This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2019-155839 filed on Aug. 28, 2019, the entire contents of which are incorporated herein by reference.
The technology disclosed herein relates to a connecting structure between an electrical connector of a sheet feeder and an electrical connector of an image forming apparatus to be installed onto the top of the sheet feeder.
There are cases where an optional sheet feeder is attached to a side face or the bottom face of an image forming apparatus such as a printer or a multifunction peripheral. In the case where an optional sheet feeder is attached to the bottom face of an image forming apparatus, the image forming apparatus is placed and installed onto the top of the optional sheet feeder that is set on a floor. In this process, a positioning hole formed in a bottom surface of the image forming apparatus is engaged with a positioning pin protruding from a top surface of the optional sheet feeder to position the optional sheet feeder relative to the image forming apparatus, and simultaneously an electrical connector arranged to expose from the bottom surface of the image forming apparatus and an electrical connector arranged to protrude from the top surface of the sheet feeder are mated together.
However, in this configuration in which the electrical connector of the sheet feeder protrudes from the top surface of the sheet feeder, the electrical connector can be broken due to interference with the image forming apparatus when the image forming apparatus is installed onto the top of the sheet feeder.
To solve this problem, a connecting structure has been proposed which is configured such that the electrical connector of the sheet feeder is retracted to a position lower than the top surface of the sheet feeder, and, after the image forming apparatus is installed onto the sheet feeder, a manual lever is operated to raise the electrical connector of the sheet feeder to mate the electrical connector of the sheet feeder with the electrical connector of the image forming apparatus.
An aspect of the present disclosure provides a connecting structure between an electrical connector of a sheet feeder and an electrical connector of an image forming apparatus to be installed onto a top of the sheet feeder.
The electrical connector of the image forming apparatus is arranged to expose outward from a bottom surface of the image forming apparatus. The electrical connector of the sheet feeder is arranged to protrude outward from a top surface of the sheet feeder. The sheet feeder has a slider. The slider is configured to be horizontally movable, while holding the electrical connector of the sheet feeder, between a connecting position at which the electrical connector of the sheet feeder is connected to the electrical connector of the image forming apparatus and a disconnecting position which is spaced from the connecting position and at which the electrical connector of the sheet feeder and the electrical connector of the image forming apparatus are disconnected. The image forming apparatus has a locking member fixed thereto that has a locking engaged part. The slider has a locking engaging part provided thereon that is configured to be engageable with the locking engaged part. When the slider is at the connecting position, the locking engaging part of the slider engages with the locking engaged part of the locking member to lock the locking member and the slider such that the locking member and the slider cannot be separated vertically from each other. When the slider is at the disconnecting position, the locking engaging part of the slider and the locking engaged part of the locking member are disengaged to unlock the slider and the locking member.
Hereinafter, an example embodiment of the present disclosure will be described in detail on the basis of the drawings. It should be understood that the technology disclosed herein is not limited to the embodiment described below.
The optional sheet feeder 20 has four casters 21 on a bottom surface thereof and is installed on a floor. The image forming apparatus 1 is installed on the top of the optional sheet feeder 20. The image forming apparatus 1 is positioned in the front-rear direction and the left-right direction relative to the optional sheet feeder 20 by a positioning structure 300 that is described later.
The optional sheet feeder 20 has the electrical connector 500 on a rear side thereof and the electrical connector 500 protrudes from the top surface of the optional sheet feeder 20. The image forming apparatus 1 has the electrical connector 600 on a rear side thereof and the electrical connector 600 exposes from the bottom surface of the image forming apparatus 1. The electrical connectors 500 and 600 are connected to each other so as to feed power from the image forming apparatus 1 to the optional sheet feeder 20.
[Configuration of Image Forming Apparatus 1] The image forming apparatus 1 is composed of, for example, an in-body sheet discharge type copying machine and incudes an image forming apparatus body 2 and an image reader 3 provided on the top of the image forming apparatus body 2. The image reader 3 optically reads an image of a document and generates image data of the document.
The image forming apparatus body 2 has therein an image forming part 4 that forms an image on a sheet S by transfer on the basis of the image data generated by the image reader 3. An exposure device 5 that radiates a laser beam is arranged below the image forming part 4. A transfer belt 6 is arranged above the image forming part 4. Two sheet feeders 7 are arranged one on another below the exposure device 5. The optional sheet feeder 20, which is described later, is arranged below the lower sheet feeder 7. A fixing unit 8 that performs a fixing process on the image formed on the sheet S is arranged at a higher position than the transfer belt 6 at the right side of the transfer belt 6. A sheet discharge space V into which the sheet S subjected to the fixing process by the fixing unit 8 is discharged is provided between the image forming apparatus body 2 and the image reader 3. A sheet discharge tray 9 that receives the sheet S discharged into the sheet discharge space V is formed on a top surface of the image forming apparatus body 2.
