This application claims priority to German Patent Application No. 10 2022 114 441.0, filed in Germany on Jun. 8, 2022, the entire contents of which are hereby incorporated herein by this reference.
The present invention relates to a connecting device for connecting electrical cables.
It is generally known from the prior art that electrical devices, such as headlights, can be connected using electrical cables in order to supply power to the electrical device. It is also generally known that two electrical cables can be connected to one another in order to obtain a lengthened electrical line.
However, these cable connections are often difficult to replace or repair in individual parts, if at all.
It is therefore the object of the present invention to provide a connecting device for connecting electrical cables which improves the ability to exchange parts.
According to the invention, this object is achieved by a connecting device for connecting electrical cables, comprising:
In this context, “reproducible” is intended to mean that an electrical conductor can be inserted repeatedly into a clamping receptacle, locked in the clamping unit, unlocked, removed from the clamping receptacle, and re-inserted (or, optionally, another electrical conductor is inserted) into the clamping receptacle, etc.
The connecting device is part of a plug-and-socket combination for connecting two electrical cables, wherein the connecting device according to the invention can be designed not only as a plug but also as a socket. In the case of the plug, the electrical contacts can advantageously be designed as pin-like projections. In the case of the socket, the electrical contacts can advantageously be designed as recesses.
In particular, the at least one second contact can be connected to a grounding line of the electrical cable, and/or the first electrical contacts can be connected to phases of the electrical cable.
An example of an embodiment according to the present invention is a 5- or 7-pole plug contact in which a contact, usually the grounding contact, is arranged centrally and the remaining 4 or 6 contacts are arranged in a circular manner around this central contact.
The connecting device according to the invention thus makes it possible for it to be disassembled without tools, that is to say without the use of a special tool, after which the clamping connections of the connecting device to the electrical cable can be released. Depending on the case in which a repair is performed, for example, a replacement connecting device can be connected to the electrical cable, or another, a shortened, or a repaired electrical cable can be connected to the connecting device.
The arrangement of clamping units can be overlapped radially on the outside by a cover which prevents direct and possibly unintentional contact with the clamping units and/or the electrical lines. In this case, the cover can consist of several, for example two or three, sub-components which are formed in a substantially identical manner and form the cover when they are fitted.
In the event that components of the connecting device according to the invention which are intended to be touched by a user are made of plastic, the plastic itself can provide a necessary insulation of the electrically conductive components with respect to the user. However, in the event that components of the connecting device according to the invention which are intended to be touched by a user are made of metal, a grounding of these components can be provided. In this case, a metal ring can in particular be arranged in contact with these components, which metal ring is in electrical connection with the above-mentioned grounding line. The connection of the metal ring to the grounding line can comprise a wire strand or a substantially rigid rib, which is integrated into, for example cast or overmolded onto, a connection base body formed from plastic. The metal ring can be arranged at an axial position at which it surrounds the arrangement of electrical contacts radially on the outside.
In a further development of the present invention, the arrangement of clamping units can comprise a plurality of first clamping units which are arranged around at least one second clamping unit, wherein each first clamping unit has substantially the same distance from the at least one second clamping unit. This arrangement of the clamping units can be an arrangement which is suitable for the arrangement of the electrical contacts—that is to say, the same arrangement. Furthermore, this arrangement can allow electrical connections to run substantially in a straight line between the electrical contacts and the clamping units. That is to say, such an electrical connection can run along a shortest path from an electrical contact to a respective clamping unit.
In this case, a free end of the at least one second clamping unit, viewed in an axial direction, can extend further outwards than the corresponding free ends of the first clamping units. This makes it possible to connect the corresponding electrical conductor to the central (second) clamping unit first and then to connect the first clamping units to the respective electrical conductors. As a result, a simplified assembly can be ensured.
In particular, the number of clamping units can correspond to the number of electrical contacts. A single respective electrical contact can thus be connected to a single respective clamping unit, such that the contact pattern of the plug or the socket can be reflected by the arrangement of the clamping units.
