J on the reinforcing member 7 side to the base member 8 are the drill screws 30, as described above. Since the drill screws 30 can form the female screw holes for receiving the drill screws 30 in the base member 8 by the drill screws 30 themselves, after each of the connecting devices 20A to 20J is pivoted to an arbitrary angle about the locking target member 21, the end portions 22B can be coupled to the base member 8 by the drill screws 30. By the pivot angle about the locking target member 21 of each of the connecting devices 20A to 20D and the connecting devices 20G to 20J among the connecting devices 20A to 20J, the position where the door frame 2 is arranged can be adjusted in the right-and-left direction. In addition, by the pivot angle of each of the connecting devices 20E and 20F about the locking target member 21, the position where the door frame 2 is arranged can be adjusted vertically.
In addition, since the positioning members 10 capable of positing the arrangement position of the base member 8 in the thickness direction of the door frame 2 in the reinforcing member 7 are attached to the base member 8 described above, the arrangement position of the door frame 2 can be located at the predetermined position in the thickness direction of the door frame 2.
According to this embodiment, the connecting devices 20 arranged such that the inclination directions are opposite to each other in the direction of the interval between the door frame 2, the reinforcing member 7, and the base members 8 are managed as a pair of connecting devices 20, thereby easily handling the connecting devices. Therefore, the management and handling of the connecting devices 20 in the factory or the construction installation site of the hinged door can be facilitated.
In the embodiments described above, the base member 8 has a length shorter than that of the reinforcing member 7. However, the base member may be a long continuous member the length of which is equal to the reinforcing member 7. In addition, the positioning member 10 may be omitted.
For example, the present invention can be used to connect the opening frame to the skeleton-side construction material, for example, when the opening frame such as a door frame serving as an apparatus-side construction material such as a hinged door apparatus or a sliding door apparatus is arranged in the skeleton.
1 . . . hinged door, 2 . . . door frame as construction material on side of hinged door apparatus, 2A, 2B . . . side frame member of door frame, 2C . . . upper frame member of door frame, 4 . . . wall serving as skeleton, 7 . . . reinforcing member as skeleton-side construction material, 8 . . . base member serving as skeleton-side construction material, 20 . . . connecting device, 20A-20J . . . connecting device, 21 . . . locking target member, 21A . . . uneven portion, 22 . . . connecting member, 23 . . . bridge portion, 24 . . . hole serving as locking portion and also serving as insertion portion, 24A, 24B . . . inner circumferential corner portion, 25 . . . hole serving as coupling portion, 26, 27 . . . notched portion, 30 . . . drill screw serving as coupling fitting.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/015136 | 4/5/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/202550 | 10/8/2020 | WO | A |
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Number | Date | Country | |
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20220205310 A1 | Jun 2022 | US |