Connecting device for high-voltage cable

Information

  • Patent Grant
  • 6335489
  • Patent Number
    6,335,489
  • Date Filed
    Friday, January 28, 2000
    25 years ago
  • Date Issued
    Tuesday, January 1, 2002
    23 years ago
Abstract
To improve noise suppression, there is provided a metallic connecting device for connecting a high-voltage electrical cable to a transformer. To further enhance the above effect, a coiled-type high-voltage noise-suppressing cable is used as the high-voltage electrical cable. The connecting device includes a crimping connector portion where the coiled-type high-voltage noise-suppressing cable is press-fitted, and a solder connector portion where a connector portion of transformer is fixed by soldering. The crimping connector portion may include a first barrel portion, a second barrel portion and a detent which is formed by notching and raising part of the base wall of the crimping connector portion. The solder connector portion is in the form of a cup, and the base center of the solder connector portion includes a through hole having a diameter slightly greater than that of the connector of transformer.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a connecting device used for connecting a high-voltage cable to a connector portion provided in a transformer. The transformer generates a high electrical voltage. The high electrical voltage thus produced is applied to electrical apparatuses, such as office or home appliances for different purposes. The connecting device according to the invention is used for sending the high electrical voltage to the electrical apparatuses. Further, the invention concerns methods of connecting such a high-voltage cable to a transformer.




2. Description of Background Information





FIG. 1

shows a known connecting technique, according to which a high-voltage cable used for sending a high electrical voltage is connected to a connector portion


3


of a transformer


1


in such electrical apparatuses. With this technique, once a connector portion


3


of the transformer


1


is connected to a high-voltage cable


5


for sending a high electrical voltage, there is no need to detach them. Accordingly, the high-voltage cable


5


is stripped off of its coating, thereby yielding a conductive portion


5




a,


and the conductive portion


5




a


is soldered to the connector portion


3


of transformer


1


.




The transformer


1


comprises a vertically-extending housing


7


. The housing


7


contains a primary coil and a secondary coil which generate high electrical voltages as a function of the inputted variable current. The housing


7


may also contain various electronic parts such as condensers, diodes or impedance elements, connected to each coil. The housing


7


is provided with a hollow portion


7




a


and a base from which a connector portion


3


of the transformer


1


extends into the hollow portion


7




a.


The end portion of the secondary coil of transformer


1


may thus be connected to an electronic component. The latter includes an end section which may form a rod-shaped terminal portion. Accordingly, the connector portion


3


of transformer


1


may be comprised of the terminal portion of an impedance element, e.g. a capacitor in the housing


7


. However, the connector portion


3


of transformer


1


may also be comprised of a lead wire extending from the electronic component.




The high-voltage cable


5


usually has a conductive portion


5




a


consisting of a plurality of copper wires, and a resin coating. When the high-voltage cable


5


is connected to a connector portion


3


of transformer


1


, an epoxy resin or the like is filled into the hollow portion


7




a,


so that the connected portion between the high-voltage cable and the connector portion


3


of the transformer


1


is sealed with the resin. Thereafter, a rubber grommet


9


is fitted onto part of the circular peripheral zone of the high-voltage cable


5


. The hollow portion


7




a


of housing


7


includes a rectangular side chamber, whose outermost face has a notch


7




b


vertically atop thereof. After the high-voltage cable


5


has been mounted into the housing


7


, the space formed between the notch


7




b


and the high-voltage cable


5


is closed by the rubber grommet


9


, such that the sealing resin is prevented from overflowing.




When the transformer


1


generates a high electrical voltage, it also generates noise through the high-voltage cable


5


, and hence a countermeasure for reducing noise becomes necessary. To this end, either a magnetic core is set around the cylindrical outer surface of the high-voltage cable


5


, or an impedance element is inserted in the conductive part of the high-voltage cable


5


so as to curb the noise current flowing in the high-voltage cable


5


. However, these methods yield only a limited effect, and there is a need for a more efficient noise-suppressing technique.




To further improve noise-suppressing efficiency, a coiled-type, high-voltage noise-suppressing cable may be used, instead of the high-voltage cable


5


. The coiled-type, high-voltage noise-suppressing cable comprises at least a core element of magnetic material, a coiled portion at least including a conductive wire for passing a high electrical voltage. The coil is helically wound around the core element, and a coating entirely covers the core element and coiled portion. Such a structure is designed to suppress noise efficiently.