Furthermore, a clamping unit can have an elongated shape with two opposite longitudinal ends, and one of the two clamping receptacles of the clamping unit can be arranged at each longitudinal end, wherein in particular all clamping units can be arranged substantially parallel to one another. By means of the two clamping receptacles of a clamping unit, not only can an electrical conductor which is assigned to at least one of the electrical contacts be connected on the one side to the clamping unit without tools; but also an electrical conductor which is assigned to the electrical cable can be connected on the other side to a clamping unit without tools.
In possible embodiments of the present invention, the arrangement of clamping units can comprise a base body on which the clamping units are held. The base body can define fixed relative positions of the clamping units relative to one another, in particular by means of suitable receptacles for the clamping units.
In this case, the base body of the arrangement of clamping units may be made of plastic. In particular using an injection-molding process, the base body can thus be producible in a cost-optimized and weight-optimized manner.
The electrical contacts can be accommodated in a connection base body and be fixedly positioned relative to one another by the latter. A desired arrangement of the electrical contacts can thus be prespecified and maintained during the use of the connecting device.
In this context, the connection base body can be made of plastic. Here too, the base body can be producible in a cost-optimized and weight-optimized manner by the use of an injection-molding process. An embodiment of the connection base body made of plastic can also achieve an insulation of the arrangement of electrical contacts with respect to one another.
Advantageously, the base body of the arrangement of clamping units can be configured to engage with the connection base body in such a way that the base body of the arrangement of clamping units is at least rotationally secured, and in particular is also secured for translational movements, relative to the connection base body. This can be achieved, for example, by providing at least one projection on one of the two components, which is configured and arranged to engage with a corresponding recess on the respective other component. Damage to the electrical connections can be prevented in this way.
The connecting device can further comprise a protective sleeve which surrounds at least the base body of the arrangement of clamping units on the outer side thereof, and which is connectable to the connection base body. The connection of the protective sleeve to the connection base body can be watertight, in particular by using suitable sealing means.
The connection base body and the protective sleeve can be connected to one another via a threaded engagement, for example. For example, the connection base body can have an external thread with which an internal thread of the protective sleeve can engage.
In a further development of the present invention, the connecting device can further comprise a strain relief feature which is connectable to the protective sleeve and which is configured to prevent a displacement of a cable connected thereto, at least in an axial direction. For this purpose, the strain relief feature can comprise radially inwardly displaceable projections for engagement with a cable guided through the strain relief feature. The projections can, for example, be displaced radially inward by screwing the strain relief feature onto the protective sleeve. Alternatively or additionally, a ring can be arranged on the cable to be secured in an axially immovable manner, which ring is retained by the strain relief feature connected to the protective sleeve, at least in the axial direction away from the protective sleeve. As a result, loads on the clamping receptacles can be reduced or even prevented.
In possible embodiments of the present invention, the protective sleeve may comprise a substantially cylindrical body and a threaded ring provided with a thread, wherein the threaded ring is freely rotatable relative to the cylindrical body in a circumferential direction thereof and is secured in an axial direction thereof.
The protective sleeve can be constructed in several parts, in particular in two parts, wherein a radially inner part of the protective sleeve can be arranged substantially coaxial with a radially outer part and, in the mounted state, can run through it. In particular, the radially outer part of the protective sleeve can be configured to engage with the connection base body in such a way that the radially outer part of the protective sleeve is secured at least rotationally relative to the connection base body. In this case, in one of the predetermined connection positions of the radially outer part of the protective sleeve relative to the connection base body, a connection of the radially inner part of the protective sleeve to the connection base body can be prevented. This can be achieved, for example, by virtue of the fact that the radially inner part of the protective sleeve can only be guided through the radially outer part of the protective sleeve until the two parts reach abutment with one another.
This radially outer part of the protective sleeve can be produced using a two-component injection-molding process, and can comprise at least two different materials. The radially outer part of the protective sleeve can thus have sections with different coefficients of friction, and/or sections with different colors.