The image forming apparatus body 2 has therein a sheet conveying path T1 and an optional conveying path T2. The sheet conveying path T1 extends from the sheet feeders 7 toward the sheet discharge tray 9, and the optional conveying path T2 extends from the optional sheet feeder 20 and joins the sheet conveying path T1. Each sheet feeder 7 has a sheet feed cassette 7a that is configured to be able to be pulled out to the front side. Each sheet feed cassette 7a contains sheets S (composed of, for example, paper sheets, OHP sheets, or any other type of sheets) stacked in a bundle. Each sheet feeder 7 picks up an uppermost one of the sheets S one by one with a pick-up roller 7b and sequentially feeds the picked-up sheets S to the sheet conveying path T1.
The image forming part 4 includes four image forming units 10 that respectively correspond to four colors of yellow, magenta, cyan, and black. Each image forming unit 10 includes a photosensitive drum 11. In each image forming unit 10, an electrostatic latent image that is formed on the photosensitive drum 11 by the exposure device 5 is developed by a developing device so that the electrostatic latent image is visualized as a toner image of the corresponding color. The image forming part 4 sequentially transfers the toner images from the photosensitive drums 11 of the image forming units 10 onto the transfer belt 6 such that the toner images are superimposed one on another, and then transfers the superimposed toner images onto a sheet S fed from the sheet feeders 7 or the optional sheet feeder 20.
The fixing unit 8 includes a heat roller 8a and a pressure roller 8b. The fixing unit 8 heats and presses the toner images carried on the sheet S fed from the image forming part 4 while the sheet S passes between the rollers 8a and 8b, whereby the toner images are heat-fixed on the sheet S. The sheet S subjected to this heat-fixing process is discharged onto the sheet discharge tray 9.
The image forming apparatus body 2 has a rectangular opening 2a formed in a right side surface thereof that adjoins the sheet conveying path T1 and the optional conveying path T2. The opening 2a is able to be opened and closed by an openable cover 12. The openable cover 12 is turnably supported on a shaft 13 extending along a lower edge of the opening 2a. The openable cover 12 in the closed state is brought into the opened state by turning to the outer side of the image forming apparatus body 2 (the right side in
[Configuration of Optional Sheet Feeder 20]
The optional sheet feeder 20 is externally attached to a bottom surface of the image forming apparatus 1. The optional sheet feeder 20 has a casing 22 that has the four casters 21 on a bottom surface thereof. The casing 22 is formed by covering the faces of a skeleton frame 200 assembled in a substantially rectangular parallelepiped shape (see
The casing 22 has a sheet outlet 22a formed in a right end portion of a top surface thereof. The casing 22 has therein a first sheet conveying path U1 and a second sheet conveying path U2 that respectively extend from the sheet feed cassettes 23 and 24 to the sheet outlet 22a. The sheet conveying paths U1 and U2 join together at the sheet outlet 22a and connect to the optional conveying path T2 in the image forming apparatus 1. The optional sheet feeder 20 picks up an uppermost one of the sheets S contained in each sheet feed cassette 23, 24 one by one with each pick-up roller 23a, 24a and sequentially feeds the picked-up sheets S to each sheet conveying path U1, U2. The sheets S fed to each sheet conveying path U1, U2 are fed to the optional conveying path T2 in the image forming apparatus body 2 through the sheet outlet 22a.
As shown in
In order to prevent such failures, the image forming apparatus 1 and the optional sheet feeder 20 are positioned relative to each other by a positioning structure 300 (see
In the positioning structure 300, a pair of left and right pin members 320 are provided to protrude from the top surface of the optional sheet feeder 20. The pin members 320 are respectively engaged with positioning holes 122a formed in the bottom surface of the image forming apparatus 1 so that positional relation in the front-rear direction and the left-right direction between a skeleton frame 100 of the image forming apparatus 1 and the skeleton frame 200 of the optional sheet feeder 20 is regulated.
As shown in
The lower end frame part 120 includes a front horizontal pipe 121 and a rear horizontal pipe 122 that are spaced from each other in the front-rear direction, and a left horizontal pipe 123 and a right horizontal pipe 124 that are spaced from each other in the left-right direction. The rear horizontal pipe 122 has a pair of positioning holes 122a (see
As shown in
The intermediate frame part 230 consists of four vertically extending vertical pipes 231 and connects the four corners of the upper end frame part 210 to the four corners of the lower end frame part 220.
