The present invention provides aspects of a connecting device for a board system, of a support element for such a system, of a board connecting system, and methods to install and replace boards in such system. The connecting device and the support element may be locked relative each other in at least one direction, such that boards may be locked relative the connecting device. The connecting device and/or the board may be moveable relative the support element in the longitudinal direction of the board. The boards may be boards for decking, cladding, or roofing.
Systems for connecting a plurality of boards or panels to an underlying surface comprise decking systems. In decking systems, locking of decking boards to an underlying support element is more frequently provided by a clip, which is also referred to as a connecting device, that holds the decking boards while it is screwed to the support element. The clip may have wings that engage opposing grooves of two decking boards. The screw may be inserted between the wings and engage the support element to lock the clip and decking boards vertically. This solution is fairly time consuming and expensive, since a screw has to be used for each clip. An example of such a system is disclosed in U.S. Pat. No. 8,291,666.
In other decking systems, a clip is designed to engage a special purpose support element or joist. The clip and support element are designed for snap fit engagement for holding the clip and the decking board in the vertical direction relative the support element. However, the support element of such systems is many times fairly weak and not self-supporting. Furthermore, the clip does not engage the decking boards in the horizontal plane, i.e. the plane of the extension of the decking boards. Such systems are for example disclosed in DE202010004268, DE202007002282, DE202009007507, and WO2015174835.
Decking is exposed to the open environment and other environmental effects. The decking boards may be made of a plastic or composite material, or be made of wood. When exposed to environmental effects, such as moisture content, temperature change, sun exposure, etc., plastic or composite decking boards move mainly in the longitudinal direction, whereas wooden decking boards move mainly in the transversal direction. This has the consequence that plastic or composite decking boards should preferably be allowed to move in their longitudinal direction, while they are locked in their transversal direction.
Furthermore, the support elements may not be entirely in a single plane, i.e. they are not level. This may make it difficult to engage a snap fit or twist fit type of clip, i.e. a screwless clip, to a support element that is located between two other support elements if the support element in-between is not supporting the decking boards while the two other support elements support the decking boards. In some situations, the clip may even brake, which may not happen during installation but at a later stage when exposed to load.
Decking boards may be damaged by wear on the top surface. With existing solutions, damaged decking boards can be replaced. Replacing a decking board in a decking connected with any type of clip can be challenging, particularly in situations where the clip is, at least partially, covered by a lip of the decking board. When the clip is covered, it may not be possible to access a screw or other member that needs to be release before the decking board can be replaced. Such a system is e.g. disclosed in U.S. Pat. No. 8,544,229. In order to take up a single decking board in an entire decking when the clip is covered, the clip may have to be broken before, or is broken during, take up. In some situations, even the decking board may have to be broken in order to take it up. This may even damage the underlying support element, which is more difficult if not impossible to replace without taking up the entire or a substantial part of the decking. If a replacement decking board cannot be fastened with a clip, e.g. due to a damaged support element or due to geometrical restrictions preventing a clip to be entered in between the boards, it is simply screwed from the top surface. However, this may impair the visual impression of the decking board. It may also affect the movability of the decking. Replacing the clip as well as the decking board is expensive.
For non-screw clip fastening solutions, the decking boards are locked in the vertical direction and may move in the longitudinal direction, which is desired. However, existing solutions have the undesired effect that the decking boards may also move in the transversal direction, which creates uncontrolled gaps between decking boards of the decking. This is solved by simply screwing some of the decking boards directly to the underlying support without using a clip, or screwing some of the clips to the underlying support. However, this counteracts positive effects of using a clip, such as easy installation and movability on the longitudinal direction.
Therefore, the present disclosure addresses a widely recognized need to provide a flexible system for connecting boards to an underlying surface, that is easy to install and allows for repairing damaged boards without damaging the board, the support element, or the clip and still allows for locking the boards with a stable connection to the support element.
Accordingly, embodiments preferably seek to mitigate, alleviate or eliminate one or more deficiencies, disadvantages or issues in the art, such as the above-identified, singly or in any combination by providing a system, a connecting system, a connecting device, a board unit, and/or a support element for boards, such as boards for decking, cladding, or roofing, wherein the boards may be made of such materials as plastic, plastic composite, Wood Plastic Composite (WPC), solid wood, such as softwood or hardwood, metal, such as aluminum, or other organic material, such as bamboo, e.g. stranded bamboo.
According to a first aspect, embodiments comprise a connecting system for boards, such as decking boards. The connecting system comprises a support element for supporting at least one board; and a connecting device configured to releasably fasten the at least one board to the support element. The support element comprises at least one lateral surface and at least one locking member arranged on said lateral surface. The connecting device comprises at least one arm with a locking member configured for engagement with the locking member of the support element. At least one of the locking member of the support element and the locking member of the connecting device comprises a plurality of protrusions forming a plurality of locking positions of the connecting device relative the support element, such as in the vertical direction.
Each of the locking member of the support element and the locking member of the connecting device may comprise a plurality of protrusions.
The support element may comprise two lateral surfaces. Each lateral surface may comprise one locking member. The connecting device may comprise two locking members. Each locking member of the connecting device may be arranged to face one of the locking members of the support element. At least one, in particular each, of the locking members of the support element and the locking members of the connecting device may comprise a plurality of protrusions. Furthermore, the connecting device may comprise at least two opposing arms. Each arm may comprise a locking member facing a locking member of an opposing arm. The lateral surfaces may be side surfaces of the support element. The locking members of the support element may be arranged on the lateral surfaces and may face in generally opposing directions.
A distance between the locking members of the opposing arms may be shorter than a distance between the locking members of the lateral surfaces. The arms may be pre-tensioned towards the support element when the connecting device is positioned in locking engagement with the support element.
The support element may comprise at least one retention element for holding a friction member configured to abut at least one board when the connecting device is positioned in locking engagement with said support element. The retention element may be provided at the top surface of the support element. The at least one retention element may be a mechanical retention element. The mechanical retention element may comprise a recess having an opening at the top surface, preferably with a cross-sectional width that is smaller than a cross-sectional width of at least a portion of the remaining portion of the recess. Alternatively, or additionally, the at least one retention element may be a chemical retention element, such as an adhesive or a tape. The top surface of the support element may preferably be arranged generally transverse to the lateral surface.
The support element may be slanted between a top surface and at least one of the lateral surfaces, such as two lateral surfaces, of said support element, or the entire top surface is slanted. The top surface may preferably be arranged generally transverse to the lateral surfaces. This may also be used for support elements having a single locking position.
A pressure plate may be provided at the connecting device. The pressure plate may be arranged generally perpendicularly to the at least one arm of the connecting device. The pressure plate may have a top surface extending at least partially over a longitudinal axis of the at least one arm. The connecting device may comprise a first and a second wing or wing section, between which the pressure plate of the connecting device may be arranged. Each wing may have a surface generally facing in a direction opposite to a top surface of the pressure plate. The pressure plate may be centered between the arms and/or the wing/wings.
The support element may comprise at least one bottom surface generally facing the opposite direction of the top surface of the support element. The bottom surface may comprise a drip edge and a support surface. A tip of the drip edge may be positioned in the same plane or substantially in the same plane as the support surface or vertically closer to a top surface of the support element than the support surface.
According to the first aspect, the support element may be provided as a stand-alone component for supporting boards. The support element may be configured to support at least one board, and may comprise at least one lateral surface, and at least one locking member arranged on the lateral surface. The locking member may comprise at least one protrusion forming at least one locking position for a connecting device of the connecting system. The locking member may comprise at a plurality of protrusions forming at least one locking position for a connecting device of the connecting system. Even if the locking member of the support element comprises a single protrusion, multiple locking positions may be provided if the connecting device comprises a plurality of protrusions. A plurality of protrusions also on the support element may provide for distribution of the locking forces, and may thus contribute to a more reliable or stable connection.
A top surface of the support element, which may be arranged generally transverse to the lateral surface, may comprise at least one mechanical retention element for holding a friction member. The at least one mechanical retention element may comprise a recess having an opening at the top surface, preferably with a cross-sectional width that is smaller than a cross-sectional width of at least a portion of the remaining portion of the recess.
According to the first aspect, the connecting device may be provided as a stand-alone component for connecting boards. The connecting device may be configured for releasably fasten at least one board to a support element of a system. The connecting device may comprise at least one arm with a locking member configured for engagement with an engagement surface of the support element. The locking member may comprise a plurality of protrusions forming a plurality of locking positions of the connecting device relative the support element.
The connecting device may comprise two locking members. Each locking member may comprise a plurality of protrusions.
The connecting device may comprise a plurality of arms. Two or more arms may be arranged in parallel, i.e. facing the same side of the support element. Each arm may comprise at least one protrusion. At least one protrusion of a first of the arms may be arranged at a first vertical position of the connecting device. At least one protrusion of a second of the arms may be arranged at a second vertical position of the connecting device. The first vertical position may be different from the second vertical position. The locking member may be formed by the at least one protrusion of the first arm and the at least one protrusion of the second arm.
The connecting device may comprise at least two opposing arms. Each of the opposing arms may comprise a locking member facing the locking member of the other opposing arm.
The connecting device may comprise a first and a second wing. The pressure plate may be arranged between the wings, such as centered between the wings. Each wing may have a surface generally facing in a direction opposite to the direction in which the top surface of the pressure plate faces.
The protrusions of the connecting device may form barbs or teeth for engagement with said at least one engagement surface of the support element. The barbs or teeth of the connecting device may penetrate into the surface of the support element. Said penetration may be obtained by pretension between said arms and said support. The barbs or teeth may further be aligned along one longitudinal axis of the at least one arm. They may also be transversally off-set in relation to each other along one longitudinal axis of the at least one arm. This will reduce any negative effect of a second tooth sliding in the same track caused by a first lower tooth during installation and may thereby obtain a stronger grip in the support. The support element may be made of wood, plastic or WPC (Wood Plastic Composite).
Embodiments of the various aspects disclosed provide a flexible system. Components, and elements of the components, allow for easy installation and also for repairing or replacing damaged boards. Particularly, the solutions presented allow for replacing a board without damaging the board, the support element, or the connecting device. Still, the boards are easy to install initially and provides connection to a support surface.
Embodiments of the first aspect provide for locking the connecting device in multiple positions relative the support element, such as in a vertical direction. This in turn makes the system flexible and easy to install, and may even reduce the production tolerances and requirement for leveling of the supporting surfaces before installation. It also provides a stable installation.
Embodiments of a second aspect provide for a locking and/or holding the board in a vertical as well as at least one horizontal, such as at least one transversal, direction. Hence, the system may be used with different types of boards, for example having different strength or surface characteristics, or respond differently to environmental exposure. Yet, the boards may be installed in a stable connection that may prevent the boards from separating from each other or the support. Hence, the embodiments provide for flexibility. The embodiments of the second aspect may be used without embodiments of the first aspect. However, the embodiments of the first and second aspects may be combined and contribute to a system, and components of such system, that is flexible, easy to install, and that allows for a stable installation.
Embodiments of a third aspect provide for re-installing or replacing an individual board of a plurality of boards without breaking the individual board, the support element or the connecting device. Hence, flexibility is provided for. The replacement or re-installation may be done without impairing the stability of the installation or the visual appearance. Hence, flexibility and easy installation is provided for. Hence, embodiments of the third aspect may be combined with embodiments of the first aspect and/or the second aspect.
Embodiments of a fourth aspect provide methods for easy and flexible taking up of an individual board of a plurality of boards, and re-install or replace with the same stability as when the plurality of boards was initially installed. Again, flexibility and easy installation is provided for. Hence, embodiments of the fourth aspect may be used with the system and components of any combination of the first aspect, the second aspect, and/or the third aspect.