According to a further aspect, the invention can relate to a plug arrangement which comprises two connecting devices according to the invention that are complementary and connectable to one another on the plug-and-socket principle. These two connecting devices can be locked to one another using bayonet closure components that are suitable for one another.
It should be noted at this point that in particular the connection base body of the connecting device according to the invention can be made of metal, advantageously using a metal-casting process. The metal ring described further above can form an integral component of the connection base body. Furthermore, at least the second clamping unit can be provided with a securing element, such as an elastic band, a piece of elastic tubing, or an adhesive tape, in order to prevent unintentional opening of the clamping unit. To open the second clamping unit, the securing element must thus first be removed. Furthermore, the protective sleeve, in particular the outer part of the protective sleeve, can have at least one elastic buffer element. For example, an elastic rubber ring can thus be arranged at each longitudinal end of the outer part of the protective sleeve, which elastic rubber ring can dampen impacts on the protective sleeve—for example, caused by dropping the connecting device—and thus on the entire connecting device, and thus can reduce or even prevent damage.
The present invention will be described in greater detail below by means of an embodiment with reference to the accompanying drawings. In the drawings:
Each of two connecting devices according to invention is denoted with reference number 10 in
The connecting device 10, which takes the form of a female connecting device in
In the following, the present invention will be further described with reference to the connecting device 10 shown on the left in
The connecting device 10 further comprises an arrangement of clamping units 20, which will be described below in particular with reference to
The arrangement of clamping units 20 comprises a base body 22 formed from plastic, on which a plurality of clamping units 24 is arranged. The clamping units 24 each have two clamping receptacles 26, which are electrically connected to one another. Each clamping receptacle 26 comprises a clamping lever 28 which is configured to releasably lock a cable inserted into a respective clamping receptacle 26, and in particular to secure an electrical contact between the cable and the clamping receptacle 26.
As can be seen in particular in
As can be seen in particular in
The side of the base body 22 or of the first clamping units 24 shown on the right in
With reference to the above-mentioned protective sleeve 12, it can be seen in
The outer part 12b of the protective sleeve 12 can in particular be designed such that it is connectable to the given connection base body 14a, 14b in only a limited number of relative positions, in particular at most three relative positions, more preferably in only a single relative position. In this case, each base body 14a, 14b, the inner part 12a of the protective sleeve 12, and the outer part 12b of the protective sleeve 12 can be designed such that an engagement of the thread 34 of the inner part 12a of the protective sleeve 12 with the respective connection base body 14a, 14b is not possible when the outer part 12b of the protective sleeve 12 is not connected to the connection base body 14a, 14b in a predetermined relative position.
The predetermined relative positions between the protective sleeve 12 or the outer part 12b of the protective sleeve 12 and a respective connection base body 14a, 14b can be configured in particular to transmit a rotational force exerted on the outer part 12b of the protective sleeve 12 onto the respective connection base bodies 14a, 14b. The two connecting devices 10, as shown in
As a result of the formation of the bayonet closure and the at least one predetermined relative position of the outer part 12b to the respective connection base body 14a, 14b, it can be ensured that the plug-and-socket combination of the two connecting devices according to the invention, the same fully connected to one another, is arranged such that the two outer parts 12a of the respective protective sleeves 12 also assume a relative position that is predetermined relative to one another, so that it is clearly recognizable from the outside that the plug-and-socket combination has been correctly connected. For this purpose, features can be arranged on each outer periphery of the outer parts 12b of the protective sleeves 12, which, in an axial main extension direction of the connecting devices 10, continue and/or supplement and/or are congruent with one another from an outer part 12b into the other outer part 12b.
In the embodiment shown, the outer part 12b of the protective sleeve 12 of each connecting device 10 is designed as a two-component injection-molded part, wherein at least sections of the radially outer side of the outer part 12b have a higher coefficient of friction compared to an inner side of the outer part 12b, so that any sliding between a hand of a user and the outer part 12b can be reduced or even prevented.