The conductive wires commonly used in a coiled-type cable for preventing high-voltage noise include wires such as nickel-chromium wires. However, such conductive wires are ill suited for soldering. Accordingly, when using the above technique, the high-voltage cable


5


cannot be soldered directly to the connector portion


3


of the transformer


1


.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a connecting device with improved noise-suppressing capacity using a coiled-type cable for preventing high-voltage noise and which can easily connect the coiled-type, high-voltage noise-suppressing cable to a transformer, as well as to provide a method of connecting the coiled-type, high-voltage noise-suppressing cable to the transformer.




To this end, according to one aspect of the present invention, there is provided a metallic connecting device for connecting a high-voltage electrical cable to a transformer having a connector portion from which a high electrical voltage is outputted. The high-voltage electrical cable includes a coiled-type high-voltage noise-suppressing cable including at least a coiled core element containing a magnetic material and at least a conductive wire through which the high electrical voltage is passed, the conductive wire being wound around the magnetic material, and a coating covering the coiled core element.




The connecting device includes a crimping connector portion adapted for press-fitting the coiled-type high-voltage noise-suppressing cable, and a solder connector portion formed in extension of the crimping connector portion and adapted for connecting to the connector portion of the transformer by soldering.




In another aspect of the present invention, the transformer is provided with an electronic part including a rod-shaped terminal portion. The connector portion of the transformer may include the rod-shaped terminal portion, while the solder connector portion of the connecting device may be substantially in the form of a cup having a base with a through hole. The rod-shaped terminal portion is then passed through the through hole, and connected and fixed to the solder connector portion by soldering.




Alternatively, the solder connector portion of the metallic connecting device may include a substantially flat plate which is put into contact with the rod-shaped terminal portion along the length direction thereof. The rod-shaped terminal portion is then connected and fixed to the solder connector portion by soldering.




In a further alternative, the solder connector portion of the connecting device may include a pair of lips extending substantially in parallel, between which the rod-shaped terminal portion is inserted. The rod-shaped terminal portion is then connected and fixed to the solder connector portion by soldering.




When using the metallic connecting device of the invention, the coiled-type high-voltage noise-suppressing cable typically includes an end portion which is stripped of its coating so that the coiled portion is exposed. The crimping connector portion may include a first barrel portion in which the coiled portion of the coiled-type high-voltage noise-suppressing cable is press-fitted, and a second barrel portion in which the coiled-type high-voltage noise-suppressing cable is crimped from above its coating.




Advantageously, the second barrel portion includes a base wall and a detent formed on the base wall.




According to another aspect of the present invention, there is also provided a method of connecting a transformer containing a connector portion to a high-voltage electrical cable having an end portion. The method includes: a) preparing a coiled-type high-voltage noise-suppressing cable used as a high-voltage electrical cable, the coiled-type high-voltage noise-suppressing electrical cable including a coiled core element containing a magnetic material and a coiled portion, the coiled portion including a conductive wire through which a high electrical voltage is passed, the conductive wire being wound around the magnetic material, and a coating covering the coiled core element.




The method also includes: b) stripping the end portion of the coating so that the coiled portion is exposed, and c) preparing a connecting device. The metallic connecting device includes a crimping connector portion adapted for press-fitting the coiled-type high-voltage noise-suppressing cable, and a solder connector portion provided in extension of the crimping connector portion and adapted for connecting the connector portion of the transformer to the end portion of coiled-type high-voltage noise-suppressing cable by soldering.




The method further includes: d) press-fitting the coiled-type high-voltage noise-suppressing cable in the crimping connector portion, while connecting and fixing the end portion of the coiled-type high-voltage noise-suppressing cable to the connector portion of the transformer by soldering at the solder connector portion,




whereby the transformer is connected and fixed to the coiled-type high-voltage noise-suppressing cable via the metallic connecting device.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will be made apparent from the following description of the preferred embodiments, given as non-limiting examples, with reference to the accompanying drawings, in which:





FIG. 1

is a perspective view showing how a high-voltage electrical cable is connected to a transformer according to a known technique;





FIG. 2

is a top plan view of a metallic connecting device according to a first embodiment of the present invention;





FIG. 3

is a cross-sectional side view of the connecting device of

FIG. 2

along line I—I;