Embodiments of a fifth aspect provide for a multi-member connecting device, wherein a first member may be disassembled from a second member. This is useful in embodiments wherein a locking member of the connecting device is non-releasable when engaging the support element. Yet, the connecting device provides a strong connection between the connecting device and the support element. Again, flexibility and easy installation is provided for. Hence, embodiments of the fifth aspect may be used with the system and components of any combination of the first aspect, the second aspect, the third aspect, and/or the fourth aspect.
Embodiments of a sixth aspect provide a system and a method for multiple support elements that may be utilized together with connecting devices having a single and/or multiple positions relative the support elements. Again, flexibility and easy installation is provided for. Hence, embodiments of the sixth aspect may be used with the system and components of any combination of the first aspect, the second aspect, the third aspect, the fourth aspect, and/or the methods of the fifth aspect.
Embodiments of a seventh aspect provide a board unit, comprising a board and a connecting device configured to releasably fasten the board to a support element. The connecting device is configured to be provided in a groove and to be secured to the board in each of an outward transversal direction of the board, a first angular direction and an opposite second angular direction. Thereby, the connecting device may be kept in position during handling of the board unit and installation of the boards may be simplified. Hence, embodiments of the seventh aspect, especially embodiments of the connecting device, the board and the support elements, may be used with the system and components of any combination of the first aspect, the second aspect, the third aspect, the fourth aspect, the fifth aspect and/or the sixth aspect.
Embodiments of an eighth aspect provide a connecting system for boards, comprising a support element for supporting at least one board and a connecting device configured to releasably fasten the at least one board to the support element. Arms of the connecting device are pre-tensioned towards the support element. Thereby, the arms may compensate for dimensional deviations in the support element which may be present during installation or which may arise over time when the support element may change shapes, e.g. due to shrinkage or deformation. Hence, embodiments of the eighth aspect, especially embodiments of the connecting device, the boards and the support element, may be used with the system and components of any combination of the first aspect, the second aspect, the third aspect, the fourth aspect, the fifth aspect, the sixth aspect and/or the seventh aspect.
Embodiments of a ninth aspect provide a decking system comprising a plurality of connecting devices, a plurality of decking boards, and a plurality of support elements, wherein the connecting devices and support elements are configured so that the boards are displaceable, preferably commonly displaceable as a single unit, along a longitudinal direction of the support elements. When commonly displaceable, gaps between the boards along this longitudinal direction may not become arbitrarily large, at least since the connecting devices interconnect the boards. Hence, embodiments of the ninth aspect, especially embodiments of the connecting device, the boards and the support element, may be used with the system and components of any combination of the first aspect, the second aspect, the third aspect, the fourth aspect, the fifth aspect, the sixth aspect, the seventh aspect and/or the eighth aspect.
Further benefits of embodiments disclosed herein follow in the detailed description.
The term “comprises/comprising” when used in this specification is taken to specify the presence of stated features, integers, steps or components but does not preclude the presence or addition of one or more other features, integers, steps, components or groups thereof.
These and other aspects, features and advantages of which embodiments of the invention are capable of, will be apparent and elucidated from the following description of embodiments of the present invention, reference being made to the accompanying drawings, in which
Specific embodiments of the invention now will be described with reference to the accompanying drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the invention to those skilled in the art. The terminology used in the detailed description of the embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, like numbers refer to like elements.
The present invention will be described with regard to nine main embodiments referred to as “Aspects” and which are also described in “items” and the claims. Each aspect has several sub-embodiments. Furthermore, each aspect may be combined with one or several of the other aspects, including one or several of their respective sub-embodiments. Also, some general aspects are described, which are applicable to each of aspects 1 to aspect 9. In the description, reference will be made to decking, such as a decking system, a decking board, a connecting device for a decking board, and a support element for supporting a decking board. However, this is only for illustration purposes. One or a plurality of boards to be connected to a support within the context of the present invention may also comprise cladding, i.e. one or several boards or panels to be mounted on a wall, or ceiling panels, i.e. one or several boards or panels mounted to the ceiling. Whenever reference is made to a decking board in the following description, this is intended to also cover other types of boards or panels, such as cladding or ceiling panels. Hence, when reference is made to horizontal and vertical, the actual direction depends on the installation plane or installation direction. Horizontal and vertical are illustrative directions of a first direction and a second direction that are perpendicular and extend in perpendicular planes. The horizontal or first direction extends parallel to the baseline, which is the installation plane or installation direction.
Each aspect contributes to providing a system that is flexible, easy to install and allows for repairing damaged boards without damaging the board, the support element, or the connecting device and still locks the boards in at least one of their vertical direction and their transversal direction. However, each aspect may also form separate and distinct inventions. The scope of the invention is defined by the claims and items. Such benefits are useful for each of the types of boards indicted herein.
In the following description, reference will be made to horizontal, vertical, transverse, and longitudinal direction and/or plane. In the context of the embodiments described herein, horizontal, vertical, transverse, and longitudinal direction and/or plane is generally relative the installation plane or installation direction of the board, which normally is installed with its top surface in a horizontal plane. The top and bottom surfaces of the board generally extend in parallel horizontal planes. The transverse direction of the board is a horizontal direction perpendicular to the longitudinal direction of the board, and vice versa. The transverse direction is parallel to the width of the board, whereas the longitudinal direction is parallel to the length of the board. The vertical direction and/or plane is perpendicular to the horizontal direction and parallel to a normal of the top and/or bottom surfaces of the board. Axial direction in this context is the installation direction of the connecting device 2 relative the support element 1. The axial direction may be substantially perpendicular to the longitudinal direction of the support element 1. Hence one or several components of the system may extend in a direction perpendicular to the vertical direction when in an installed state, i.e. when positioned relative the board and the system is installed. Furthermore, proximal and distal end of the connecting device and elements thereof is referred to. The proximal end of the connecting device is at the end of the device for attachment to the board. The distal end of the device is at the opposite end of the device away from the attachment to the board. The distal end is the end for attachment to the support element.
Aspect 1 provides embodiments of a connecting system, a support element 1 and a connecting device 2. The connecting device may also be referred to as a clip. The embodiments are flexible and provides for easy installation. More particularly, the connecting device can be locked to the support element in multiple vertical positions. Hence, the system can absorb inaccurate leveling of support surfaces, by which boards 3 are supported. Further benefits of aspect 1 are described below.
Aspect 2 provides embodiments of a system and the connecting device 2 for the system. The embodiments are flexible and provides for easy installation. More particularly, the connecting device 2 provides for locking of the boards 3 in their vertical direction as well as holds them in a horizontal direction relative the connecting device 2. The connecting device 2 or the board 3 may lock vertically against a friction member. The connecting device may lock with a pretension, holding the board 3 firmly against the support element, e.g. against the friction member. Friction between the friction member and the board may hold or lock the board 3 in a transversal and or longitudinal direction. Further benefits of aspect 2 are described below. A combination of aspect 1 and aspect 2 provides solutions that contribute to a system that is flexible easy to install and may be locked in the vertical as well as a horizontal direction relative the connecting device 2. The connecting device 2 may be locked in the vertical direction relative the support element 1. Additionally, or alternatively, the connecting device 2 may be moveable relative the support element 1 in the longitudinal direction of the support element 1.
Aspect 3 provides embodiments of a system that is flexible and provides for easy installation. More particularly, the system comprises a connecting device 2 that provides for re-installing or replacing a single board 3 of a plurality of boards. Further benefits of aspect 3 are described below. Any combination of aspect 1 and/or aspect 2 with aspect 3 provides solutions that contribute to a system that is flexible easy to install, not only as an entirety, but also to install a single board after the initial installation, such as to replace or re-install a previously installed board of a plurality of boards.
Aspect 4 provides embodiments of methods for taking up and installing a board of a plurality of boards.
Aspect 5 provides embodiments of a multi-member connecting device.
Aspect 6 provides embodiments of a system and a method, wherein a first support element and a second support element are used together with embodiments of the connecting device, which may have a single or multiple positions relative the supporting elements.
Aspect 7 provides embodiments of a board unit 76. The embodiments provide for easy installation of the board.
Aspect 8 provides embodiments of a connecting system for boards, wherein a connecting device pretensions at least one board towards a support element.
Aspect 9 provides embodiments of a decking system, wherein a plurality of decking boards are configured to be displaceable, preferably commonly displaceable as a single unit, along a longitudinal direction of a plurality of support elements.
Regardless if the support element is configured for aspect 1, aspect 2, aspect 3, aspect 4, aspect 5, aspect 6, aspect 7, aspect 8 or aspect 9, or any other aspect or embodiment, the support element may be self-supporting, such as a joist that may carry the load applied to the boards without a continuous underlying support and have the features of the embodiments integrated therein. Alternatively, the support element is configured to be supported by a continuous support surface, such as the ground, a floor or a joist. The support element may be fastened or secured, such as screwed, to the underlying support surface or a stronger support element. The support surface may e.g. be made of concrete. The support surface may be continuous, such as a floor or the ground, a wall, or a ceiling. Alternatively, or additionally, the support surface may be dis-continuous, such as comprising a plurality of pedestals or plinths, on which the support element may be mounted, optionally with intermediate joists. Neighbouring pedestals or plinths may be separated by a distance that is larger than a distance separating neighbouring support elements.
Each aspect will now be described with reference to the drawings and by reference to a decking system. The same reference numeral is used for each aspect, which indicates that the element associated with each reference numeral may be used with any of the other elements. However, each element is not required for each aspect, but may be part of a sub-embodiment.
Aspect 1
Embodiments of aspect 1 comprise a connecting system for decking, which is illustrated in
The support element 1 comprises a top surface 4 and at least one lateral surface 5. The top surface may extend generally transverse to the lateral surface. At least one locking member 6 may be arranged on the lateral surface 5. Furthermore, the connecting device 2 comprises at least one arm 7 with a locking member 8 configured for engagement with the locking member 6 of the support element 1. At least one of the locking member 6 of the support element 1 and the locking member 8 of the connecting device 2 may comprise a plurality of protrusions 9, 10 forming a plurality of locking positions of the connecting device 2 relative the support element 1. The plurality of locking positions may be along an axial direction of the arm 7. This provides for easy installation.
For example, and as is illustrated in
As is illustrated in
In other embodiments, only one of the locking member 6 of the support element 1 and the locking member 8 of the connecting device 2 comprises a plurality of protrusions 9, 10. Still, multiple locking positions will be provided. The number of protrusions may be selected to provide a suitable locking force between the connecting device 2 and the support element 1. This in turn may be dependent on the shape of the protrusions, the size of the protrusions etc. For example, the protrusions 10 of the locking member 8 of the connecting device 2 may have a proximal flank, i.e. a side of the protrusion located towards a proximal end of the connecting device 2, which is at the decking board, and a distal flank, i.e. a side located towards a distal or free end of the connecting device 2, which is at the support element 1. The distal flank may be tilted towards or be facing the distal end, whereas the proximal flank may be tilted towards or be facing the proximal end. The protrusions of the locking member 6 of the support element 1 may have complementary flanks with shapes that are complementary to the shapes of the protrusions of the locking member 8 of the connecting device 2. The angle may also be different, e.g. a support element 1 connected to two different connecting devices 2, one with higher angle and thereby lower locking strength and one with complementary angle or over negative angle for higher strength. The level of tilt of the distal and proximal flanks impacts the force required to engage the locking member 6, 8, and the amount of force required to separate them. In general, it is preferred to have a higher angle on the distal flank of the connecting device 2 than on the proximal flank in order to obtain lower engagement force compared to the disengagement force. The protrusions may, e.g., be formed as longitudinal or extended ridges. In other embodiments, the protrusions are beads. With longitudinal ridges of the protrusions, and corresponding longitudinal valleys between ridges, the connecting device 2 may move relative the support element 1, such as in the longitudinal direction of the support element 1.