This application claims priority to German Patent Application No. 10 2022 114 441.0, filed in Germany on Jun. 8, 2022, the entire contents of which are hereby incorporated herein by this reference.
The present invention relates to a connecting device for connecting electrical cables.
It is generally known from the prior art that electrical devices, such as headlights, can be connected using electrical cables in order to supply power to the electrical device. It is also generally known that two electrical cables can be connected to one another in order to obtain a lengthened electrical line.
However, these cable connections are often difficult to replace or repair in individual parts, if at all.
It is therefore the object of the present invention to provide a connecting device for connecting electrical cables which improves the ability to exchange parts.
According to the invention, this object is achieved by a connecting device for connecting electrical cables, comprising:
In this context, “reproducible” is intended to mean that an electrical conductor can be inserted repeatedly into a clamping receptacle, locked in the clamping unit, unlocked, removed from the clamping receptacle, and re-inserted (or, optionally, another electrical conductor is inserted) into the clamping receptacle, etc.
The connecting device is part of a plug-and-socket combination for connecting two electrical cables, wherein the connecting device according to the invention can be designed not only as a plug but also as a socket. In the case of the plug, the electrical contacts can advantageously be designed as pin-like projections. In the case of the socket, the electrical contacts can advantageously be designed as recesses.
In particular, the at least one second contact can be connected to a grounding line of the electrical cable, and/or the first electrical contacts can be connected to phases of the electrical cable.
An example of an embodiment according to the present invention is a 5- or 7-pole plug contact in which a contact, usually the grounding contact, is arranged centrally and the remaining 4 or 6 contacts are arranged in a circular manner around this central contact.
The connecting device according to the invention thus makes it possible for it to be disassembled without tools, that is to say without the use of a special tool, after which the clamping connections of the connecting device to the electrical cable can be released. Depending on the case in which a repair is performed, for example, a replacement connecting device can be connected to the electrical cable, or another, a shortened, or a repaired electrical cable can be connected to the connecting device.
The arrangement of clamping units can be overlapped radially on the outside by a cover which prevents direct and possibly unintentional contact with the clamping units and/or the electrical lines. In this case, the cover can consist of several, for example two or three, sub-components which are formed in a substantially identical manner and form the cover when they are fitted.
In the event that components of the connecting device according to the invention which are intended to be touched by a user are made of plastic, the plastic itself can provide a necessary insulation of the electrically conductive components with respect to the user. However, in the event that components of the connecting device according to the invention which are intended to be touched by a user are made of metal, a grounding of these components can be provided. In this case, a metal ring can in particular be arranged in contact with these components, which metal ring is in electrical connection with the above-mentioned grounding line. The connection of the metal ring to the grounding line can comprise a wire strand or a substantially rigid rib, which is integrated into, for example cast or overmolded onto, a connection base body formed from plastic. The metal ring can be arranged at an axial position at which it surrounds the arrangement of electrical contacts radially on the outside.
In a further development of the present invention, the arrangement of clamping units can comprise a plurality of first clamping units which are arranged around at least one second clamping unit, wherein each first clamping unit has substantially the same distance from the at least one second clamping unit. This arrangement of the clamping units can be an arrangement which is suitable for the arrangement of the electrical contacts—that is to say, the same arrangement. Furthermore, this arrangement can allow electrical connections to run substantially in a straight line between the electrical contacts and the clamping units. That is to say, such an electrical connection can run along a shortest path from an electrical contact to a respective clamping unit.
In this case, a free end of the at least one second clamping unit, viewed in an axial direction, can extend further outwards than the corresponding free ends of the first clamping units. This makes it possible to connect the corresponding electrical conductor to the central (second) clamping unit first and then to connect the first clamping units to the respective electrical conductors. As a result, a simplified assembly can be ensured.
In particular, the number of clamping units can correspond to the number of electrical contacts. A single respective electrical contact can thus be connected to a single respective clamping unit, such that the contact pattern of the plug or the socket can be reflected by the arrangement of the clamping units.