FIG. 4

is a transverse cross-sectional view of the connecting device of

FIG. 2

along line II—II;





FIG. 5

is a transverse cross-sectional view of the connecting device of

FIG. 2

along line III—III;





FIG. 6

is a partially exploded side view of a coiled-type high-voltage noise-suppressing cable which is connected to a transformer via the connecting device of

FIG. 2

;





FIG. 7

is a top plan view of the metallic connecting device of

FIG. 2

when it is press-fitted to the coiled-type high-voltage noise-suppressing cable of

FIG. 6

;





FIG. 8

is a transverse cross-sectional view of the connecting device of

FIG. 7

along line IV—IV;





FIG. 9

is a transverse cross-sectional view of the connecting device of

FIG. 7

along line V—V;





FIG. 10

is a cross-sectional side view of the connecting device of

FIG. 2

, when it is soldered to a transformer while press-fitted to the coiled-type high-voltage noise-suppressing cable;





FIG. 11

is a top plan view of a second embodiment of the connecting device according to the present invention;





FIG. 12

is a side view of the second embodiment of

FIG. 11

, with hidden features shown in phantom;





FIG. 13

is an end elevation view of the solder connector portion of the second embodiment of

FIG. 11

, when it is placed into contact with a connector portion of a transformer;





FIG. 14

is a cross-sectional side view of the second embodiment of

FIG. 11

, when the connecting device is soldered to the connector portion of a transformer;





FIG. 15

is a top plan view of a third embodiment of the connecting device according to the present invention;





FIG. 16

is a side view of the third embodiment of

FIG. 15

, with hidden features shown in phantom; and





FIG. 17

is a top plan view of the third embodiment of

FIG. 15

, when it is placed into contact with a connector portion of a transformer.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 2

is a top plan view of the metallic connecting device according to a first embodiment of the present invention.

FIGS. 3

,


4


and


5


are, respectively, cross-sectional view of the connecting device along lines I—I, II—II and III—III of FIG.


2


.

FIG. 6

is a partially exploded view of a coiled-type high-voltage noise-suppressing cable. This cable is connected to a transformer through a metallic connecting device according to the invention.




According to the embodiments of the present invention, commonly known high-voltage electrical cables


5


are replaced by coiled-type high-voltage noise-suppressing cables


11


(hereinafter referred to as “noise-suppressing electrical cable”) shown in FIG.


6


. The noise-suppressing electrical cable


11


is connected to a connector portion


3


, mounted in a transformer


1


as shown in

FIG. 1

, via a connecting device


13


shown in

FIGS. 2

to


5


. Otherwise, the configuration of transformer


1


used is the same as the known one. As in the known techniques, the hollow portion


7




a


of transformer


1


is filled with resin after a noise-suppressing electrical cable


11


has been connected. Likewise, the space formed between the noise-suppressing electrical cable


11


and the notched portion


7




b


of the housing


7


is sealed by a rubber grommet


9


.




The noise-suppressing electrical cable


11


used in the present embodiments has the following technical features. As shown in

FIG. 6

, this cable


11


first includes a fibrous reinforcement thread


21




a


formed of glass fibers and synthetic fibers. A resin material mixed with ferrite powder (a magnetic material) is then extruded thereon, yielding a core element


21


having a small diameter. Subsequently, a conductive wire


23


for sending a high-electrical voltage is wound around the core element


21


, to form a coiled portion


25


. Thereafter, the cylindrical outer surface of the coiled portion


25


is covered with a coating


33


comprising a conductive internal layer


27


, an insulating layer


29


and an external sheath


31


.




As shown in

FIGS. 2

to


5


, the metallic connecting device


13


may be integrally formed by a stamping method from a single metal piece. One end of the connecting device


13


has a crimping connector portion


41


into which a noise-suppressing electrical cable


11


is press-fitted. The other end of connecting device has a solder connector portion


43


, to which a connector portion


3


mounted in the transformer


1


(

FIG. 1

) is soldered.




As shown in

FIGS. 4 and 5

, the crimping connector portion


41


has a generally U-shaped cross-section. The crimping connector portion


41


may include a first barrel portion


41




a


located at a position to be fitted with the edge side of noise-suppressing electrical cable


11


, a second barrel portion


41




b


located at a position farther therefrom, and a detent


41




c.


The detent


41




c


is cut out from the base wall of the second barrel portion


41




b


and raised inwardly therefrom so as to project into the second barrel portion.