The pressure for engaging the locking member 8 of the connecting device 2 to the support element 1 may be in the range of about 20-80 N, preferably in the range of 40-50 N, per connecting device 2. The total force may be distributed between the number of locking members 6 per connecting device 2. The connecting devices 2 may be pushed down one by one, if the board is configured to allow twisting along its longitudinal direction. It can be beneficial if the decking board 3 is made less stiff by having longitudinal chambers along the length of the decking board 3 in the core. This will reduce the installation force needed. The force required for taking up or disengaging the connecting device 2 from the support element 1, i.e. the locking member 8 of the connecting device 2 from the locking member 8 of the support element 1, may be in the range of 50-1500 N per connecting device 2. The force required may be dependent on the strength of the connecting device 2. If the connecting device is made of, e.g. glass-fibre reinforced polypropylene, the force to disengage may be in the range of 80-400 N per connecting device 2 at a gap between decking boards of 3-6 mm. It is also foreseeable that the force is as high as above 700 N. A metallic connecting device 2 may obtain even greater locking strength, also in embodiments where the gap between two installed deck boards is in the range of 1-5 mm. Preferably, the force to disengage is higher than 150 N, such as higher than 400 N. Even more preferably, the force to disengage is higher than 700 N, particularly when the connecting device 2 has a first set of protrusions and a second set of protrusions, as will be described below.
As is illustrated in
In some embodiments, such as illustrated in
In some embodiments, first locking member and the second locking member having different strengths may be provided on separate arms 7. Hence, one arm may have a first locking member having a first locking strength, and a second arm may have a second locking member having a second locking strength. The first locking member and the second locking member may be configured as described above with protrusions having different shapes, such as heights, and/or angles. Additionally, or alternatively, the locking strength may be provided by different materials of the locking members, wherein second locking member is made of a metallic material or reinforced by an insert of metallic material. The first locking member may be made of a weaker material and/or have a weaker configuration such that it more easily unlocks, or even breaks to unlock. This may be combined with having different heights of the protrusions 9a, 9b, 10a, 10b of the connecting device 2 and/or the support element 1. Different locking strengths may also be provided by two connecting devices. The two locking devices are configured to be mounted in pair, either separately or interconnected with each other. Hence, different locking strength is provided at substantially the same position of the decking boards 3. For example, one of the connecting devices may be made in a different material and/or having locking members with different strength than the other, as is described with regard to various embodiments herein.
In some embodiments, each lateral surface 5a of the support element may have a releasable first locking member 81 and a second non-releasable locking member 82, as is illustrated in
The releasable first locking member 81 may be provided by the at least one first protrusion 9a. In some embodiments, the first protrusion 9a of the support element 1 may have a distal flank with an angle a2 relative a normal of the lateral surface 5a that is neutral or positive, i.e. which is releasable. Hence, the connecting device 2 may be possible to partly disengage from the support element 1, such as to disengage a first decking board 3a as described below with regard to
It should be noticed that the second protrusion 9b may also have a positive angle a2, such as to fit with the second protrusion 10b at arm 7 illustrated in
The connecting member 2 having different locking forces may be provided together with connecting devices only having a single locking force relative the support element 1. For example, it may be desired to lock some of the decking boards in a decking with a stronger locking force than other decking boards, such as every 3-5 decking board in order to lock the entire decking and prevent unlocking in the vertical direction due to environmental effects.
In some embodiments, such as is illustrated in
Furthermore, the flanks of the protrusions 9, 10 of the connecting device 2 or the support element 1 may have friction enhancing elements, such as small retention grooves, rough surface or barbs.
The connecting device 2 may be made of a plastic having an E-modulus of about 5-9 GPa, preferably glass fiber reinforced and preferably with long glass fibers. It may be made of Polypropylene. However, the E-modulus may be lower, such as if made with Polyoxymethylene (POM) or Polyamide (PA).
In some embodiments, each arm of the connecting device 2 comprises a locking member 8. Each locking member may comprise at least one set of protrusions 10. Each set may comprise one or a plurality of protrusions.
In some embodiments, such as is illustrated in
In some embodiments, each arm of the connecting device 2 comprises at least one protrusion. The peak or tip of each protrusion of each arm may be provided in different planes compared to an opposing peak or tip of the other arm, such as different horizontal planes relative the decking board 3 when installed. Hence, a peak of a protrusion of a first arm 7 may be offset in the axial direction relative a peak of a protrusion of a second arm 7. Hence, as the connecting device 2 is pushed over the support element 1, the protrusions on each arm will alternatingly engage an opposing recess or valley of the support element. When the protrusions 10 of one arm 7 mates with a recess or valley of the support element 1, the protrusions 10 of the other arm 7 will be positioned against the peak or tip of the protrusion of the other side of the support element. This provides for improved resolution or number of possible positions for the arm relative the support element. Alternatively, the protrusions of each arm can be spaced a larger distance with maintained resolution, whereby the strength of the connecting device may be improved.
In other embodiments, the connecting device 2 comprises a plurality of arms on each side of the clip or on each side of the support element. For example, a pair of arms on one side may face a pair of arms of the other side. This may be combined with the peak or tip of the protrusions being arranged in different planes as described above. For example, one arm on each side of the connecting device, i.e. two arms facing in opposing directions, may have protrusions arranged in the same, first plane, whereas two of the other arms on each side facing in opposing directions may have may the protrusions arranged in the same, second place. This provides for an even distribution of forces, such as when the connecting device 2 is attached to the support element 1.
Furthermore, in some embodiments when the connecting device 2 is in one of its locked positions relative the support element, the proximal flank or side of the protrusion of the connecting device 2 abuts the distal flank or side of the support element 1. However, the distal flank or side of the protrusion of the connecting device 2 may be spaced apart from the proximal flank or side of the support element 1. This may prevent undesired wear and noise due to these sides rubbing against each other. Furthermore, if the protrusions are elongated, they may prevent tilting of the connecting device 2 relative the support element 1, since at least the proximal flank of the connecting device and the distal flank of the support element abut along at least a portion of the elongated protrusion.
As is illustrated in
The embodiment of
Each lateral surface 5 may comprise one locking member 6. The connecting device 2 may comprise two locking members 8. Each locking member 8 of the connecting device 2 may be arranged to face one of the locking members 6 of the support element 1. At least one of the locking members 6 of the support element 1 and the locking members 6 of the connecting device 2 comprises a plurality of protrusions 9, 10. In the embodiments illustrated in
In the embodiments illustrated in
The proximal end 11 of the arms 7 may be connected by a bridge member 23, which may be formed by the arched end of the arms 7. In the illustrated embodiment in
Clearly, the bridge member is optional, and according to other embodiments (not shown), the connecting device does not comprise a bridge member. For example, the arms 7 may be connected by the pressure plate 16 only.
Each of the shape of the arms, such as at their proximal ends 11, and the shape of the bridge member 23 may contribute to the flexibility of the arms, which in turn impacts the locking force between the elements. The distal or free ends of the arms 7 may be spaced apart about 5-100 mm, preferably about 10-20 mm, such as about 12-14 mm. The lateral side of the support element 1 may be spaced apart a corresponding distance. From the distal or free ends of the arms 7 and towards the opposing proximal ends, the distance between the arms 7 may narrowing, such as about 1-3 mm, before the being spaced apart a constant distance. The constant distance may be about 9-15 mm, such as about 10-12 mm. This provides for installation tolerances, since the outwardly flaring of the arms 7 at their distal ends allows for a slight misalignment over the support element 1, which is useful during replacement of a decking board 3. As the decking board 3 is tilted towards the support element 1, the arms 7 will align the connecting device 2 relative the support element 1. Hence, flexibility is provided for. For example, a difference of 2.5 mm between the distance at the distal end compared to the constant distance allows for a misalignment of 1.25 mm on each side of the support element 1.
At the proximal end of the arms, i.e. the end of the arms opposing the distal end, the arms 7 may be spaced apart slightly more, preferably about 0.5-3 mm, such as about 1 mm, than the maximum transversal distance between protrusions on either side of the support element 1. This allows for installation tolerances and allows the connecting device 2 to tilt slightly. However, even if it tilts, it will ultimately be supported by the support element 1, but it will not jam during take up of a decking board. The proximal portion, such as the proximal 50-75% of the arms, may be substantially flat at the surfaces facing the support element 1, whereby the connecting device 2 does not engage the support element at this section of the arms 7. This assists in preventing tilting of the connecting device 2 as the decking board 3 is exposed to environmental effects. In some embodiments, the distance between the locking members 8 of the connecting device, such as at the distal end of the arms 7, is shorter than a distance between the locking members 6 of the opposing side of the support element 1, such as at the lateral surfaces 5. In such configurations, the arms 7 are pre-tensioned towards the support element 1 when the connecting device 2 is positioned in locking engagement with the support element 1. This may impact the force required to separate the elements. However, it also provides for a tight fit even with more relaxed production tolerances compared to when no pre-tension is provided. This in turn contributes to lower production cost of the system. For example, the difference in distance between opposing protrusions of the arms 7 and the distance measured perpendicularly between protrusions on either side of the support element 1 may be about 1-3 mm, which means that each arm may flex outwardly about 0.5-1.5 mm as the connecting device 2 is positioned in a locked position relative the support element 1. Pre-tensioning of the arms 7 towards the support element 1 may also be provided in embodiments where a single locking position between the connecting device 2 and the support element 1 is provided.
As is illustrated in the embodiment in
In the illustrated embodiments, the width of the arms 7 at the distal or free end is larger in the embodiment of
As is also illustrated in
The support element 1, such as at the top surface 4 of the support element 1, may comprise at least one retention element 12 for holding at least one friction member 13. The retention element may be a mechanical retention element. Alternatively, or additionally, the retention element may be a chemical retention element, such as an adhesive or a tape. The friction member 13 may be positioned between, such as centered therebetween, two arms 7 of the connecting device 2 when it is positioned in locking engagement with the support element 1. Hence, the arms 7 may prevent the friction member 13 to slide away should the friction member come loose. Each friction member 13 may be configured and arranged to abut at least one decking board 3 when the connecting device 2 is positioned in locking engagement with the support element 1, as is illustrated in
The bridge member 23 of the connecting device 2 may be spaced apart from the top surface 4 as well as the friction member 13 when the decking board 3 is supported. The distal end of the arms 7 may be spaced apart from the support element 1 when the decking board 3 is supported. This provides for avoidance of damaging the connecting device when the decking board 3 is loaded. However, in some embodiments, a portion of the connecting device 2 may engage, e.g. penetrate into the surface of the friction member 13 in order to increase the locking force against the friction member 13. For example, a nail or barb element may extend from the connecting device 2, such as from the bridge member and be configured to engage the friction member 13.
In some embodiments, the at least one retention element comprises a mechanical retention element 12 that comprises a recess 15 having an opening 14 at said top surface 4 with a cross-sectional width that is smaller than a cross-sectional width of at least a portion of the remaining portion of the recess. The friction member 13 may have a shape that is at least partially substantially complementary to the recess. Since the friction member 13 may be compressed, it may expand after being inserted into the mechanical retention element 12, and held within the recess. The mechanical retention element 12 is not impacted by environmental effects, such as rain, ice, particles, etc. that could separate the friction member 13 from the support element 1. However, in other embodiments, the friction member 13 is attached to the support element 1 by other retention elements, such as to the top surface 13, by an adhesive or a tape.
