The present disclosure relates to a connecting link used to connect a cut chain and to a chain that has been connected using the connecting link.
For example, Japanese Laid-Open Patent Publication No. 2011-94660 discloses a transmission chain. The transmission chain includes inner link plates and outer link plates that alternate in a longitudinal direction of the chain. The inner link plates and the outer link plates are arranged in series such that ends of the inner link plates and ends of the outer link plates overlap with each other in a width direction of the chain. The ends of inner link plates and outer link plates that are adjacent to each other in the longitudinal direction of the chain are pivotally connected to each other with a coupling pin. Ends of the coupling pin are press-fitted into pin holes of the outer link plates. That is, the coupling pin is in a state of interference fit, in which the coupling pin is fitted into the pin holes to be non-rotatable.
In some cases, a transmission chain is cut and connected in order to adjust the chain to a desired length at the site of use by a user. In such a case, if the coupling pin is in a state of clearance fit with the pin holes of the outer link plates, in which the coupling pin is fitted into the pin holes so as to be rotatable with respect to the pin holes, the user can readily fit the ends of the coupling pin into the pin holes. However, the state of clearance fit causes the inner circumferential surfaces of the pin holes and the outer circumferential surfaces of the coupling pin to slide against each other. Thus, wear caused by a prolonged use can increase the diameter of the pin holes, so that the chain that has been cut and connected may be stretched undesirably.
In contrast, if the coupling pin is in a state of interference fit with the pin holes of the outer link plates, in which the coupling pin is fitted into the pin holes to be non-rotatable with respect to the pin holes, the inner circumferential surfaces of the pin holes and the outer circumferential surfaces of the coupling pin will not slide against each other. This restricts the chain that has been cut and connected from being stretched undesirably. However, in order to achieve a state of interference fit of the ends of coupling pin with the pin holes of the outer link plates, the coupling pin must be press-fitted into the pin holes using a hydraulic machine or must be pounded into the pin holes with a large hammer. Thus, although the interference fit restricts the chain that has been cut and connected from being stretched undesirably, it takes significant time and effort to fit the coupling pins into the pin holes when connecting the cut chain.
In a general aspect, a connecting link used to connect a cut chain is provided. The chain includes links arranged in series in a longitudinal direction of the chain. The links adjacent to each other in the longitudinal direction are pivotally coupled to each other. The connecting link includes a connecting pin, a first link plate, a second link plate, and a nut member. The connecting pin includes an external thread portion at a distal end and a frustum-shaped portion between the external thread portion and a proximal end. The frustum-shaped portion is formed to have a cross-sectional area increasing toward the proximal end. The first link plate includes a hole capable of receiving the connecting pin at each of one end and an other end in a longitudinal direction. At least one of the hole at the one end and the hole at the other end functions as a first pin hole into which a proximal end of the connecting pin is fitted so as to be non-rotatable. The second link plate includes a hole capable of receiving the connecting pin at each of one end and an other end in a longitudinal direction. At least one of the hole at the one end and the hole at the other end function as a second pin hole. The external thread portion of the connecting pin is passable through the second pin hole. The second pin hole includes an inner surface. The inner surface has a shape of a conical or pyramidal recess that corresponds to an outer surface of the frustum-shaped portion. The nut member is capable of being threaded to the external thread portion of the connecting pin.
In another general aspect, a chain is provided that includes links arranged in series in a longitudinal direction of the chain, a coupling pin that pivotally couples the links adjacent to each other in the longitudinal direction to each other, and the above-described connecting link. The connecting link is located in an intermediate portion in the longitudinal direction of the chain. The connecting link couples the link adjacent to the connecting link on one side in the longitudinal direction to the link adjacent to the connecting link on an other side.
Other features and aspects will be apparent from the following detailed description, the drawings, and the claims.
Throughout the drawings and the detailed description, the same reference numerals refer to the same elements. The drawings may not be to scale, and the relative size, proportions, and depiction of elements in the drawings may be exaggerated for clarity, illustration, and convenience.