Furthermore, a clamping unit can have an elongated shape with two opposite longitudinal ends, and one of the two clamping receptacles of the clamping unit can be arranged at each longitudinal end, wherein in particular all clamping units can be arranged substantially parallel to one another. By means of the two clamping receptacles of a clamping unit, not only can an electrical conductor which is assigned to at least one of the electrical contacts be connected on the one side to the clamping unit without tools; but also an electrical conductor which is assigned to the electrical cable can be connected on the other side to a clamping unit without tools.
In possible embodiments of the present invention, the arrangement of clamping units can comprise a base body on which the clamping units are held. The base body can define fixed relative positions of the clamping units relative to one another, in particular by means of suitable receptacles for the clamping units.
In this case, the base body of the arrangement of clamping units may be made of plastic. In particular using an injection-molding process, the base body can thus be producible in a cost-optimized and weight-optimized manner.
The electrical contacts can be accommodated in a connection base body and be fixedly positioned relative to one another by the latter. A desired arrangement of the electrical contacts can thus be prespecified and maintained during the use of the connecting device.
In this context, the connection base body can be made of plastic. Here too, the base body can be producible in a cost-optimized and weight-optimized manner by the use of an injection-molding process. An embodiment of the connection base body made of plastic can also achieve an insulation of the arrangement of electrical contacts with respect to one another.
Advantageously, the base body of the arrangement of clamping units can be configured to engage with the connection base body in such a way that the base body of the arrangement of clamping units is at least rotationally secured, and in particular is also secured for translational movements, relative to the connection base body. This can be achieved, for example, by providing at least one projection on one of the two components, which is configured and arranged to engage with a corresponding recess on the respective other component. Damage to the electrical connections can be prevented in this way.
The connecting device can further comprise a protective sleeve which surrounds at least the base body of the arrangement of clamping units on the outer side thereof, and which is connectable to the connection base body. The connection of the protective sleeve to the connection base body can be watertight, in particular by using suitable sealing means.
The connection base body and the protective sleeve can be connected to one another via a threaded engagement, for example. For example, the connection base body can have an external thread with which an internal thread of the protective sleeve can engage.
In a further development of the present invention, the connecting device can further comprise a strain relief feature which is connectable to the protective sleeve and which is configured to prevent a displacement of a cable connected thereto, at least in an axial direction. For this purpose, the strain relief feature can comprise radially inwardly displaceable projections for engagement with a cable guided through the strain relief feature. The projections can, for example, be displaced radially inward by screwing the strain relief feature onto the protective sleeve. Alternatively or additionally, a ring can be arranged on the cable to be secured in an axially immovable manner, which ring is retained by the strain relief feature connected to the protective sleeve, at least in the axial direction away from the protective sleeve. As a result, loads on the clamping receptacles can be reduced or even prevented.
In possible embodiments of the present invention, the protective sleeve may comprise a substantially cylindrical body and a threaded ring provided with a thread, wherein the threaded ring is freely rotatable relative to the cylindrical body in a circumferential direction thereof and is secured in an axial direction thereof.
The protective sleeve can be constructed in several parts, in particular in two parts, wherein a radially inner part of the protective sleeve can be arranged substantially coaxial with a radially outer part and, in the mounted state, can run through it. In particular, the radially outer part of the protective sleeve can be configured to engage with the connection base body in such a way that the radially outer part of the protective sleeve is secured at least rotationally relative to the connection base body. In this case, in one of the predetermined connection positions of the radially outer part of the protective sleeve relative to the connection base body, a connection of the radially inner part of the protective sleeve to the connection base body can be prevented. This can be achieved, for example, by virtue of the fact that the radially inner part of the protective sleeve can only be guided through the radially outer part of the protective sleeve until the two parts reach abutment with one another.
This radially outer part of the protective sleeve can be produced using a two-component injection-molding process, and can comprise at least two different materials. The radially outer part of the protective sleeve can thus have sections with different coefficients of friction, and/or sections with different colors.
