The present invention relates to a connecting device for securing two beams to each other, and a method for securing two beams to each other using the connecting device. The present invention also relates to a tower comprising a plurality of tower segments attached to each other by means of a plurality of connecting devices. The tower is, for example, a tower of a tower crane or a wind turbine tower.
In many applications there is a need to secure two beams to each other in a quick and secure way.
EP3434639A1 discloses a tower crane for elevating components to a wind turbine for performing maintenance on the wind turbine. The tower crane comprises a plurality of tower segments which together form an elongated tower with an adjustable height. The tower is built close to the wind turbine on site. The tower segments are mechanically secured to each other during building of the tower by using attachment means, e.g., bolts, making the lifting assembly more stable. The tower segments are assembled before the maintenance can take place and dissembled when the maintenance is finished. The time needed for assembling and dissembling of the tower segments is a part of the total maintenance time. Thus, it is extremely important that the connection between the tower segments can be made fast. Further, it is important that the connection between the two tower segments can stand high load and is resistant to torque since the tower is exposed to forces due to the wind.
EP0530114 discloses a device for securing two hollow-section members end to end, by means of an internal splice piece of corresponding cross-section. The splice piece is fixed to each member by two connection pins which are orthogonal to each other and pass-through bores in the splice piece and other bores made in the members. Each connection pin is provided with means for immobilising it in translation and in rotation. This device applies in particular to the assembly of tower elements of a tower crane.
A problem with using connection pins to be fitted in bores in the beams is that the pins must be tightly fitted in the bores to avoid play between the beams. This is particularly important if the connecting device is used to attach many tower segments on top of each other to build a high tower, since a play between the tower segments will cause instability of the tower which can lead to wobbling of the tower. To avoid a play, the bore must have a diameter close to the diameter of the pin. This makes it difficult to enter the pins through the bores. Today, the pins are pushed into the bores using sledges or hammers. This is time-consuming and can be dangerous for the personnel mounting the towers since they often need to work at high altitudes when mounting the tower segments.
It is an aim of the present invention to at least partly overcome the above problems, and to provide an improved connection between two beams.
This aim is achieved by a connecting device as defined in claim 1.
The connecting device comprises a pin, a shaft, and at least one splice element provided with a first through hole for receiving the shaft, and a second through hole spaced apart from the first through hole for receiving the pin. The splice element can be fixed to each of the beams by the pin and the shaft which pass through the first and second through holes respectively and corresponding holes in the beams. There is a gap between the pin and the splice element when the pin is inserted in the second through hole. The shaft is rotatable with respect to splice element about a rotational axis when the shaft is inserted in the first through hole. The connecting device comprises an eccentric ring arranged in the first through hole so that the eccentric ring is rotatable with respect to the first through hole. The eccentric ring has an opening for receiving the shaft, and the opening in the eccentric ring is designed so that the eccentric ring is rotated upon rotation of the shaft when the shaft is inserted into the opening, and the centre of the eccentric ring is offset from the rotational axis of the shaft so that the splice element is moved with respect to the pin upon rotation of the shaft and by that closes the gap on one side of the pin.
Due to the gap between the pin and the splice element, when the pin is inserted in the second through hole, it is easy to insert the pin in the second through hole on site. Accordingly, there is no need to use any tool, such as a sledge or a hammer, to insert the pin into the second through hole. The shaft and eccentric ring make it possible to close the gap between the pin and the splice element on one side of the pin, and by that avoid play between beams. The shaft and the eccentric ring are preferably mounted on one of the beams beforehand, for example, at the factory, and thus the beams are connected to each other on site by the pin. The connecting device according to the invention makes it fast and easy to connect two beams to each other on site. Typically, it takes about 30 second to connect two beams to each other by entering the pin through the holes in the beam and the splice element and rotating the shaft until the gap is closed on one side of the pin and the splice element is pressed against the pin.
Preferably, the rotational axis of the shaft coincides with the longitudinal axis of the shaft.