This description provides a comprehensive understanding of the methods, apparatuses, and/or systems described. Modifications and equivalents of the methods, apparatuses, and/or systems described are apparent to one of ordinary skill in the art. Sequences of operations are exemplary, and may be changed as apparent to one of ordinary skill in the art, with the exception of operations necessarily occurring in a certain order. Descriptions of functions and constructions that are well known to one of ordinary skill in the art may be omitted.
Exemplary embodiments may have different forms, and are not limited to the examples described. However, the examples described are thorough and complete, and convey the full scope of the disclosure to one of ordinary skill in the art.
In this specification, “at least one of A and B” should be understood to mean “only A, only B, or both A and B.”
A connecting link and a chain according to one embodiment will now be described with reference of the drawings.
<Overall Configuration>
As shown in
The inner links 12 and the outer links 13 are arranged to alternate in the longitudinal direction X of the chain 11. Each inner link 12 includes two inner link plates 15, which face each other while being spaced apart in a width direction Y. The width direction Y is orthogonal to the longitudinal direction X of the chain 11. Each outer link 13 includes two outer link plates 16, which are arranged to sandwich, from outside with respect to the width direction Y, the two inner link plates 15 of the inner link 12 that is adjacent to the outer link 13 in the longitudinal direction X of the chain 11. The inner link plates 15 and the outer link plates 16 are made of, for example, a steel through, for example, forging or stamping. The inner link plates 15 and the outer link plates 16 are each substantially rectangular and extend in the longitudinal direction X of the chain 11.
Each inner link plate 15 has two circular bushing holes 17 at opposite ends in the longitudinal direction. The bushing holes 17 extend through the inner link plate 15 in the thickness direction. A cylindrical bushing 18 is arranged between the inner link plates 15, which face each other, to maintain the distance between the inner link plates 15 in the width direction Y. Opposite ends of the bushing 18 are respectively fitted into the bushing holes 17 of the inner link plates 15 of a pair to be non-rotatable. A roller 19, which has a diameter larger than that of the bushing 18, is rotatably fitted about the bushing 18. That is, the roller 19 is loosely fitted about the bushing 18 so as to be rotatable.
Each outer link plate 16 includes two circular pin holes 20 at opposite ends in the longitudinal direction. Each pin hole 20 has an inner diameter slightly smaller than that of the bushing 18, and extends through the outer link plate 16 in the thickness direction. Opposite ends of a substantially columnar coupling pin 21 are press-fitted into the pin holes 20 of the outer link plates 16 of a pair. The coupling pin 21 is rotatably inserted into the bushing 18, which is a pin insertion portion of the inner link 12. As shown in
<Connecting Link>
As shown in
<Connecting Pin>
Each connecting pin 33 includes a shaft portion 35, an external thread portion 36, and a frustum-shaped portion 37. The external thread portion 36 is provided at the distal end of the connecting pin 33. The external thread portion 36 has an outer diameter smaller than that of the shaft portion 35. The frustum-shaped portion 37 is closer to the proximal end of the connecting pin 33 than the external thread portion 36, that is, located between the shaft portion 35 and the external thread portion 36. The cross-sectional area of the frustum-shaped portion 37 increases toward the proximal end. The frustum-shaped portion 37 has a shape of a conical frustum so that an outer surface 37a is a surface of a conical frustum. Specifically, the cross-sectional shape of the distal end of the frustum-shaped portion 37 is a circle that is slightly larger than the cross-sectional shape of the external thread portion 36, and the cross-sectional shape of the proximal end of the frustum-shaped portion 37 is a circle having the same size as the cross-sectional shape of the shaft portion 35.
<First Link Plate>
As shown in
<Rotation Restricting Portion>
The proximal end 38 of the connecting pin 33, which is fitted into the first pin hole 39 to be non-rotatable, has a cross-sectional shape that is the same as the opening shape of the first pin hole 39 as shown in
As shown in
<Second Link Plate>
As shown in
<Nut Member>
As shown in
<Operation>
Operation of the present embodiment will now be described.