In the first barrel portion


41




a,


shown in

FIGS. 7 and 9

, a coiled portion


25


is exposed by stripping off the coating


33


from the end portion of noise-suppressing electrical cable


11


. The bare coiled portion


25


is then press-fitted into the first barrel portion


41




a


and held therein. In the second barrel portion


41




b,


shown in

FIGS. 7 and 8

, the coated end portion of noise-suppressing electrical cable


11


is crimped from over its coating


33


and held in the second barrel portion


41




b.






As shown in

FIG. 8

, the second barrel portion


41




b


is longitudinally open, so as to form two longitudinal edges, and holds the noise-suppressing electrical cable


11


by penetrating the longitudinal edges into the coating


33


. By contrast, as shown in

FIG. 9

, the longitudinal edges of first barrel portion


41




a


hold the coiled portion


25


by wrapping, but without cutting into it. The connector portion


3


of the transformer is thus press-connected to the conductive wire


23


contained in the coiled portion


25


.




As shown in

FIG. 10

, the detent


41




c


is formed by notching part of the base and raising it up along a fulcrum line such that its edge becomes inclined towards the advancing direction of the electrical cable. Accordingly, when the noise-suppressing electrical cable


11


is fixed into the crimping connector portion


41


, the edge of detent


41




c


penetrates into the noise-suppressing electrical cable


11


, so that the latter is prevented from moving back. In this compressed state, the detent


41




c


continuously presses against the outer surface of noise-suppressing electrical cable


11


along the diametrically inward direction by its elastic force.




In the first embodiment of the invention, shown in

FIGS. 2 and 3

, the solder connector portion


43


is in the form of a cup, the base center of which is provided with a through hole


43




a


having a diameter slightly greater than that of the connector portion


3


of transformer


1


(see FIG.


1


).




When a noise-suppressing electrical cable


11


is connected to a transformer


1


, the end portion of the noise-suppressing electrical cable


11


is first stripped of its coating


33


. The noise-suppressing electrical cable


11


having the end portion thus prepared is then inserted into a crimping connector portion


41


of metallic connecting device


13


and press-fitted therein as shown in

FIGS. 7

to


9


. The connector portion


3


of transformer


1


is then inserted into the solder connector portion


43


of the connecting device


13


via the through hole


43




a


from the base side of the solder connector portion


43


(see FIG.


10


). Subsequently, the solder connector portion


43


and the connector portion


3


of the transformer


1


are joined by soldering. Since the solder connector portion


43


is in the form of a cup, the solder


45


forms a mass inside the cup and solidifies. The solder connector portion


43


is thus firmly soldered.




According to the above described embodiment, the noise-suppressing electrical cable


11


can be connected to the transformer


1


by means of a connecting device


13


. Because the noise-suppressing electrical cable


11


is used as a high-voltage cable, noise suppression is further improved, compared to the other types of high-voltage cables. Furthermore, the connections between the connecting device


13


and the noise-suppressing electrical cable


11


on the one hand, and between the connecting device


13


and the transformer


1


on the other, are obtained simply by crimping or soldering. The noise-suppressing electrical cable


11


can thus be easily, but reliably, connected to the transformer


1


.




Further, the solder connector portion


43


of connecting device


13


is in the form of a cup having a base center which is provided with a through hole


43




a.


By virtue of this configuration, the connector portion


3


of transformer


1


can be inserted into the cup-shaped solder connector portion


43


from the base side thereof, via the through hole


43




a.


Thereafter, the solder connector portion


43


is fixed by soldering. The solder


45


then forms a mass in the solder connector portion


43


, so that the solder connector portion


43


is firmly soldered to the connector portion


3


of transformer


1


. Further, the soldering process is easily carried out, for example, by dripping molten solder onto the solder connector portion


43


. The soldering process is thus simplified.




Moreover, the crimping connector portion


41


of connecting device


13


may include a first barrel portion


41




a


in which the coiled portion


25


at the bared end portion of the noise-suppressing electrical cable


11


is held by press-fitting. The crimping connector portion may further include a second barrel portion


41




b


in which the noise-suppressing electrical cable


11


is held by press-fitting from above the coating


33


. In this manner, the noise-suppressing electrical cable


11


can be firmly and reliably connected to the metallic connecting device


13


.