As is illustrated in
In some embodiments, the connecting device 2 comprises a pressure plate 16 configured such that a pressure may be applied to the connecting device 2 in order to lock it to the support element 1. The pressure plate 16 may be arranged generally perpendicularly to the at least one arm.
As is illustrated in
As is illustrated in
As is illustrated in
Each wing 18 may have a surface 19 generally facing in a direction opposite to the top surface of the pressure plate 16. This provides a three-point engagement arrangement for installing the connecting device 2 by hand or with a tool, which in turn provides for easy installation. For example, the thumb may engage the top surface of the pressure plate 16, and each of the index finger and the middle finger may engage one of the surfaces 19 of the wings 18. Alternatively, a tool, which is not illustrated, may engage these surfaces. The top surface of the pressure plate 16 may be provided in a different plane than the surfaces 19 facing in opposite direction. The plane of the pressure plate 16 may be located closer to the top of the connecting device 2, i.e. farther away from the support element 1 than the surfaces 19 when installed relative the support element 1. Hence, the pressure plate 16 is elevated relative the surfaces 19 in the insertion direction. Hence, convenient and easy installation of the connecting device is provided for, whereby the pressure applied, e.g. by the thumb, can be centered between the wings 18 or arms 7.
The connecting device 2 may comprise at least one projecting element 59. In particular, the connecting device 2 may comprise a pair of projecting elements 59, e.g. as shown in the embodiments in
The projecting elements 59 may be disposed between the wings 18 as shown in
In one embodiment, the lower surface 62a is provided below the release surface 38 along a vertical direction of the connecting device 2. Thereby, the lower surface 62a may abut a lower wall 45a of the third groove 45 in the installed state and thereby may serve as a load surface when the boards are loaded. The lower wall 45a may be a portion of the third groove 45 facing towards the top surface 42 of the second decking board 3. The release surface 38 may be spaced from the lower wall 45a in the installed state.
In one embodiment, the lower surface 62a is provided above the release surface 38 along the vertical direction of the connecting device 2. Thereby, the release surface 38 may engage with the lower wall 45a in the installed state and hence may serve as a load surface when the boards are loaded. The lower surface 62a may be spaced from the lower wall 45a in the installed state.
In one embodiment, the lower surface 62a and the release surface 38 are provided at the same vertical level. Thereby, both the lower surface 62a and the release surface 38 may engage with the lower wall 45a in the installed state. Thereby, an increased area of the load surface may be obtained.
In any of the embodiments above, a width of a projecting element 59 along a transversal direction of the connecting device 2 may be smaller than a width of a wing 18. This is shown e.g. in the embodiments in
In the embodiments in
As is illustrated in
As is illustrated in
At least one support element 1 may extend along an entire underlying joist, such as to protect the underlying joist from water or moisture and prevent rotting or decaying. Multiple joists may be positioned end to end to form a continuous support element. However, in other embodiments, a gap or distance is provided between two neighboring support elements. The support element should mainly be located at the gap between two decking boards in order to provide adequate support and engagement with the connecting device.
In one embodiment (not shown), the metallic connecting device 2 comprises two arms 7, each arm with a locking member 8 comprising one protrusion 10. The lower portion of the arm may be shaped differently than that in
The support element 1 described above with regard to the decking connecting system may be provided as a standalone component, for example as a replacement component. Hence, it may be produced and provided separate from the connecting device 2 and the decking boards 1. The embodiments of the support element 1 when provided independently will not be repeated. With regard to the design of the support element 1, reference is made to the forgoing description of the decking connecting system.
Similarly, the connecting device 2 described above with regard to the decking connecting system may be provided as a standalone component, for example as a replacement component. Hence, it may be produced and provided separate from the support element 1 and the decking boards 3. However, the embodiments of the connecting device 2 when provided independently will not be repeated. With regard to the design of the connecting device 2, reference is made to the forgoing description of the decking connecting system. The connecting device may be provided as a single component.
Alternatively, or additionally, the joist, which may be wooden or made of WPC, may be profiled with one or several longitudinal grooves and tongues along one or both of the side surfaces. The connecting device 2 may engage the longitudinal grooves, such as described above. Alternatively, the connecting device may engage the wooden or WPC joist in a single position, such as with a snap fit locking member, a clip, a clamp etc. The connecting device 2 may be made as a single structure or in one piece, or may comprise multiple structures or be made of multiple pieces, such as described with regard to Aspect 5. In any of the embodiments described above, the connecting device may lock with a pretension, holding the board 3 firmly against the support element 1.
Embodiments of aspect 1, illustrated in
Any of the embodiments of the support element 1, the connecting device 2 and boards 3 described in relation to aspects 1-8, including items 1-56, and
Finally, it is noted that in the case of cladding, “vertical” locking of the board relative the connecting device is essential, but not in the “horizontal” directions. One reason for this is that the boards are pulled downwards by gravity in the “horizontal” direction. In particular, the transversal locking of the first board relative the connecting device using the first holding member 30 is optional and may be left out. Alternatively or additionally, the part of the second holding member 31 which locks the second board transversely relative the connecting device may be left out.
Aspect 2
Embodiments of aspect 2 comprise the connecting device 2 for the connecting system, which will be described below with reference to e.g.
The connecting device 2 comprises the locking member 8 for vertically locking the connecting device 2 relative the support element 1. With regard to aspect 2, the locking member 8 of the connecting device may be configured to provide multiple positions relative the support element 1, as has been described above with regard to aspect 1. Such embodiments are shown in e.g.
The connecting device 2 may comprise at least one first holding member 30 configured to lock a first decking board 3 transversally relative the connecting device 2. In some embodiments, the first holding member 30 is configured to lock the first decking board 3 vertically relative the connecting device and/or the support element 1. Also, the connecting device 2 may comprise at least one second holding member 31 configured to lock a second decking board 3 transversally relative the connecting device 2. In some embodiments, the second holding member 31 is configured to lock the second decking board 3 transversally relative the connecting device 2. The connecting device may as such be moveable relative the support element 1.
At least one first holding member 30 means that the first holding member 30 may be split in two or more. Each of the first holding members 30 may lock the first decking board 3 in the transversal direction. In other embodiments, one of the first holding members 30 is configured to lock the first decking board 3 in the transversal direction whereas another of the first holding members 30 is configured to lock the first decking board 3 in the vertical direction.
Similarly, at least one second holding member 31 means that the second holding member 31 may be split in two or more. Each of the second holding members 31 may lock the second decking board 3 in the vertical direction. In other embodiments, one of the second holding members 31 is configured to lock the second decking board 3 in the vertical direction whereas another of the first holding members 31 is configured to lock the first decking board 3 in the transversal direction.
Hence, the connecting device 2 may be configured to allow the decking boards to move in the longitudinal direction. Furthermore, lock and locking in the transversal direction means that the connecting device 2 and the decking system is configured to allow the decking boards 3 to move in the transversal direction due to environmental effects without the connecting device disengaging or unlocking from the decking boards. Thereby, separation forces due to shrinkage of the decking boards are accounted for with the transversal locking. Hence, locking in the transversal direction means that the decking boards 3 may move due to the environmental effects also in the transversal direction. For example, the connecting device 2 may be slightly flexible, such that the distance between the first holding member 30 and the second holding member 31 extends or follows the movement of any of the decking boards of the decking in the transversal direction. Hence the connecting device 2 may extend in response to movement of one or several of the decking boards 3 in the transversal direction. Alternatively, or additionally, the connecting device 2 and/or the decking boards 3 are configured with sufficient tolerance or clearance that allows for movement of the decking boards 3 in the transversal direction. In such embodiments, the connecting device may be more rigid. However, the connecting device 2 may also be flexible even if tolerance and/or clearance is built into the system. In still other embodiments, substantially no clearance or less clearance than the maximum movement, such as movement due to environmental effects, of the decking boards in the transversal direction is built into the system, and the connecting device 2 is fairly rigid and substantially maintains its shape in response to movement of the decking boards 3. In such embodiments, the integrity of the connecting device 2 is sufficiently strong such that the entire decking may move in the transversal direction. For example, the installed boards may move in the transversal direction as a single unit, such as an entire decking.
The tolerances should be sufficient to allow the decking board to shrink around its longitudinal axis. Each locking joint between the connecting device 2 and the decking board 3 should allow such shrinkage with maintained locking of the decking board 3 relative the connecting device 2. For example, the distance or gap between two decking boards, i.e. in the transversal direction of the decking boards, made of WPC may become larger, i.e. the decking boards shrink, up to 1 mm, such as about 0.5 mm, more typically about 0.1 mm. The distance or gap between decking boards made of wood may become up to 6 mm larger due to environmental effects. Decking boards made of bamboo or a bamboo composite typically shrink less than decking boards made of wood. The tolerances of the locking joint between the connecting device 2 and the decking boards 3 may handle such shrinkage without the connecting device 2 disengaging from the decking boards 3 due to the shrinkage of the decking boards. In case the shrinkage is larger than the tolerances, the locking joint is sufficiently strong such that the entire decking may move, particularly in situations wherein the connecting device 2 is moveable in the longitudinal direction of the support element 1, i.e. in the transversal direction of the decking boards 3. Hence, the forces that need to be accounted for is lower for decking boards comprising WPC or bamboo compared to decking boards made of wood.
The first holding member 30 may comprise a hook with a tip 32 pointing towards the locking member 8. The hook may have a first surface 33 and a second surface 34 extending at least partially in the vertical direction. The second holding member 31 may comprise a first stop surface 35 and a second stop surface 36. The first stop surface 35 and the second stop surface 36 face at least partially in transversally opposing directions, i.e. in the transversal direction of the decking boards 3, when installed. The tip 32 of the hook is transversally spaced apart from the locking member 8.
The connecting device 2 may be used in a connecting system that comprises the connecting device 2, a first decking board 3 configured to extend in a longitudinal direction and a transversal direction, and a second decking board 3 configured to extend in the longitudinal direction and the transversal direction. The first decking board 3 comprises a first groove 40 that extends in the longitudinal direction. The first groove 40 has an opening 41 that faces towards a top side 42 of the first decking board. Also, the first groove 40 may be configured to at least partially receive the first holding member 30. The second decking board 3 comprises a second groove 43 that extends in the longitudinal direction and is configured to receive at least a portion of the second holding member 31. With this configuration, the first holding member 30 when engaged in the first groove 40 locks the first decking board 3 in the vertical direction. The first stop surface 35 and the second stop surface 36, which engage surfaces of the first decking board, locks the first decking board 3 in the transversal direction of the decking board 3. The second holding member 31 may hold the second decking board 3 at least in one transversal direction of the second decking board 3. Hence, the first decking board 3 and the second decking board 3 will not be separated in the transversal plane as one of the decking boards 3 is locked in the vertical direction. The decking boards may have the first groove 40 at one of its longitudinal side surfaces and the second groove 43 on the other of its longitudinal side surfaces. A connecting device 2 may be fastened at each side of a single decking board 3. Hence, since it is locked at one of its longitudinal side surfaces, it is locked in the vertical and horizontal direction.
In some embodiments, the first groove 40 and the second groove 43 are symmetrical. Hence, a decking board may be flipped around such that a groove that was the first groove 40 before flipping around becomes the second groove 43 when flipped around, and vice versa. Hence, the flexibility of the system is improved.