The upper end frame part 210 includes a left horizontal pipe 211 and a right horizontal pipe 212 that are spaced from each other in the left-right direction, a reinforcing sheet metal 213 that connects front ends of the left and right horizontal pipes 211 and 212, and a rear horizontal pipe 214 that connects rear ends of the left and right horizontal pipes 211 and 212.
The rear horizontal pipe 214 has a pair of pin members 320, each along with a positioning aiding member 310, attached thereto. The rear horizontal pipe 214 has a slider 260 attached thereto that supports the electrical connector 500.
[Configurations of Positioning Aiding Member 310 and Pin Member 320]
As shown in these figures, the positioning aiding member 310 is interposed between the skeleton frame 200 of the optional sheet feeder 20 and the skeleton frame 100 of the image forming apparatus 1 and engaged with both of them. Specifically, the positioning aiding member 310 is formed to have an H-shaped cross section as viewed in the left-right direction.
More specifically, the positioning aiding member 310 has a resting board part 311 that rests on an upper surface of the rear horizontal pipe 214 of the optional sheet feeder 20, a pair of upward extending parts 312 that protrude from an upper surface of the resting board part 311, and a pair of downward extending parts 313 that protrude from a lower surface of the resting board part 311.
The pin member 320 has a first positioning pin part 321, a second positioning pin part 322 that has a smaller diameter than the first positioning pin part 321, and a seating part 323 that is formed at the boundary between the first and second positioning pin parts 321 and 322. The second positioning pin part 322 of the pin member 320 is fitted into both a positioning hole 311a of the positioning aiding member 310 and a positioning hole 214a of the rear horizontal pipe 214 of the optional sheet feeder 20 so that the pin member 320 is positioned relative to and fixed to the rear horizontal pipe 214. Further, the first positioning pin part 321 of the pin member 320 is fitted into the positioning hole 122a formed in the rear horizontal pipe 122 of the image forming apparatus 1 so that the image forming apparatus 1 is positioned relative to the optional sheet feeder 20. The positioning aiding member 310 is configured such that, when an operator installs the image forming apparatus 1 onto the top of the optional sheet feeder 20, guide surfaces 312c formed on the pair of upward extending parts 312 guide the rear horizontal pipe 122 of the image forming apparatus 1 such that the rear horizontal pipe 122 approaches the pin member 320. Thus, the positioning aiding member 310 has the function of aiding the positioning of the image forming apparatus 1 relative to the optional sheet feeder 20.
[Summary of Connecting Structure Between Electrical Connectors 500 and 600]
Next, a connecting structure between the electrical connector 500 of the optional sheet feeder 20 and the electrical connector 600 of the image forming apparatus 1 is described with reference to
The electrical connector 600 of the image forming apparatus 1 has a flat rectangular shape having a thickness in the vertical direction. The electrical connector 600 exposes through an opening (illustration omitted) formed in the bottom surface of the image forming apparatus 1. The electrical connector 600 is fixed on an upper surface of a horizontal support board (illustration omitted) that is fixed to the skeleton frame 100 of the image forming apparatus 1. An insertion port 601 of the electrical connector 600 is oriented to the right side (the left side of
Similarly to the electrical connector 600 of the image forming apparatus 1, the electrical connector 500 of the optional sheet feeder 20 has a flat rectangular shape having a thickness in the vertical direction. The electrical connector 500 protrudes vertically through an opening (illustration omitted) formed in the top surface of the optional sheet feeder 20. The electrical connector 500 is supported by the slider 260 with the insertion port 501 of the electrical connector 500 oriented to the left side (the right side of
The slider 260 is supported by the skeleton frame 200 of the optional sheet feeder 20 (see
The slider 260 is coupled with a foldable handle lever 270 (example of handle) that is described later. An operator (including a user) can slide the slider 260 in the left-right direction by deploying the handle lever 270 into the horizontally extending state and pulling or pushing the handle lever 270 leftward or rightward.
The image forming apparatus 1 has a locking mechanism 150 provided thereon that locks the slider 260 when the slider 260 reaches the connecting position from the disconnecting position. By the slider 260 that is provided on the optional sheet feeder 20 being locked by the locking mechanism 150, the image forming apparatus 1 and the optional sheet feeder 20 are coupled to each other such that they cannot be separated vertically from each other. Details of the locking mechanism 150 are described later.
[Details of Slider 260]
A configuration of the slider 260 is described in detail with reference to
As shown in
The slider body 261 is composed of a bar member having a square U-shaped cross section with an open upper side. The slider body 261 has a bottom wall 261a (illustrated only in
Returning to
The first vertical wall 262a of each pipe engaging part 262 has a mounting slot 262d formed therein that is elongated in the left-right direction. A pin screw 264 that has a screw portion only at a distal end portion thereof is inserted through the mounting slot 262d. Each pipe engaging part 262 is restrained by the pin screw 264 such that it cannot be detached from the rear horizontal pipe 214.