When the noise-suppressing electrical cable


11


is press-fitted, the edge portion of detent


41




c


provided in the connecting device


13


penetrates into the outer circular surface of noise-suppressing electrical cable


11


, so that the latter is prevented from being pulled out. Moreover, the detent


41




c


presses the outer circular surface of noise-suppressing electrical cable


11


constantly inwardly by its elastic force, so that the latter is kept stably in a pressed state even after a prolonged use.





FIG. 11

shows a top plan view of a connecting device


51


according to a second embodiment (first variant) of the present invention, while

FIG. 12

shows a side view thereof. In this second embodiment of the connecting device


51


, the cup-shaped solder connector portion


43


is replaced by a flat-type solder connector portion


53


.




As shown in

FIGS. 13 and 14

, when connecting the connecting device


51


of the second embodiment to the transformer


1


, the flat-type solder connector portion


53


is placed into contact with the connector portion


3


of transformer


1


along its length direction, and soldered.




According to the method described above, the flat-type solder connector portion


53


of the metallic connecting device


51


of the second embodiment is very easily soldered to the connector portion


3


of transformer


1


. Further, the flat-type solder connector portion


53


of the metallic connecting device


51


of the second embodiment has a simple, substantially flat shape. The shape of the metallic connecting device


51


constructed therewith can be simplified accordingly, and manufactured more easily.





FIG. 15

is a top plan view of a connecting device


61


according to a third embodiment (second variant) of the present invention, while

FIG. 16

shows a side view thereof. In the connecting device


61


of the third embodiment, the cup-shaped solder connector portion


43


of the first embodiment is replaced by a lip-type solder connector portion


63


which includes a pair of lips


63




a


and


63




b


extending in parallel from the edge of the crimping connector portion


41


.




The lip-type solder connector portion


63


includes a link portion


63




c


which leads to the edge of crimping connector portion


41


, and a pair of flat lips


63




a


and


63




b


. The latter is formed by bending each lateral end of the link portions


63




c


downwardly (or upwardly). Both lips


63




a


and


63




b


protrude forwardly (in the insertion direction of the noise-suppressing electrical cable


11


) from the link portion


63




c.


They face each other along their longitudinal direction over a distance slightly greater than the diameter of connector portion


3


of transformer


1


.




As shown in

FIG. 17

, the connector portion


3


of transformer


1


is flanked by the respective lips


63




a


and


63




b


of the lip-type solder connector portion


6


, and fixed thereto, whereby the connecting device


61


of the third embodiment is connected to the transformer


1


.




According to the above embodiment, the connector portion


3


of transformer


1


is interposed between a pair of lips


63




a


and


63




b


of the lip-type solder connector portion


63


of the connecting device


61


of third embodiment, and they are soldered in place. As the connector portion


3


of transformer


1


and the lip-type solder connector portion


63


are positioned as desired beforehand, the soldering process is easily carried out. Furthermore, as the pair of lips


63




a


and


63




b


are soldered while flanking the connector portion


3


of transformer


1


, the mechanical strength of the connecting portion is enhanced.




According to the present invention, a high-voltage electrical cable is connected to a transformer through a connecting device. By virtue of this configuration, the coiled-type high-voltage noise-suppressing cable can be used as a high-voltage electrical cable, resulting in a further enhanced noise suppression effect. Furthermore, the connections between the connecting device, the coiled-type high-voltage noise-suppressing cable and the transformer are made by a simple process such as crimping or soldering. As a result, the coiled-type high-voltage noise-suppressing cable and the transformer can be connected easily and reliably.




According to a first embodiment, the solder connector portion of connecting device is in the form of a cup provided with a through hole in its base center. A connector portion of the transformer, such as a rod-shaped terminal portion


3


, is then passed through the through hole from the base side of cup-shaped solder connector portion, inserted there into, and soldered in this condition. As the solder forms a mass in the solder connector portion, the latter and the rod-shaped terminal portion are firmly soldered. Moreover, the soldering process is easily carried out by dripping molten solder from above the solder connector portion. The soldering process can thus be greatly simplified.




According to a second embodiment, the surface of the solder connector portion of the connecting device is placed into contact with the length direction of a connector portion of transformer


1


such as a rod-shaped terminal portion


3


, and are fixed together by soldering. The soldering process can thus be carried out easily. Moreover, the solder connector portion of the connecting device is formed of a simple, substantially flat plate. By virtue of this simple construction of the solder connector portion, the whole structure of connecting device itself can be simplified. The metallic connecting device can thus be manufactured more easily.