According to a further aspect, the invention can relate to a plug arrangement which comprises two connecting devices according to the invention that are complementary and connectable to one another on the plug-and-socket principle. These two connecting devices can be locked to one another using bayonet closure components that are suitable for one another.
It should be noted at this point that in particular the connection base body of the connecting device according to the invention can be made of metal, advantageously using a metal-casting process. The metal ring described further above can form an integral component of the connection base body. Furthermore, at least the second clamping unit can be provided with a securing element, such as an elastic band, a piece of elastic tubing, or an adhesive tape, in order to prevent unintentional opening of the clamping unit. To open the second clamping unit, the securing element must thus first be removed. Furthermore, the protective sleeve, in particular the outer part of the protective sleeve, can have at least one elastic buffer element. For example, an elastic rubber ring can thus be arranged at each longitudinal end of the outer part of the protective sleeve, which elastic rubber ring can dampen impacts on the protective sleeve—for example, caused by dropping the connecting device—and thus on the entire connecting device, and thus can reduce or even prevent damage.
The present invention will be described in greater detail below by means of an embodiment with reference to the accompanying drawings. In the drawings:
Each of two connecting devices according to invention is denoted with reference number 10 in
The connecting device 10, which takes the form of a female connecting device in
In the following, the present invention will be further described with reference to the connecting device 10 shown on the left in
The connecting device 10 further comprises an arrangement of clamping units 20, which will be described below in particular with reference to
The arrangement of clamping units 20 comprises a base body 22 formed from plastic, on which a plurality of clamping units 24 is arranged. The clamping units 24 each have two clamping receptacles 26, which are electrically connected to one another. Each clamping receptacle 26 comprises a clamping lever 28 which is configured to releasably lock a cable inserted into a respective clamping receptacle 26, and in particular to secure an electrical contact between the cable and the clamping receptacle 26.
As can be seen in particular in
As can be seen in particular in
The side of the base body 22 or of the first clamping units 24 shown on the right in
With reference to the above-mentioned protective sleeve 12, it can be seen in
The outer part 12b of the protective sleeve 12 can in particular be designed such that it is connectable to the given connection base body 14a, 14b in only a limited number of relative positions, in particular at most three relative positions, more preferably in only a single relative position. In this case, each base body 14a, 14b, the inner part 12a of the protective sleeve 12, and the outer part 12b of the protective sleeve 12 can be designed such that an engagement of the thread 34 of the inner part 12a of the protective sleeve 12 with the respective connection base body 14a, 14b is not possible when the outer part 12b of the protective sleeve 12 is not connected to the connection base body 14a, 14b in a predetermined relative position.
The predetermined relative positions between the protective sleeve 12 or the outer part 12b of the protective sleeve 12 and a respective connection base body 14a, 14b can be configured in particular to transmit a rotational force exerted on the outer part 12b of the protective sleeve 12 onto the respective connection base bodies 14a, 14b. The two connecting devices 10, as shown in
As a result of the formation of the bayonet closure and the at least one predetermined relative position of the outer part 12b to the respective connection base body 14a, 14b, it can be ensured that the plug-and-socket combination of the two connecting devices according to the invention, the same fully connected to one another, is arranged such that the two outer parts 12a of the respective protective sleeves 12 also assume a relative position that is predetermined relative to one another, so that it is clearly recognizable from the outside that the plug-and-socket combination has been correctly connected. For this purpose, features can be arranged on each outer periphery of the outer parts 12b of the protective sleeves 12, which, in an axial main extension direction of the connecting devices 10, continue and/or supplement and/or are congruent with one another from an outer part 12b into the other outer part 12b.
In the embodiment shown, the outer part 12b of the protective sleeve 12 of each connecting device 10 is designed as a two-component injection-molded part, wherein at least sections of the radially outer side of the outer part 12b have a higher coefficient of friction compared to an inner side of the outer part 12b, so that any sliding between a hand of a user and the outer part 12b can be reduced or even prevented.
Number | Date | Country | Kind |
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10 2022 114 441.0 | Jun 2022 | DE | national |