The horizontal contacting wall 262b of each pipe engaging part 262 has a locking slot 262e (example of through hole) formed therein that is elongated in the left-right direction (in the moving direction of the slider 260). A locking member 152 of the locking mechanism 150 that is described later is inserted through the locking slot 262e.
As shown in
[Details of Locking Mechanism 150]
Next, the locking mechanism 150 is described in detail with reference to
The right locking member 152 is inserted through the locking slot 262e formed in the right pipe engaging part 262 as shown in
The left and right mounting brackets 151 are fixed to the rear horizontal pipe 122 that constitutes a part of the lower end frame part 120 of the image forming apparatus 1.
As shown in
The press-fitting part 152b is press-fitted in the press-fitting hole 151d formed in the horizontal plate part 151b of the mounting bracket 151. A step surface that surrounds the press-fitting part 152b on the upper surface of the cylindrical part 152a is in contact with a lower surface of the horizontal plate part 151b. The lower end of the cylindrical part 152a is inserted in a through hole 214b formed in the rear horizontal pipe 214. The tapered part 152c functions as a guide for inserting the lower end of the cylindrical part 152a into the locking slot 262e. The locking groove 152d has a pair of groove surfaces 152e and 152f that are opposed to each other in the vertical direction. The lower groove surface 152f is formed to be flush with the upper surface of the rear horizontal pipe 214.
When the slider 260 is moved to the connecting position (the position shown in
As described above, in this embodiment, moving the slider 260 from the disconnecting position to the connecting position not only establishes an electrical connection between the image forming apparatus 1 and the optional sheet feeder 20 but also fixes the image forming apparatus 1 and the operational sheet feeder 20 such that they cannot be mechanically separated from each other. Thus, the operation of electrically connecting the image forming apparatus 1 and the optional sheet feeder 20 and the operation of mechanically fixing the image forming apparatus 1 and the optional sheet feeder 20 are carried out simultaneously so that the workload of the operator is reduced.
The slider 260 has the handle lever 270 that is able to be gripped by a hand, and the slider 260 is configured to be movable between the connecting position and the disconnecting position through a manual operation using the handle lever 270.
This configuration facilitates the operation of moving the slider 260, as compared with a configuration in which the slider 260 is directly gripped by a hand and moved.
The handle lever 270 is configured to be switchable between the usable state in which the handle lever 270 protrudes out of the control box 241 and the folded state in which the handle lever 270 is housed in the control box 241.
With this configuration, when it is not necessary to use the handle lever 270, the handle lever 270 can be brought into the folded state and housed in the control box 241. This prevents poor appearance caused by the handle lever 270 being unnecessarily exposed outside the control box 241.
The slider 260 has the locking slots 262e that penetrate the slider 260 vertically. When the slider 260 is positioned at the disconnecting position, each locking member 152 is positioned in the large-diameter elongated hole part 262f of each locking slot 262e; therefore, the locking member 152 is allowed to move vertically through the large-diameter elongated hole part 262f. When the slider 260 is moved to the connecting position from the disconnecting position, the edge of each locking slot 262e engages the locking groove 152d of each locking member 152 to function as the locking engaging part.
With this configuration, by positioning the slider 260 at the disconnecting position in advance of installing the image forming apparatus 1 onto the top of the optional sheet feeder 20, the locking members 152 fixed to the image forming apparatus 1 are respectively inserted into the through holes 214b of the optional sheet feeder 20 (see
The locking slot 262e has the large-diameter elongated hole part 262f and the small-diameter hole part 262g that connects to one end in the longitudinal direction of the large-diameter elongated hole part 262f, and the locking slot 262e is configured such that the edge of the small-diameter hole part 262g engages the locking groove 152d of the locking member 152 to function as the locking engaging part.
With this configuration, since the portion of the locking slot 262e engaging the locking groove 152d is formed as the small-diameter hole part 262g that has a smaller diameter than the large-diameter elongated hole part 262f, a sufficient engagement allowance is secured as compared with a case where the entire locking slot 262e is constituted by the large-diameter elongated hole part 262f. Therefore, the locking members 152 and the slider 260 are reliably locked.
Number | Date | Country | Kind |
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JP2019-155839 | Aug 2019 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5666595 | Sameshima | Sep 1997 | A |
5940116 | Park | Aug 1999 | A |
6836628 | Funakoshi | Dec 2004 | B2 |
20050100362 | Kim | May 2005 | A1 |
20060248733 | Masai | Nov 2006 | A1 |
Number | Date | Country |
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2012-118178 | Jun 2012 | JP |
Number | Date | Country | |
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20210063950 A1 | Mar 2021 | US |