The first groove 40 and/or the second groove 43 may have side walls extending parallel to the vertical direction against which the connecting device 2 locks, such as the hook and/or the snap tab of the connecting device 2. Parallel side walls are illustrated in
There may be a vertical space between the protrusion 37 and an upper wall 45b of the third groove 45 in the installed state, see e.g.
A fourth groove 69 may be provided in the side surface 60. The fourth groove 69 shown in the embodiment in
As shown in
The second holding member 31 may be configured as a snap tab with a tip forming the first stop surface 35 and pointing in a direction towards the first holding member 30. The tip of the snap tab may be configured to be received at least partially into the second groove 43, which comprises the opening 44 facing towards a bottom side of the second decking board 3. Alternatively, the snap tab is only received in the third groove 45, e.g. sized to fit snugly in the third groove 45. Hence, connecting device may first be positioned to lock the first decking board 3. Then, the second decking board 3 may be transversally pushed towards the first decking board 3 and snapped in place by the snap tab and then locked in the vertical as well as the transversal direction also by the second holding member 31, whereby locking in the transversal direction is provided along both longitudinal sides of the decking boards 3. In other embodiments, the first holding member is configured as a snap tab. Additionally or alternatively, the second holding member may be configured as a hook.
The second holding member 31 may be generally V- or U-shaped with a first and a second leg. One leg may form the snap tab with the tip forming the first stop surface 35 and pointing in a direction towards the first holding member 30. The other leg may form the release surface 38 that extends in the transversal direction and faces towards the locking member 8 of the connecting device.
The first decking board 3 may comprise a first holding surface 47 and a second holding surface 48, which extend at least partially in the vertical direction. The first surface 33 of the hook of the connecting device 2 may be configured to abut or be supported the first holding surface 47. The second surface 34 of the hook of the connecting device 2 may be configured to abut or be supported by the second holding surface 48. This provides for locking the first decking board 3 in the transversal direction. However, it may still change its shape in the longitudinal direction, such as when exposed for environmental effects. Abutting or supporting in this context means that the first surface 33 of the hook does not need to abut or be supported by the first holding surface 47 at the same time as the second surface 34 of the hook is abuts or is supported by the second holding surface 48. Clearance and tolerances may be provided such that only one of the first surface 33 and the second surface 34 of the hook is abutting or is supported at the time. Still the clearance or production tolerances should be sufficiently tight to prevent that the hook is released from the decking board 3 during load or exposure to other environmental effects.
In some embodiments, the first holding surface 47 is formed within the first groove 40 and the second holding surface 48 is formed by a tip of a tongue 49 of the first decking board 3. The tongue 49 may be configured to be received at least partially between the first surface 33 of the hook of the connecting device and the second surface 34 of the hook of the connecting device. When the first groove 40 and the second groove 43 are symmetrical, this provides for the tongue 49, when in the second decking board, being configured to cover at least a portion of the connecting device 2 from the top side 42 of the decking board 3. In other embodiments, such as that shown in
The tongue 49 may have a bevel or chamfer at least at one of its edges of its free end, as is illustrated in
Furthermore, the arms 7 may have a bevel or chamfer at the edge facing the tongue 49. In still other embodiments, a combination of guiding surfaces on both the connecting device 2 and the decking board 3 may be provided. During such guidance, the connecting device 2 may be temporarily tilted and the narrow space between the decking boards described above will guide the connecting device 2 back to a mainly vertical alignment. Guiding surfaces may be provided in embodiments wherein the connecting device 2 is maintained in the decking board during tilting. It may be used in embodiment wherein locking in the transversal direction is provided. Furthermore, it may be provided in embodiments where no locking in the transversal direction is provided.
Furthermore, the tongue may be tilted from the free end of the tongue 49 upwards towards the top surface 42. This facilitates engaging the connecting device 2, such as the hook, by sliding a decking board with the tongue 49 towards the connecting device 2 and snap fitting the decking board being slid until the connecting device 2 engages the tongue 49.
In some embodiments, the pressure plate 16 is generally arranged perpendicularly to the locking member 8, as has been described with regard to aspect 1 and will not be repeated with regard to aspect 2. The pressure plate may have a flange 39 that extends from the pressure plate 16 and forms a free end portion of the hook. This embodiment may also be used in aspect 1.
The connecting device 2 may comprise the wings 18 as has been described with regard to aspect 1. At least one of the first wing 18 and the second wing 18, between which said pressure plate 16 may be arranged, may at least partially form the second holding member 31.
In some embodiments, the first decking board 3 comprises the tongue 49 with the tip, and the locking member 8 of the connecting device comprises the at least one arm 7, as has been described with regard to aspect 1. The arm may be configured to extend in the vertical direction between the tongue of the first decking board 3 and the second decking board 3. An edge 50 of the arm 7, which faces in a direction towards the tongue 49 of the first decking board 3, is at least partially offset in the transversal direction from the tip of the tongue 49. This provides for angling or tilting the second decking board 3 with the connecting device 2 maintained in the second decking board with the edge 50 spaced apart from the tip along the entire tilting motion, or at least partly during of the tilting motion, of the second decking board 3. In some embodiments, there is a space provided between the tip of the tongue and the edge 50 when the second decking board is in the locked position. In other embodiments and as is illustrated in
The snap tab of each holding member 30, 31 may extend from a center of the connecting device 2, be curved at its outermost end, and return back with its free end towards the center of the connecting device 2. The snap tab of the first holding member 30 may be curved with the free end towards the portion of the connecting device 2 attached to the support element 1, i.e. towards the bottom surface 51 of the decking board. The snap tab of the second holding member 31 may be curved with its free end away from the portion of the connecting device 2 attached to the support element 1, i.e. towards the top surface 42 of the decking board 3. The curved portion of the snap tab of the second holding member 31 may be received in a groove of the panel, which may extend in the transverse direction of the decking board. Movement of the decking board 3, e.g. due to environmental effects, may be provided by flexibility of at least one of the snap tab of the first holding member 30 and the snap tab of the second holding member 31, preferably the snap tab of the second holding member 31.
The free end of the first holding member 30 and/or the second holding member 31 may be wedge or arrow shaped in order to protrude into the surface or wall of the groove. Hence, the free end is not parallel to the wall of the groove when it is seated therein. This provides for preventing that the holding member disengages from the groove. Any embodiment of the first holding member 30 and/or the second holding member 31 disclosed herein may comprise such a wedge or arrow shaped free end.
In the embodiments of
As is illustrated in
In the embodiments of
In the embodiment of
A tip of each snap tab may engage a side surface of a wall of the groove portion 58, 58a, 58b. The wall may be facing towards the center of the decking board 3 and be angled at a non-zero degree relative the transversal direction of the decking board 3. Hence, the decking boards may be held in the transversal direction. The connecting device may be releasably or non-releasably attached to the support element 1 as described with regard to the other aspects and embodiments disclosed herein.
Aspect 3
Embodiments of aspect 3 comprise a decking system, which will be described below with reference to e.g.
The second decking board 3 is tiltable from a locked position, as is illustrated in
In some embodiments, the locking member 8 of the connecting device 2 may comprise the at least one arm 7 as described with regard to the embodiments of aspect 1 and aspect 2. A portion of the connecting device 2 may be configured to be received within the side surface 61 of the second decking board 3 such that the edge 50 of the arm 7 faces in a direction towards the side surface 60 of the first decking board 3. The arm 7 may be configured to extend between the side surface 60 of the first decking board 3 and the side surface 61 of the second decking board 3 and beyond the bottom sides 51 of the first decking board 3 and the second decking board 3, respectively. The edge 50 of the arm 7 may be configured to be at least partially offset in the transversal direction from the side surface 60 of the first decking board 3, as has been described with regard to embodiments of aspect 2. Hence, the edge 50 of the arm 7 is spaced apart from the side surface 60 of the first decking board 3 at least partly while second decking board 3 is tilted from the locked position to the unlocked position. Hence, the second decking board 3 may be tilted without the connecting device 2 interfering with the first decking board. If it was not spaced apart, the connecting device 2 could jam between the first decking board 3 and the second decking board 3, wherein the latter could not be tilted enough for the first decking board 3 to be taken up. However, the arm 7 may engage or abut the first decking board, such as the tongue 49, at least partly during the tilting motion without jamming. This is e.g. possible if there is enough flexibility in the connecting device 2 or sufficient play or tolerances between the connecting device 2 and the second decking board 3, to which the connecting device 2 is attached during the tilting motion.
The connecting device 2 may comprise a flexible element 78 arranged to abut a portion of at least one of the decking boards, such as the edge or a wall of the groove of the decking board. The flexible element may be configured and sized to provide a pre-defined distance or gap between the decking boards 3 when mounted. The flexible element may be configured to be compressed when the decking boards are mounted or when the decking boards are exposed to environmental effects. As the decking boards 3 shrink or expand, the flexible element flexes. The flexible element may flex about 1-2 mm. This may prevent that the connecting device is dislocated and become tilted and eventually disengaged and unlocked from the decking board. Hence, the flexible element may be located between the gap between two decking boards when mounted. Hence, the gap may provide a seat for the flexible element. The flexible element may comprise a leaf spring element. Furthermore, a play between the connecting device 2 and the decking boards 3 may be provided, such as described above. Hence, the flexible element and/or the play may provide for decreasing the required strength of the connecting device 2. Movement of a decking board 3 due to environmental effects may be taken up by the flexible element and/or the play, instead of moving the entire decking or a plurality of decking boards 3 when no play and/or no flexible element is provided. The flexible element and/or play may be provided regardless if he connecting device 2 is fixed vertically or not.
In the embodiment illustrated in
As described above, the second decking board 3 in its side surface 61 may comprise the third groove 45 that extends in the longitudinal direction of the second decking board 3. The third groove 45 may have an opening 46 facing in the transversal direction. The holding member 31 of the connecting device 2 may comprise the release surface 38 that extends in the transversal direction and faces towards the locking member 8 and is configured to abut the portion of the groove 45, which portion faces towards the top surface 42 of the second decking board 3, as has been described with regard to embodiments of aspect 2.
The first decking board 3 in its side surface 60 may comprise the first holding surface 47 and the second holding surface 48, which extend at least partially in the vertical direction. The first surface 33 of the hook of the connecting device 2 is configured to abut the first holding surface 47, and a second surface 34 of the hook of the connecting device 2 is configured to abut the second holding surface 48, as has been described with regard to embodiments of aspect 2. The first holding surface 47 may be formed within the groove 40 of the side surface of the first decking board 3, and the second holding surface 48 may be formed by a tip of the tongue 49 of the first decking board 3. The tongue 49 may be configured to be received at least partially between the first surface 33 of the hook of the connecting device 2 and the second surface 34 of the hook of the connecting device 2. This has also been described with regard to embodiments of aspect 2.
As is illustrated in
The first holding surface 47 and the second holding surface 48 may be formed within the groove 40 of the first decking board 3 as shown in the embodiment in
In some embodiments, such as shown in
Aspect 4
In order to release the edge of the decking board not being tilted, the decking board may be displaced transversally after being tilted, wherein the entire decking board may be removed.
Hence, the method may comprise unlock a first lock, e.g. provided by a first connecting device, such as by tilting of a first decking board, i.e. moving in the vertical direction. Then, a second lock, such as provided by a second connecting device, may be unlocked. The second lock may be unlocked by tilting the decking board. Alternatively, or additionally, the second lock may be disengaged by moving the decking board to be unlocked in a horizontal direction, such as parallel and/or transverse to the decking. This may e.g. be useful for a connecting device having a “catch on hook” arrangement.