When the chain 11 is cut and connected using the connecting link 14, the connecting link 14 in a dissembled state is arranged in a space between two inner links 12 that are arranged adjacent to and separated from each other in the longitudinal direction X of the chain 11 as shown in
When the distal end of the connecting pin 33 is inserted into the second pin holes 42 as shown in
At this time, if the nut member 34, which is threaded to the external thread portion 36 of the connecting pin 33, is tightened, the friction with the rotating nut member 34 may wear an end face of a section of the second link plate 32 that corresponds to the second pin hole 42, that is, an end face of the connecting bushing 41. However, such wear is restricted since the material of the connecting bushing 41 is harder than the material of the second link plate 32 and the like. Further, in the present embodiment, the second link plate 32 does not need to be made of a harder material than in a case in which the second pin hole 42 extends through the second link plate 32. This restricts the material costs from being increased.
A prolonged use of the chain 11 that has been cut and connected with the connecting link 14 may loosen the nut member 34. In such a case, the connecting pin 33 can rotate so that the inner surfaces of the first pin hole 39 and the second pin holes 42 are worn to increase the diameters of the holes 39, 42. The cut and connected chain 11 thus may be stretched undesirably. The present embodiment reduces the possibility of such undesirable stretching since the connecting pin 33 is restricted from rotating by the flat outer surfaces 38a of the proximal end 38 contacting the flat inner surfaces 39a of the first pin hole 39.
<Advantages>
The present embodiment has the following advantages.
(1) The frustum-shaped portion 37 of the connecting pin 33 is fitted into the second pin hole 42 of the second link plate 32 in a closely contacting state, which corresponds to a state of interference, without requiring significant time and effort. In this state, the proximal end 38 of the connecting pin 33 is press-fitted into the first pin hole 39 of the first link plate 31, and the outer surface 37a of the frustum-shaped portion 37 at the distal end does not slide against the inner surface 42a of the second pin holes 42 of the second link plate 32. Thus, even after a prolonged use, the cut and connected chain 11 is restricted from being stretched undesirably due to increase in the diameters of the first pin hole 39 and the second pin holes 42 caused by wear.
(2) The connecting bushing 41 has a high hardness. Thus, when the nut member 34, which is threaded to the external thread portion 36 of the connecting pin 33, is tightened, the friction with the rotating nut member 34 is unlikely to wear a section of the second link plate 32 that corresponds to the second pin hole 42, that is, the connecting bushing 41.
(3) The connecting bushing 41 is a component formed separately from the second link plate 32 and includes the second pin hole 42, which closely contacts the frustum-shaped portion 37 of the connecting pin 33. This allows solely the connecting bushing 41 to be made of a special material that, for example, achieves close contact with the frustum-shaped portion 37. It is thus unnecessary to form the entire second link plate 32 with a special material that achieves a close contact with the frustum-shaped portion 37. This expands the range of choice of the material for the second link plate 32.
(4) The nut member 34 may be loosened on the external thread portion 36 of the connecting pin 33. In such a case, the flat inner surface 39a, which functions as a rotation restricting portion in the first pin hole 39, restricts the connecting pin 33 from unintentionally rotating relative to the first pin hole 39 and the second pin hole 42.
The above-described embodiment may be modified as follows. The features included in the above-described embodiment and the features included in the following modifications can be combined. Also, the features included in the following modifications can be combined.
A connecting link 14 according to a first modification shown in
The proximal end 38 of the connecting pin 33 is shaped as a flange of which the diameter is larger than that of the first pin hole 39. The proximal end 38 includes a cutout flat portion 38c in a part in the outer circumference. That is, when the connecting pin 33 is press-fitted into the first pin hole 39, an outer circumferential surface 35a of the shaft portion 35 is frictionally engaged with an inner circumferential surface 39c of the first pin hole 39. Also, the cutout flat portion 38c of the proximal end 38 contacts the flat side surface 51a of the block-shaped protrusion 51 to restrict rotation. That is, in the first modification, the rotating restricting portion is formed by the flat side surface 51a of the block-shaped protrusion 51, which is close to the open edge of the first pin hole 39 of the first link plate 31. The rotation restricting portion in this case is not limited to the flat side surface 51a of the block-shaped protrusion 51 as long as it contacts the cutout flat portion 38c of the proximal end 38 of the connecting pin 33 to restrict rotation of the connecting pin 33. For example, the rotation restricting portion may be a structure that includes at least one protrusion that contacts another structure.