According to a third embodiment, a connector portion of the transformer


1


, such as a rod-shaped terminal portion


3


, is inserted between a pair of lips provided in the solder connector portion of the metallic connecting device. The connector portion of transformer


1


and the pair of lips of the connecting device are soldered in this condition, so that the connector portion of the transformer and the solder connector portion of the connecting device can be positioned properly. By virtue of this configuration, the soldering process is easily conducted, and the mechanical strength of connected portions is improved. According to another embodiment, the crimping connector portion of the connecting device includes a first barrel portion, in which the coiled core element, prepared by baring the end portion of coiled-type high-voltage noise-suppressing cable, is held by press-fitting. The crimping connector portion further includes a second barrel portion, in which the coiled-type high-voltage noise-suppressing cable is held by crimping from above its coating. In this manner, the coiled-type high-voltage noise-suppressing cable is firmly and reliably press-connected to the connecting device.




Although the invention has been described with reference to particular means, materials and embodiments, it is to be understood that the invention is not limited to the particulars disclosed and extends to all equivalents within the scope of the claims.



Claims
  • 1. A metallic connecting device for connecting a high-voltage electrical cable to a transformer having a connector portion from which a high electrical voltage is transmitted, the high-voltage electrical cable including a coiled-type high-voltage noise-suppressing cable including at least a coiled core element containing a magnetic material and at least a conductive wire through which the high electrical voltage is passed, the conductive wire being wound around the magnetic material, and a coating covering the coiled core element, said connecting device comprising:a crimping connector portion configured for press-fitting the coiled-type high-voltage noise-suppressing cable; and a solder connector portion extending from said crimping connector portion and configured for connecting to the connector portion of the transformer by soldering.
  • 2. The connecting device according to claim 1, wherein the transformer is provided with an electronic part including a rod-shaped terminal portion and the connector portion of the transformer includes the rod-shaped terminal portion, said solder connector portion of said connecting device is generally cup-shaped having a base with a through hole, and wherein when said solder connector portion is connected to the connector portion of the transformer, the rod-shaped terminal portion extends through said through hole, and is soldered to said solder connector portion.
  • 3. The metallic connecting device according to claim 2, wherein the coiled-type high-voltage noise-suppressing cable includes an end portion, the end portion being stripped of the coating so that the coiled core element is exposed, and wherein said crimping connector portion comprises a first barrel portion configured to receive the coiled core element of the coiled-type high-voltage noise-suppressing cable in press-fit engagement, and a second barrel portion configured to receive the coiled-type high-voltage noise-suppressing cable in crimped engagement with the coating.
  • 4. The connecting device according to claim 3, wherein said second barrel portion comprises a base wall having a detent formed thereon.
  • 5. The connecting device according to claim 1, wherein the transformer is provided with an electronic part including a rod-shaped terminal portion and the connector portion of the transformer includes the rod-shaped terminal portion, said solder connector portion of said connecting device is configured as a substantially flat plate to contact the rod-shaped terminal portion along the length direction thereof, and wherein the rod-shaped terminal portion is connectable and securable to said solder connector portion by soldering.
  • 6. The connecting device according to claim 5, wherein the coiled-type high-voltage noise-suppressing cable includes an end portion, the end portion being stripped of the coating so that the coiled core element is exposed, and wherein said crimping connector portion comprises a first barrel portion configured to receive the coiled core element of the coiled-type high-voltage noise-suppressing cable in press-fit engagement, and a second barrel portion configured to receive the coiled-type high-voltage noise-suppressing cable in crimped engagement with the coating.
  • 7. The connecting device according to claim 6, wherein said second barrel portion comprises a base wall having a detent formed thereon.
  • 8. The connecting device according to claim 1, wherein the transformer is provided with an electronic part including a rod-shaped terminal portion and the connector portion of the transformer includes the rod-shaped terminal portion, said solder connector portion of said connecting device includes a pair of lips extending substantially in parallel, between which the rod-shaped terminal portion is insertable, and wherein the rod-shaped terminal portion is connectable and securable to said solder connector portion by soldering.