The connecting device 2 may be maintained in the first decking board 3a during the tilting, as is illustrated.
Then, when the first decking board 3a has been tilted, at least one decking board may be removed from the decking. In the embodiment of
In the embodiment of
In the embodiment of
Furthermore, the connecting device 2, such as the edge 50 of the arm 7, may at least partly engage the tip of the tongue 49 during the tilting motion. Hence, rather than being spaced apart as has been described above, the connecting device 2 is flexible, and/or is mounted with sufficient clearance or play in the first decking board 3a, such that it bends or flexes during tilting of the first decking board 3a. The flexing may be provided by each or a combination of the flexibility of, e.g., the friction member 13, flexibility of the arms 7, the snap tab, the protrusion 37, the wings 18, the bridge connecting the arms 7, the bridge connecting the wings 18 and the arms 7. Hence, the connecting device 2 may be pre-tensioned in the first decking board 3a during the tilting. This may guide the connecting device 2 towards its accurate position, such as by the guiding surfaces described above, even if it is initially twisted or misaligned relative the support element.
In each of the embodiments of
In order to fully remove a decking board after a first connecting device, such as the center left connecting device in
Alternatively, such as for the embodiments illustrated in
Furthermore, the decking board 3, 3a, 3b, 3c may have a lip that covers the gap and/or the connecting device from the top surface 42. In such situations, the connecting device may be unlocked by inserting a tool in the gap between the decking boards and engage the lip and move the decking board to be unlocked towards the top surface by bending of the tool. This may be useful to access the arms, such that they may be separated. This method may be useful also when the arms do not need to be separated.
In some embodiments, a tool may be used to displace at least one locking member providing vertical locking. This may be done by pushing the tool in the longitudinal direction of the decking board.
The embodiments of the methods described above may be used independently or in combination. The methods may be used with the embodiments of the connecting device 2, the decking boards 3, and the support elements 1 described herein. However, the embodiments of the methods may also be used independently from the embodiments of the connecting device 2, the decking boards 3, and the support elements 1 described herein.
Aspect 5
Aspect 5 relates to a multi-member connecting device 2, wherein a first member 2a is releasably connectable to a second member 2b as described e.g. in the embodiments in
Moreover, the second member 2b may comprise the at least one first holding member and/or the at least one second holding member, and each may be configured to lock the first board transversely relative the connecting device and/or the second board vertically relative the connecting device. Embodiments of the first and second holding members are largely analogous to the embodiments described in this disclosure in relation to aspects 1-4, 7-9 and
A further embodiment of a multi-member connecting device is shown in
The second holding member 31 of the multi-member connecting device preferably comprises a snap tab in accordance with any of the embodiments described above. It may define a vertical position of the arms 7 with respect to the support element 1 when the first 2a and second 2b members are assembled.
The second holding member 31 is optional. In one embodiment (not shown), the multi-member is configured to lock the second board vertically relative the connecting device, and optionally in one transverse direction, e.g. by engagement between the first holding member 30 and the first holding surface 47, but not in two opposing transverse directions. Other features of the connecting device may be the same as those in
In non-limiting examples, the first 2a and/or the second 2b member 2a may comprise a metal, such as stainless steel, plastic, such as PP, optionally reinforced with a glass-fibre material.
Other characteristics of the multi-member connecting device, such as embodiments of the arms 7, have been described under aspect 1 wherein reference is made to the above. Further additional or alternative features will be described next.
The first member 2a may comprise a post with an attachment portion 54, a neck portion 55, which is illustrated in phantom lines since it is covered by the second member 2b in
The first member 2a is configured to releasably hold the second member 2b. For example, the second member 2b may comprise a slot 25 e.g. as illustrated in the embodiment in
The attachment portion 54 may form a boss with a diameter or width that is larger than the diameter or width of the first portion 25a of the slot. Hence, the second member 2b may be supported by a top surface of the attachment portion 54.
The second member 2b may form a plate that extends in the horizontal plane. Opposing edges of the plate may be received in grooves of the side surfaces 60, 61 of neighboring boards 3, such as in one or several of the grooves 40, 69 and 43, 45. The grooves may extend in the horizontal plane. Hence, the second member 2b does not need to lock the boards 3 in the transversal direction. However, in other embodiments, the second member 2b comprises a first holding member 30 and/or a second holding member 31, such as described above with regard to the embodiments of aspects 1-4, and the boards 3 may comprise the grooves as described above with regard to these aspects. In some embodiments, the first member 2a may be formed as a screw or nail with a post that forms the attachment portion 54 and may be configured to extend into the support element 1. A neck, such as a neck portion 55, may be provided between the post and a head, such as a head portion 56. The post and the head may have larger diameters or widths than the neck, such that only the neck is received in the second portion of the slot, such as described above. Embodiments of a first member 2a comprising a lower portion 79 formed as a screw are illustrated in
The second member 2b may be assembled to the first member 2a by inserting the head portion 56 and the neck portion 55 through the first portion of the slot 25, and then push the second member 2b in the horizontal direction such that the neck portion 55 is received at least partially, preferably completely, within the second portion 25b of the slot. One embodiment of this assemblage is shown in
The second member 2b may comprise an obstruction element 66a and/or 66b configured to keep the first member 2a positioned in the second portion 25b in an assembled state of the multi-member connecting device, see the embodiment in
In a first embodiment, where the second holding member 31 is optional, the obstruction element 66a is formed in a tapering edge portion of the second portion 25b of the slot. The second member 2b may be assembled to, or disassembled from, the first member 2a by pushing the second member 2b relative to the first member 2a in the horizontal direction such that the second member 2b may be displaced past the obstruction element 66a.
In a second embodiment, the obstruction element 66b is formed out of the second holding member 31 which may be formed as a snap tab. During assemblage, the head portion 56 may push the second holding member 31 upwards and then the first member 2a may be horizontally displaced into the second portion 25b whereby the second holding member 31 may snap back into an original state in which, preferably, at least a portion of the underside 67 is provided under the upper side 68 of the first member 2a along the vertical direction of the first member 2a, the second holding member 31 and the first member 2a being horizontally offset. This is illustrated in the embodiment in
The second member 2b may comprise at least one stabilizing element 63, 65, preferably arranged on a top surface of the second member. In
Preferably, the arms 7 in the embodiment in
Pushing the second member 2b may be done with a tool. The tool may e.g. be shaped as a fork with two pins that may be separated a distance such that the second member 2b may be received there between. The tool may be inserted in the gap between boards 3, and the second member 2a may be pushed in the horizontal direction.
In other embodiments, the second member 2b may be connected to the first member 2a by a snap-fit arrangement, such as described above with regard to
The embodiments providing a multi-member connecting device provide for a strong joint between the connecting device and the support element 1. Furthermore, a multi-member connecting device is useful in situations wherein at least a portion of the connecting device is non-releasable relative support element 1, such as when the protrusions are formed as teeth or barbs 10c that have a strong engagement to the support element 1. Therefore, the first member 2a may be permanently or non-releasably attached to the support element 1, whereas the second member 2b may be releasably attached to the first member 2a. Hence, embodiments wherein the connecting device 2 may be disassembled provide for flexibility.
It is emphasized that the embodiments of the multi-member connecting device presented in relation to
Aspect 6
The embodiments of aspects 1 to 5 and aspects 7 to 9 may be used in independently or in combination in a support system for boards, such as decking boards. Such a system is illustrated in
The first support element 1a may be a discontinuous support element, such as comprising a plurality of pedestals or plinths, on which the second support element 1 may be arranged. Alternatively, or additionally, the first support element 1a may be the ground or a joist. The joist may in turn be supported by neighbouring pedestals or plinths, which are separated by a distance that is larger than a distance separating neighbouring joists. The joist may be made of a first material such as wood or WPC.
The second support element 1 may comprise the support element described above with regard to the embodiments of aspect 1 to aspect 5 or aspect 9. The second support element 1 may be made of a second material, such as aluminum or plastic.
The second material may be made with a production technique having higher production tolerances than the production technique used for the first material. Hence, the tolerances of the second support element 1 may be higher than the tolerances of the first support element 1a.
The second support element 1 does not need to be strong enough to carry the load applied to the boards 3 without an underlying support surface. However, even if the second support element 1 is designed to carry such load, it may be installed on the first support element 1a. The first support element may be configured to be to have a higher mechanical strength, i.e. to carry a higher load, than the second support element 1. The first support element 1a may not be possible to produce efficiently with sufficient tolerance to be connected to the connecting device 2.
The system may comprise a fastening element 80 for fastening the second support element 1 to the first support element 1a, or vice versa. The fastening element 80 may comprise a screw or bolt to be inserted though the recess 53 of the second support element 1 and that may engage the first support element 1a. Additionally or alternatively, the second support element 1 may comprise holes or recesses, through which the fastening element 80 engages the second support element 1.
In case one or a plurality of the first support elements 1a are not level, such as illustrated in
Additionally, or alternatively, in case one or a plurality of the first support elements 1a are not level, such as illustrated in
Additionally, or alternatively, in case one or a plurality of the first support elements 1a are not level, such as illustrated in
In some embodiments, the leveling or distance element 77 comprises at least a first wedge member 80a and a second wedge member 80b. At least one of the wedge members 80a, 80b may comprise protrusions or transversal ridges that may engage cavities or transversal valleys of the opposing wedge member 80a, 80b. This may prevent slipping and make the system more robust. The wedge members 80a, 80b may be mutually displaced in the transversal direction to adjust the total vertical thickness or height of the leveling or distance member to correspond to distance h.
The fastening element 80 may extend through the leveling or distance element 77, such as through at least one, preferably both, of the wedge members 80a, 80b, such that the height of the second support element 1 is fixed relative the first support element 1a and the second support element 1 when exposed to environmental effects.
In some embodiments, a method to provide a plurality of support elements 1 with level top surfaces may be used. According to the method, a plurality of first support elements 1a may be positioned. The first support elements 1a may optionally be fixed to the underlying surface. Then, at least one second support element 1 is positioned on top of each of the second support elements 1a, such as longitudinally aligned with the first support element 1a. Longitudinal elements, such as decking boards 3, may be placed on top of the second support elements 1 and may span over several of the second support elements 1, e.g. in the direction they will later be attached or fixed to the second support elements 1. The longitudinal elements may be positioned at temporary positions with a fairly large gap in-between. Any of the second support elements 1 that is in contact with the longitudinal elements, such as exemplified with the first, third and fourth support element from the left in
Before leveling any of the remaining loose second support elements 1, one or several will be brought into contact with the longitudinal elements which thereafter will be attached to the second support elements 1. For example, they may be temporarily or permanently attached using the connecting device 2. If the longitudinal element is not in the final and correct position, it may, after leveling and fastening of the first support element 1a and the second 1 support element to each other, be released from a temporary position, positioned in a final position, and attached or fixed using the connecting device 2. The same connecting device 2 may be used for temporarily and permanently attaching or fixing the longitudinal element to the second support element 1. As described above, the connecting device 2 may be snapped in position, and be releasably attached to the second support element 1. As illustrated in
Aspect 7
In this embodiment, the connecting device is also secured to the board in a transversal direction T2 of the board being directed inwards, and being opposite to the T1 direction.