According to an aspect of the invention, the centre of the opening of the eccentric ring is displaced with respect to the centre of the periphery of the eccentric ring. Thus, here will be an offset between the rotational axis of the shaft and the centre of the eccentric ring.
According to an aspect of the invention, the thickness of the eccentric ring varies in a radial direction along the periphery of the eccentric ring. Due to the offset between the rotational axis of the shaft and the centre of the eccentric ring, the thickness of the eccentric ring in a radial direction varies along the periphery of the eccentric ring.
According to an aspect of the invention, the eccentric ring comprises a first portion and a second portion, and the thickness in a radial direction of the first portion is larger than the thickness of the second portion.
According to an aspect of the invention, the offset between the rotational axis of the shaft and the centre of the eccentric ring is at least half the size of the gap between the pin and the splice element. Due to the eccentricity of the ring, the splice element can be moved twice the length of the offset between the rotational axis of the shaft and the centre of the eccentric ring during rotation of the shaft. Thus, the offset should be at least half the size of the gap in order to entirely close the gap.
According to an aspect of the invention, the offset between the rotational axis of the shaft and the centre of the eccentric ring is larger than half the size of the gap between the pin and the splice element. By having an offset larger than half the size of the gap between the pin and the splice element, it is possible to achieve a pretension on the pin. A pretension on the pin ensures that there is no play between the pin and the splice element if there is an uneven pressure or pull on one side of the pin. Suitably, the offset between the rotational axis of the shaft and the centre of the eccentric ring is 10-20% larger than half the size of the gap to provide a satisfactory pretension.
According to an aspect of the invention, the gap between the pin and the splice element is between 0.5 and 3 mm, and preferably between 0.5 and 2 mm. This size of the gap makes it easy to enter the pin through the second through hole without the need of a tool, such as a sledge or a hammer.
According to an aspect of the invention, the offset between the rotational axis and the centre of the eccentric ring is between 0.3 and 5 mm.
According to an aspect of the invention, the periphery of the eccentric ring is circular, and the first through hole is circular. This enables the eccentric ring to be rotated with respect to the first through hole when the shaft is rotated.
According to an aspect of the invention, the first and second through holes are arranged spaced apart with their centre axes in parallel and the splice element is moved along an axis perpendicular to the centre axes of the first and second through holes and extending between the first and second through holes.
According to an aspect of the invention, the splice element is plate-shaped. This is advantageous since it makes it possible to make the splice element in high strength steel.
According to an aspect of the invention, the splice element is made of high strength steel. It is advantageous to be able to have high strength steel in the splice element since it needs to be able to stand high load and to be resistant to torque. With high strength steel is meant steels that have yield strength levels of 550 megapascal pressure units (MPa) or higher.
In one aspect, the splice element is elongate.
According to an aspect of the invention, the splice element has an upper part provided with the second through hole and a lower part provided with the first through hole, and the connecting device comprises a support part having a space for receiving and supporting the lower part of the splice element. The support part is arranged for attaching to one of the beams. The support part facilitates the mounting of the splice element on one of the beams.
According to an aspect of the invention, the support part is arranged so that the shaft is allowed to extend through the support part from one end to the opposite end of the support part and to extend through the first through hole when the lower part of the splice element is inserted in the space.
According to an aspect of the invention, the connecting device comprises a second splice element provided with a first through hole for receiving the shaft, and a second through hole spaced apart from the first through hole for receiving the pin, and there is a gap between the pin and the second splice element when the pin is inserted in the second through hole, the shaft is rotatable with respect to the first and second splice elements when the shaft is inserted in the first through holes of the splice elements, the connecting device comprises a second eccentric ring arranged in the first through hole of the second splice element so that the second eccentric ring is rotatable with respect to the first through hole of the second splice element, the second eccentric ring has an opening for receiving the shaft, the opening in the second eccentric ring is designed so that the second eccentric ring is rotated upon rotation of the shaft when the shaft is inserted into the second opening, and the centre of the second eccentric ring is offset from the rotational axis of the shaft so that the second splice element is moved with respect to the pin upon rotation of the shaft. Having more than one splice element provided with eccentric rings makes the connecting device able to stand higher loads and to be more resistant to torque.