The connecting link 14 according to the first modification shown in
A connecting link 14 according to a second modification shown in
A connecting link 14 according to a third modification shown in
In the connecting link 14 of the above-described embodiment shown in
The clearance between the first pin hole 39 of the first link plate 31 and the shaft portion 35 or the proximal end 38 of the connecting pin 33, which is press-fitted into the first pin hole 39, may be filled with an adhesive, so that the bonding force of the adhesive functions as a rotation restricting portion.
The connecting bushing 41 and the second link plate 32 may be made of the same material. In this case, however, the material of the connecting bushing 41 is preferably harder than that of the nut member 34.
The connecting links 14 of the above-described embodiment, the first modification, and the second modification, may be configured such that the connecting bushing 41 and the second link plate 32 differ from each other only in the surface property. Likewise, the connecting link 14 of the third modification may be configured such that sections of the second link plate 32 in which the second pin holes 42 are formed and sections other than the sections in which the second pin holes 42 are formed differ from each other only in the surface property. That is, only the surfaces may differ from each other in a property such as the hardness or the degree of close contact. In this case, components having the same surface property may be prepared, and then different treatments such as different thermal treatments may be performed on the surfaces of the components, so that a surface property such as the hardness differ between the components.
The connecting links 14 of the above-described embodiment, the first modification, and the second modification, may be configured such that the hardness of at least the surface of the connecting bushing 41 is lower than the hardness of at least the surface of the second link plate 32. Likewise, the connecting link 14 of the third modification may be configured such that the hardness of at least the surface of the sections in the second link plate 32 in which the second pin holes 42 are formed is lower than the hardness of at least the surface of the sections other than the sections in which the second pin holes 42 are formed.
The shape of the frustum-shaped portion 37 of the connecting pin 33 is not limited to a conical frustum, but may be a polygonal frustum such as a triangular frustum or a quadrangular frustum. In this case, the second pin hole 42 preferably has a shape of the surface of a polygonal frustum recess, so that the inner surface 42a is fitted to the outer surface 37a of the frustum-shaped portion 37, which has a shape of a polygonal frustum, using recess-and-protrusion mating.
The chain 11 of the above-described embodiment is of a flat type. That is, the chain 11 includes the inner links 12 and the outer links 13, which alternate in the longitudinal direction X, and the distance in the width direction Y between the inner link plates 15 of the inner link 12 and the distance in the width direction Y between the outer link plates 16 in the outer link 13 are respectively constant at one side and the other side in the longitudinal direction X. However, the chain 11 may be of an offset type, which includes links that are coupled together in series in a longitudinal direction X, and in which the distance between link plates that face each other in the width direction Y at one side is different from the distance at the other side in the longitudinal direction X. In this case, each of the first link plate 31 and the second link plate 32 of the connecting link 14 preferably includes a bent portion in a middle section in the longitudinal direction. The bent portion is bent toward the other link plate, which faces the middle section in the width direction Y. Also, in a case in which the distance in the width direction Y between the first link plate 31 and the second link plate 32 is shorter at one end than at the other end in the longitudinal direction, the holes formed in the sections of the shorter distance preferably receive the shaft portion 35 of the connecting pin 33 in a rotatable manner. These holes are preferably neither the first pin hole 39 nor the second pin holes 42, but are circular holes having a diameter slightly larger than the diameter of the shaft portion 35 of the connecting pin 33.
The connecting pin 33 of the connecting link 14 may be restricted from coming out of the first pin hole 39 by crimping the proximal end 38, which protrudes outward from the first pin hole 39 of the first link plate 31, after cutting and connecting the chain 11.
Various changes in form and details may be made to the examples above without departing from the spirit and scope of the claims and their equivalents. The examples are for the sake of description only, and not for purposes of limitation. Descriptions of features in each example are to be considered as being applicable to similar features or aspects in other examples. Suitable results may be achieved if sequences are performed in a different order, and/or if components in a described system, architecture, device, or circuit are combined differently, and/or replaced or supplemented by other components or their equivalents. The scope of the disclosure is not defined by the detailed description, but by the claims and their equivalents. All variations within the scope of the claims and their equivalents are included in the disclosure.
Number | Date | Country | Kind |
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2021-129137 | Aug 2021 | JP | national |