  • 9. The connecting device according to claim 8, wherein the coiled-type high-voltage noise-suppressing cable includes an end portion, the end portion being stripped of the coating so that the coiled core element is exposed, and wherein said crimping connector portion comprises a first barrel portion configured to receive the coiled core element of the coiled-type high-voltage noise-suppressing cable in press-fit engagement, and a second barrel portion configured to receive the coiled-type high-voltage noise-suppressing cable in crimped engagement with the coating.
  • 10. The connecting device according to claim 9, wherein said second barrel portion comprises a base wall having a detent formed thereon.
  • 11. The connecting device according to claim 1, wherein the coiled-type high-voltage noise-suppressing cable includes an end portion, the end portion being stripped of the coating so that the coiled core element is exposed, and wherein said crimping connector portion comprises a first barrel portion configured to receive the coiled core element of the coiled-type high-voltage noise-suppressing cable in press-fit engagement, and a second barrel portion configured to receive the coiled-type high-voltage noise-suppressing cable in crimped engagement with the coating.
  • 12. The connecting device according to claim 11, wherein said second barrel portion comprises a base wall having a detent formed thereon.
  • 13. The connecting device according to claim 1, wherein said solder connector portion comprises an opening, and wherein when said solder connector portion is connected to the connector portion of the transformer, the connector portion is positioned in said opening, and is soldered to said solder connector portion.
  • 14. The connecting device according to claim 13, wherein said solder connector portion comprises a planar portion extending between said crimping connector portion and said opening, and wherein when said solder connector portion is connected to the connector portion of the transformer, the connector portion extends in a direction to intersect said planar portion.
  • 15. The connecting device according to claim 14, wherein said opening comprises a through hole, and wherein when said solder connector portion is connected to the connector portion of the transformer, the connector portion extends through said through hole and is soldered to said solder connector portion at said opening.
  • 16. The connecting device according to claim 14, wherein said opening comprises a pair of lips extending substantially in parallel, and wherein when said solder connector portion is connected to the connector portion of the transformer, the connector portion extends between said pair of lips, and is soldered to said solder connector portion at said pair of lips.
  • 17. The connecting device according to claim 1, wherein said solder connector portion comprises a planar portion extending from said crimping connector portion, and wherein said solder connector portion is configured to receive the connector portion of the transformer in a direction intersecting the plane of said planar portion.
  • 18. The connecting device according to claim 17, wherein said solder connector portion includes a cup shaped portion extending from said planar portion, said cup shaped portion having an aperture therein to receive the connector portion of the transformer extending therethrough, and said cup shaped portion is configured to receive and hold solder for securely connecting said solder connector portion and the connector portion of the transformer.
  • 19. A method of connecting a transformer containing a connector portion to a high-voltage electrical cable, said method comprising:preparing a coiled-type high-voltage noise-suppressing electrical cable used as a high-voltage electrical cable, said coiled-type high-voltage noise-suppressing electrical cable including: a coiled core element containing a magnetic material and a coiled portion, said coiled portion including a conductive wire through which a high electrical voltage is transmitted, said conductive wire being wound around said magnetic material; and a coating covering said coiled core element; stripping said end portion of said coating so that said coiled core element is exposed; preparing a metallic connecting device comprising: a crimping connector portion configured for press-fitting said coiled-type high-voltage noise-suppressing cable; a solder connector portion extending from said crimping connector portion and configured for connecting said connector portion of said transformer to said end portion of said coiled -type high-voltage noise-suppressing cable by soldering; and press-fitting said coiled-type high-voltage noise-suppressing cable in said crimping connector portion, and connecting and fixing said end portion of said coiled-type high-voltage noise-suppressing cable to said connector portion of said transformer by soldering at said solder connector portion; whereby said transformed is connected and fixed to said coiled-type high-voltage noise-suppressing cable via said metallic connecting device.
Priority Claims (1)
Number Date Country Kind
11-019629 Jan 1999 JP
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Number Name Date Kind
3596236 Shlesinger, Jr. Jul 1971 A
4199211 Kidder Apr 1980 A
4921443 Sato May 1990 A
4949454 Schauer et al. Aug 1990 A
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5486653 Dohi Jan 1996 A
5532433 Endo et al. Jul 1996 A
5576514 Fujimoto et al. Nov 1996 A
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Non-Patent Literature Citations (2)
Entry
English language abstract of JP 6-269929.
English language abstract of JP 8-281753.