The aim is also achieved by a tower crane comprising a plurality of tower segments which together form an elongated tower, wherein the tower segments are attached to each other by means of a plurality of connecting devices according to the invention.
The aim is further achieved by a method for securing a first and a second beams to each other using the connecting device according to the invention.
The method comprises:
The connecting device is, for example, suitable for attaching a plurality of tower segments to each other to form an elongated tower, such as a tower crane or a wind tower. The tower segments are attached to each other by means of a plurality of connecting devices.
The connecting device according to the invention can advantageously be used for connecting two tower segments of a tower crane. However, the connecting device can also be used for connecting other components including beams, such as tower segments of a wind turbine tower.
The invention will now be explained more closely by the description of different embodiments of the invention and with reference to the appended figures.
Aspects of the present disclosure will be described more fully hereinafter with reference to the accompanying drawings. The connecting device can, however, be realized in many different forms and should not be construed as being limited to the aspects set forth herein. Like numbers in the drawings refer to like elements throughout.
The terminology used herein is for the purpose of describing particular aspects of the disclosure only, and is not intended to limit the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
In the illustrated example, the pin 2 is elongated and has a circular cross-section. In the illustrated example, the shape of the second through hole 10 is circular. However, the second through hole 10 can have other shapes, such as square or elliptic. The second through hole 10 and the pin 2 are designed so that there is a gap 14 between the pin 2 and the splice element 6 when the pin 2 is inserted in the second through hole 10, as shown in
The connecting device 1 comprises an eccentric ring 16 designed to fit in the first through hole 8. The eccentric ring 16 is arranged rotatable with respect to the first through hole 8. In one aspect, the periphery 17 of the eccentric ring 16 is circular, and the first through hole 8 is circular. This enables the eccentric ring 16 to be rotated with respect to the first through hole 8. The eccentric ring 16 has an opening 18 adapted to receive the shaft 4. The shaft 4 is rotatable with respect to splice element 6 about a rotational axis A when the shaft 4 is inserted in the opening 18 of the eccentric ring 16. In the illustrated example, the shaft 4 comprises a crank 13 secured to one end of the shaft. The crank facilitates rotation of the shaft 4. However, the shaft can also be rotated by a separate tool. Optionally, the connecting device 1 may comprise a locking mechanism for locking the shaft 4 in its position after the rotation.
The shaft 4 is elongated and the rotational axis is preferably aligned with the longitudinal axis of the shaft. The opening 18 has a shape corresponding to the cross-sectional shape of the shaft 4 to allow the shaft to be entered through the opening 18 and so that the axis 4 is fitted in the opening 18. The opening 18 in the eccentric ring 16 is designed so that the eccentric ring is prevented from rotating with respect to the shaft 4 upon rotation of the shaft when the shaft is inserted into the opening. The eccentric ring 16 and the shaft 4 are designed so that the eccentric ring 16 is rotating with respect to the splice element when the shaft 4 is rotated. For example, the shape of the opening in the eccentric ring is not rotationally symmetric to prevent the eccentric ring from rotating with respect to the shaft 4 when the shaft is inserted into the opening 18. For example, the opening 18 in the eccentric ring 16 and the shaft are designed so that the shaft is engaged to the eccentric ring when the shaft is inserted into the opening 18 in the eccentric ring and the shaft is rotating. Thus, the eccentric ring 16 is prevented from rotating with respect to the shaft 4 upon rotation of the shaft.
For example, the shaft and the eccentric ring are made of metal or a metal alloy. Preferably the shaft and the eccentric ring are made of steel.