By a “secured connecting device” is here meant that, when connected to the board, the connecting device is held in place during handling of the board unit 76, e.g. when it is rotated, displaced or tilted, and it does not fall out of the groove. Moreover, the board may change shapes, such as in the transversal direction, due to environmental effects without the connecting device disengaging or unlocking from the board. With reference to the discussion in relation to
As shown in
A portion of the tongue 49a may prevent the second stop surface 36, and hence the connecting device, from being displaced relative the board in the T2 direction past an inner transverse position. Alternatively, or additionally, an inner wall 45c of the third groove may prevent the protrusion 37, and hence the connecting device, from being displaced relative the board in the T2 direction past an inner transverse position
Preferably, the securing of the connecting device is screwless and does not comprise any additional separate fastening elements, such as screws, nails, adhesives, etc.
The connecting device may be disconnected from the board by displacing, e.g. sliding, the connecting device along the axis A1. It may also be disconnected from the board by compressing the snap tab, preferably along the longitudinal axis 17 of the at least one arm, and displacing it along T1.
Preferably, the connecting device is nondisplaceable in the transversal directions T1 and T2, inwardly and outwardly. For example, the connecting device may engage with the outer side wall of the second groove 43 and at least one of the second stop surface 36 and the inner wall 45c.
In some embodiments, however, the connecting device is secured but is displaceable in the transversal directions T1, T2 between an inner and an outer position, such as by a distance smaller than 2 mm.
Preferably, the connecting device is nondisplaceable in the first R1 and second R2 angular directions. For example, the second holding member 31 may engage with the upper wall 45b or with a wall of the second groove 43, and/or with the release surface 38. Optionally, the second holding member 31 may also engage with second stop surface 36 and/or the inner wall 45c.
In some embodiments, however, the connecting device is secured but is displaceable in the first R1 and second R2 angular directions between an inner and an outer position, preferably by an angle smaller than 25 degrees, such as 10 degrees.
There may be a gap or distance x1 between at least one upper part of the connecting device 2 and the overlapping decking board 3 as described in relation to
Aspect 8
Aspect 8 provides embodiments of a connecting system for boards 3, wherein the connecting device 2 pretensions at least one board towards the support element 1. Embodiments of aspect 8 have been described at least in aspect 1 and aspect 5 and in items 54-56, whereby reference is made to those parts of the disclosure.
Aspect 9
Aspect 9 provides embodiments of a decking system, wherein connecting devices 2 and support elements 1 are configured so that a plurality of boards are displaceable, preferably commonly displaceable as a single unit, along a longitudinal direction of the support elements 1. Embodiments of aspect 9 have been described at least in aspect 1 and 2 and in items 57-59, whereby reference is made to those parts of the disclosure.
By decking board 3 or deck board is meant a board, panel, tile or plank or similarly that is configured to be provided on the support element 1. Throughout the disclosure, the short-hand notation “board” may have been used. The board may be installed indoors and/or outdoors. The board may comprise at least one of softwood, hardwood, a plastic material, such as PVC, PP/HDPP, PE/HDPP, wood fibres, bamboo fibres, stranded bamboo, or metal(s), such as aluminum or aluminum alloys. The board may comprise a mix of one or several of these materials. In a first example, the board is made of softwood, such as cedar, larch, fir or pine, all of which may be pressure treated. In a second example, the board is composite lumber or a Wood-Plastic Composite (WPC) decking board, comprising wood fibres or wood flour and plastics, preferably a thermoplastic, and optionally a filler and/or a binding agent. Similarly, the board may be a composite bamboo decking board, comprising bamboo fibres and plastics, preferably a thermoplastic, and optionally a filler and/or a binding agent. The board may comprise a protective layer for protecting the board against one or several of wear, moist, heat, sunlight, etc. A set of boards may comprise further boards, such as a third decking board, a fourth decking board, etc. In particular, there may be a plurality of decking boards. The boards in the set of boards preferably have one or several essentially identical characteristics, such as shape, material, weight, dimensions, colours, designs, protective layers, etc. The boards may be substantially identical. However, it is conceivable that some boards in the set of boards have different characteristics, such as different designs, e.g. comparing one top surface to the other even on two opposing sides on one board.
The connecting device 2 is a separate connecting device and preferably mounted to the boards during their installation. Preferably, there are a plurality of connecting devices in a system according to any aspect of the disclosure, arranged along the longitudinal direction of each support element 1. The connecting device 2 may be a clip, a clamp, a clasp, a catch, a hook, a spring clip, etc. The connecting device may comprise a metal, such as stainless steel alloys such as spring stainless steel alloys or aluminum, an alloy, such as an aluminum alloy, e.g. a 6060 aluminum alloy, such as 6060-T6, or a plastic, such as thermoplastic, e.g. polypropylene (PP), polyamide (PA), acrylonitrile butadiene styrene (ABS) or acrylonitrile styrene acrylate (ASA), or a combination of any of these materials. The connecting device 2, e.g. comprising thermoplastic, may comprise a glass-fibre material for reinforcement, preferably long glass fibre diameter 15-24 μm up to 50 weight percent. The connecting device 2 may comprise a plastic or a metal, e.g. aluminum, that may be injection moulded, extruded, or digitally printed.
Preferably, there are a plurality of support elements, such as arranged in parallel, or essentially in parallel, in a system according to any aspect of the disclosure. A longitudinal direction of the boards preferably is arranged perpendicularly to a longitudinal direction of the support elements. The support element 1 may be metallic or plastic. A plastic support element may be made by the same materials as exemplified for the connecting device. A metallic support element may e.g. be made of aluminum, such as extruded aluminum. The support element 1 may comprise a metal, such as stainless steel, galvanized steel or aluminum, an alloy, such as an aluminum alloy, e.g. a 6060 aluminum alloy, such as 6060-T6, or a plastic, such as thermoplastic, e.g. polypropylene, polyamide (PA), acrylonitrile butadiene styrene (ABS) or acrylonitrile styrene acrylate (ASA), or a combination of any of these materials.
It should also be appreciated that features disclosed in the foregoing description, and/or in the foregoing drawings and/or following claims both separately and in any combination thereof, be material for realizing the present invention in diverse forms thereof. When used in the following claims, the terms “comprise”, “include”, “have” and their conjugates mean, “including but not limited to”.
The present invention has been described above with reference to specific embodiments. However, other embodiments than the above described are equally possible within the scope of the invention. In particular, any of the aspects 2-9 may be combined with any of the embodiments of the connecting device and the support element of the present disclosure, such as a connecting device having multiple locking positions relative the support element, such as in a vertical direction, as in the aspect 1. Alternatively, however, any of the aspects 2-9 may be combined with any embodiment herein wherein the connecting device has a single locking position relative the support element, such as in the embodiment illustrated by the right-most connecting device 2 in
Further aspects of the inventive concept are provided below. Embodiments of these aspects are largely analogous to the embodiments as described and exemplified above for aspect 1, aspect 2, aspect 3, aspect 4, aspect 5, aspect 6, aspect 7, aspect 8 and aspect 9, wherein reference is made to the above for a detailed description.
Item 1. A connecting device for a board system, the connecting device having a vertical direction and a transversal direction perpendicular to the vertical direction, and comprising
a locking member (8) for vertically locking the connecting device (2) relative a support element (1);
at least one first holding member (30) for locking a first board (3) transversally relative the connecting device; and
at least one second holding member (31) for locking a second board (3) vertically relative the connecting device.
Item 2. The connecting device according to item 1, wherein
the first holding member (30) is configured to lock the first board vertically relative the connecting device; and
the second holding member is configured to lock the second board transversally relative the connecting device.
Item 3. The connecting device according to item 1 or 2, wherein the connecting device (2) is configured to:
allow the first board and the second board to move in the transversal direction due to environmental effects without the connecting device disengaging or unlocking from the boards.
Item 4. The connecting device according to any of items 1-3, wherein the connecting device (2) is configured to:
be slightly flexible, such that a distance between the first holding member (30) and the second holding member (31) extends or follows movement of at least one of the first board and the second board in the transversal direction when exposed to a compression force or separation force in at least one transversal direction.
Item 5. The connecting device according to any of items 1-4, wherein the connecting device (2) is configured to:
to have sufficient tolerance, clearance or play relative the first board and/or the second board such that movement of the first board and/or the second board in the transversal direction is allowed.
Item 6. The connecting device according to any of items 1-5, wherein the connecting device (2) is configured to have substantially no clearance or less clearance than the maximum movement of the first board and/or the second board in the transversal direction, and to be substantially rigid and maintain its shape in response to movement of the boards whereby the connecting device is sufficiently strong such that the installed boards may move in the transversal direction as a unit, such as an entire decking.
Item 7. The connecting device according to any of items 1-6, wherein the first holding member comprises a hook with a tip (32) pointing towards the locking member, the hook having a first surface (33) and a second surface (34) extending at least partially in the vertical direction;
the second holding member comprises a first stop surface (35) and a second stop surface (36), wherein the first stop surface and the second stop surface face at least partially in transversely opposing directions; and
the tip of the hook is transversally spaced apart from the locking member.
Item 8. The connecting device according to any of items 7, wherein the second holding member comprises at least one protrusion (37) with a release surface (38) extending in the transversal direction and facing towards the locking member (8).
Item 9. The connecting device according to item 8, wherein the protrusion (37) extends from a wing (18) of the connecting device (2).
Item 10. The connecting device according to any of items 1-9, wherein the second holding member (31) is a snap tab with a tip forming the first stop surface (35) and pointing in a direction towards the first holding member (30).
Item 11. The connecting device according to any of items 1-10, wherein the second holding member (31) comprises a release surface (38) extending in the transversal direction and facing towards the locking member (8).
Item 12. The connecting device according to any of items 1-9, wherein the second holding member (31) is generally U-shaped with one leg forming a snap tab with a tip forming the first stop surface (35) and pointing in a direction towards the first holding member (30) and with the other leg forming a release surface (38) extending in the transversal direction and facing towards the locking member (6).
Item 13. The connecting device according to any of items 1-12, comprising a first wing (18) and a second wing (18) between which a pressure plate (16) is arranged, wherein at least one of said wings at least partially forms said second holding member (31).
Item 14. The connecting device according to any of items 1-13, comprising a pressure plate (16) generally arranged perpendicularly to the locking member (8), and having a flange (39) extending from the pressure plate and forming a free end portion of said hook.
Item 15. The connecting device according to any of items 1-14, wherein a pressure plate (16) comprises a top surface extending at least partially over a longitudinal axis (17) of the locking member (8).
Item 16. A connecting device independently, or according to any of items 1-15, 19-36, and/or claims 1-26, wherein a locking member (8) for vertically locking the connecting device (2) relative a support element (1) comprises a first locking member and a second locking member providing different locking force.
Item 17. The connecting device according to item 16, wherein the first locking member has at least one first protrusion with a first height and the second locking member has at least one second protrusion with a second height, wherein the first height is lower than the second height.
Item 18. The connecting device according to item 16 or 17, wherein an angle of the first locking member, such as proximal flank of a first protrusion thereof, relative a longitudinal axis of the connecting device is negative, and wherein an angle of the second locking member, such as proximal flank of a second protrusion thereof, relative a longitudinal axis of the connecting device is positive.
Item 19. A system for installing boards, comprising
a connecting device (2) according to item 1,
a first board (3) configured to extend in a longitudinal direction and a transversal direction, and
a second board (3) configured to extend in the longitudinal direction and the transversal direction, wherein
the first board comprises a first groove (40) extending in the longitudinal direction of the first board and being configured to at least partially receive the first holding member;
the second board comprises a second groove (43) extending in the longitudinal direction and being configured to receive at least a portion of the second holding member (31).
Item 20. The system according to item 19, wherein the second holding member (31) of the connecting device is a snap tab with a tip forming a first stop surface and pointing in a direction towards the first holding member (30) of the connecting device, wherein the tip of the snap tab is configured to be received at least partially into the second groove (43), which comprises an opening (44) facing towards a bottom side of the second board.