In the illustrated example, the shaft 4 is substantially cylindrical, and the shaft 4 has one or more chamfers 20 arranged along the length of the shaft, and the opening 18 in the eccentric ring 16 is substantially circular and is provided with flat surfaces 21 corresponding to the chamfers 20 of the shaft 4 so that the shaft 4 is tightly fitted in the opening 18. In the illustrated example, the shaft has two chamfers 20 arranged on opposite sides of the shaft 4, and accordingly the eccentric ring 16 has two corresponding flat surfaces 21. The chamfers prevent the eccentric ring from rotating with respect to the shaft when the shaft is inserted into the opening. An advantage with this shape of the shaft is that it is easy to manufacture the shaft, as well as the opening in the eccentric ring.
Due to the fact that the centre C1 of the periphery of the eccentric ring 16 is displaced from the centre C2 of the opening 18 in the eccentric ring 16, the thickness of the eccentric ring 16 varies in a radial direction along the periphery of the eccentric ring, as seen from
For example, the offset O between the centre C1 of the eccentric ring 16 and the centre C2 of the opening 18 is at least half the size of the gap 14 between the pin and the splice element. Due to the eccentricity of the ring, the splice element 6 can be moved twice the length of the offset between the rotational axis of the shaft 4 and the centre C1 of the eccentric ring during rotation of the shaft. Thus, the offset should be at least half the size of the gap 14 in order to entirely close the gap. Preferably, the offset O between the centre C1 of the eccentric ring 16 and the centre C2 of the opening 18 is larger than half the size of the gap 14 between the pin and the splice element. By having an offset larger than half the size of the gap between the pin and the splice element, it is possible to achieve a pretension on the pin 2. A pretension on the pin ensures that there is no play between the pin and the splice element if there is an uneven pressure or pull on one side of the pin. Suitably, the offset between the rotational axis of the shaft and the centre of the eccentric ring is 10-20% larger than half the size of the gap 14 to provide a satisfactory pretension. For example, the offset O between the centre C1 of the eccentric ring 16 and the centre C2 of the opening 18 is between 0.3 and 5 mm.
It is also possible to prestress the pin 2 towards the splice element 6 during rotation of the shaft 4 to ensure that there is no play between the pin and the splice element even if there is an uneven pressure or pull on one side of the pin. The connecting device 1 makes it fast and easy to connect two beams to each other on site. Typically, it takes about 30 second to connect two beams to each other by entering the pin 2 through the holes 31 in the second beam 30 and the second through hole 10 in the splice element 6, and to rotate the shaft 4 until the gap 14 is closed on one side of the pin. Optionally, the shaft 4 can be locked in its position after rotation of the shaft. However, this is not necessary.
It is also easy to disconnect the connection device and by that detach the beams from each other. The connection device is disconnected by performing the following steps:
The connecting device is, for example, suitable for attaching a plurality of tower segments to each other to form an elongated tower, such as a tower crane or a wind tower. The tower segments are attached to each other by means of a plurality of connecting devices 1.
The present invention is not limited to the embodiments disclosed but may be varied and modified within the scope of the following claims. For example, the connecting device may include three or more splice elements.
1 connecting device
2 pin
4 shaft
6 splice element
6
a upper part of the splice element
6
b lower part of the splice element
8, first through hole
10, second through hole
12 handle
13 crank
14 gap
16 eccentric ring
17 periphery of the eccentric ring
18 opening of the eccentric ring
20 chamfers
21 flat surfaces on the eccentric ring
23 First portion of the eccentric ring
24 Second portion of the eccentric ring
A Rotational axis
C1 centre of the periphery of the eccentric ring
C2 centre of the opening in the eccentric ring
28 First beam
29
a-b holes in the first beam
30 Second beam
31 holes in the second beam
34 support part
36 space in the support part
40, 41 tower segments
45 tower
Number | Date | Country | Kind |
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21165262.3 | Mar 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/051772 | 1/26/2022 | WO |