Item 21. The system according to item 19 or 20, wherein the second board comprises a third groove (45) extending in the longitudinal direction and having an opening (46) facing in the transversal direction, the second holding member (31) of the connecting device comprises a release surface (38), which extends in the transversal direction and faces towards the locking member (6), and wherein the release surface is configured to abut a portion of the third groove (45), which faces towards a top surface (42) of the second board.
Item 22. The system according to any of items 19-21 wherein the first board comprises a first holding surface (47) and a second holding surface (48), which extend at least partially in the vertical direction, wherein the first surface (33) of a hook of the connecting device is configured to abut the first holding surface, and the second surface (34) of the hook of the connecting device is configured to abut the second holding surface.
Item 23. The system according to item 22, wherein the first holding surface (47) is formed within the first groove (40) and the second holding surface (48) is formed by a tip of a tongue (49) of the first board, and wherein said tongue is configured to be received at least partially between the first surface (33) of the hook of the connecting device and the second surface (34) of the hook of the connecting device.
Item 24. The system according to item 19, wherein the first holding surface (47) and the second holding surface (48) are formed within the first groove (40), and wherein opposing surfaces of an end portion of the hook of the connecting device are configured to abut the first holding surface and the second holding surface.
Item 25. The system according to any of items 19-24, wherein the first board comprises a tongue (49) with a tip, and the locking member (8) of the connecting device comprises at least one arm (7) configured to extend in the vertical direction between the tongue of the first board and the second board, wherein an edge (50) of said arm, which faces in a direction towards the first board, such as the tongue of the first board, is at least partially offset in the transversal direction from the tip of the tongue.
Item 26. The system according to item 25, wherein the edge (50) of the arm, which is configured to face towards the tongue, is angled more than 180 degrees relative a second surface (34), such as a stop surface, of the connecting device, which is configured to abut the tongue of the first board.
Item 27. A system for installing boards, comprising,
a first board (3) configured to extend in a longitudinal direction and a transversal direction and having a top surface (42), a bottom surface (51) and at least one side surface (60) extending therebetween,
a second board configured to extend in the longitudinal direction and the transversal direction and having a top surface (42), a bottom surface (51) and at least one side surface (61) extending therebetween, and
a connecting device (2), wherein
the second board (3) is tiltable from a locked position, wherein it is transversally locked to the first board, to an unlocked position, wherein it is transversally unlocked from the first board (3), the position of the connecting device (2) relative the second board being substantially maintained, at least partially during tilting of the second board, between the locked position and the unlocked position.
Item 28. A system for installing boards, comprising,
a first board (3) configured to extend in a longitudinal direction and a transversal direction and having a top surface (42), a bottom surface (51) and at least one side surface (60) extending therebetween,
a second board configured to extend in the longitudinal direction and the transversal direction and having a top surface (42), a bottom surface (51) and at least one side surface (61) extending therebetween, and
a connecting device (2), wherein
the second board (3) is tiltable from an unlocked position, wherein it is transversally unlocked from the first board, to a locked position, wherein it is transversally locked to the first board (3), the position of the connecting device (2) relative the second board being substantially maintained, at least partially during tilting of the second board, between the unlocked position and the locked position.
Item 29. The system according to item 27 or 28, wherein the connecting device (2) is configured to hold the first board and the second board in at least one transversal direction, and comprising a locking member (8) for locking the first board and the second board in a vertical direction relative a support element (1).
Item 30. The system according to any of items 27-29, wherein the locking member comprises at least one arm (7), a portion of the connecting device is configured to be received within the side surface of the second board such that an edge (50) of the arm (7) faces in a direction towards the side surface of the first board, the arm is configured to extend between the side surface of the first board and the side surface of the second board and beyond the bottom sides of the first board and the second board, and the edge of the arm is configured to be at least partially offset in the transversal direction from the side surface of the first board such that the edge (50) of the arm is spaced apart from or at least partly engages the side surface (60) of the first board while second board is tilted from the locked position to the unlocked position.
Item 31. The system according to any of items 27-30, wherein the second board in its side surface (61) comprises a groove (45) extending in the longitudinal direction and having an opening (46) facing in the transversal direction, a holding member (31) of the connecting device comprises a release surface (38), which extends in the transversal direction and faces towards the locking member (6), wherein the release surface is configured to abut a portion of the groove (45), which portion faces towards the top surface (42) of the second board.
Item 32. The system according to any of items 27-31, wherein the first board in its side surface (60) comprises a first holding surface (47) and a second holding surface (48), which extend at least partially in the vertical direction, wherein a first surface (33) of a hook of the connecting device is configured to abut the first holding surface, and a second surface (34) of the hook of the connecting device is configured to abut the second holding surface.
Item 33. The system according to item 32, wherein the first holding surface (47) is formed within a groove (40) of the side surface of the first board, and the second holding surface (48) is formed by a tip of a tongue (49) of the first board, and wherein said tongue is configured to be received at least partially between the first surface (33) of the hook of the connecting device and the second surface (34) of the hook of the connecting device.
Item 34. The system according to any of items 27-33, wherein the edge (50) of the arm is angled more than 180 degrees relative a second surface (34) of the connecting device, the second being configured to abut a tongue (49), which is formed in the side surface of the first board, in the locked position.
Item 35. The system according to item 32, wherein the first holding surface (47) and the second holding surface (48) are formed within a groove (40) of the first board, and wherein opposing surfaces of an end portion of the hook of the connecting device are configured to abut the first holding surface and the second holding surface.
Item 36. The system according to item 35, wherein a clearance is provided between the tip of the tongue and the connecting device.
Item 37. A connecting device independently, or according to any of items 1-36, and/or claims 1-26, wherein the connecting device (2) comprises a first member (2a) and a second member (2b), wherein the second member is releasably connectable to the first member.
Item 38. The connecting device according to item 37, wherein the first member (2a) is non-releasably connectable to a support element (1).
Item 39. The connecting device according to item 37 or 38, wherein the first member (2a) comprises a head portion (56) and a neck portion (55), and the second member (2b) comprises a slot with a first portion and a second portion, and wherein the first portion is configured to receive the head portion and the neck portion therein, and the second portion of the slot is configured to receive only the neck portion therein, and wherein a diameter of the head portion is larger than a diameter of the second portion of the slot.
Item 40. A system comprising a first support element (1a), a second support element (1), and a connecting device (2), wherein the first support element is configured to support the second support element, the second support element is configured to support at least one board, and the connecting device is releasably connectable to the second support element.
Item 41. The system of item 40, further comprising a leveling or distance element (77) configured to be positioned between the first support element (1a) and the second support element (1).
Item 42. The system of item 40 or 41, comprising the connecting device (2) of any of items 1-39, and/or any of claims 1-26.
Item 43. A system comprising a connecting device (2) and at least one board (3) having a tongue, wherein the connecting device comprises at least one upper part sized and configured to be spaced apart, at one or several positions, from the tongue, such as from an opposing portion of the tongue, when the connecting device is mounted relative the board and when the tongue of the board is unloaded in the vertical direction.
Item 44. The system according to item 42, wherein the at least one upper part is a pressure plate 16 of the connecting device 2.
Item 45. The system of item 43 or 44, comprising the connecting device (2) of any of items 1-42, and/or any of claims 1-26.
Item 46. A board unit, comprising:
a board (3) comprising a groove, such as a third groove (45), and
a connecting device (2) configured to releasably fasten the board to a support element (1),
wherein the connecting device is configured to be provided in the groove and to be secured to the board in each of:
a transversal direction (T1) of the board being directed outwards away from the board,
a first angular direction (R1) around an axis (A1) which is provided along a longitudinal direction of the board and which is provided in a transversely outer portion, preferably an outermost point, of a lower wall (45a) of the groove, and
a second angular direction (R2) around said axis being opposite to the first angular direction.
Item 47. The board unit of item 46, wherein the connecting device is configured to be provided in said groove by means of snapping, preferably by means of a snap tab provided on a second holding member (31) of the connecting device.
Item 48. The board unit of item 46 or 47, wherein the connecting device is configured to be disconnected from the board by displacing, e.g. sliding, the connecting device in said longitudinal direction.
Item 49. The board unit according to any of items 46-48, wherein the secured connecting device is nondisplaceable in the transversal direction.
Item 50. The board unit according to any of items 46-49, wherein the secured connecting device is nondisplaceable in the first and second angular direction.
Item 51. The board unit according to any of items 46-48 and 50, wherein the secured connecting device is displaceable in the transversal direction between an inner position and an outer position.
Item 52. The board unit according to any of items 46-49 and 51, wherein the secured connecting device is displaceable in the first and second angular directions between a first and a second angular position.
Item 53. The board unit according to any of items 46-52, comprising the connecting device (2) of any of items 1-42, and/or any of claims 1-26.
Item 54. A system, comprising
at least one board (3) comprising a groove, such as a third groove (45) or a fourth groove (69),
a support element (1) for supporting the at least one board; and
a connecting device (2) configured to fasten, preferably releasably fasten, the at least one board (3) to the support element,
wherein, in an installed state of the system, the connecting device pretensions the at least one board towards the support element, preferably in a vertical direction, and
wherein, optionally, said at least one board is displaceble in the installed state, preferably commonly displaceable as a single unit, along a longitudinal direction of the support element.
Item 55. The system of item 54, wherein a vertical distance between a portion of the connecting device (2), such as a first (30) or a second (31) holding member, configured to engage with the groove in the installed state, preferably a lower wall of the groove, and a protrusion (8) of the connecting device, preferably an uppermost protrusion of a set comprising at least one protrusion, is smaller than a vertical distance between a portion of the groove configured to engage with the connecting device, preferably provided in a lower wall of the groove, such as in a transversely outermost portion of the lower wall, and a portion of the support element configured to engage with the connecting device, preferably a protrusion (6) of the support element, such as an uppermost protrusion of a set comprising at least one protrusion.
Item 56. The system of item 54 or 55, wherein at least one of a friction member (13), said portion of the connecting device (2) configured to engage with the groove in the installed state, at least one arm (7) of the connecting device, and at least one protrusion (8) of the connecting device is flexible, and preferably contributes to said pretensioning.
Item 57. A decking system comprising a plurality of connecting devices (2), a plurality of decking boards (3), each board being configured to extend in a longitudinal direction and a transversal direction, and a plurality of support elements (1) provided in parallel, or essentially in parallel, along a longitudinal direction of the support elements,
wherein each connecting device is configured to fasten, such as releasably fastened, at least one board in a pair of adjacent boards to a corresponding support element, such that the longitudinal directions of the pair of adjacent boards each are provided perpendicularly, or essentially perpendicularly, to a longitudinal direction of the corresponding support element, and
wherein the connecting devices and support elements are configured so that the plurality of boards are displaceable, preferably commonly displaceable as a single unit, relative the support element in said longitudinal direction of the support element when fastened to the plurality of support elements,
wherein the boards are interconnected to each other in a longitudinal direction of the support elements by the connecting devices.
Item 58. The decking system of item 57, wherein the boards are displaceable while the connecting devices lock them in the vertical direction and/or hold them in the transversal direction.
Item 59. The decking system of item 57 or 58, wherein each connecting device (2), each board (3), and each support element (1) are provided according to the connecting device (2), the board, and the support element of any of items 1-42, and/or any of claims 1-26.
Number | Date | Country | Kind |
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1750315-2 | Mar 2017 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2018/050264 | 3/16/2018 | WO | 00 |