This invention relates to a connecting structure for a vehicle interior part. More particularly, it relates to the connecting structure in which an assembling work can be performed easily and immediately, and which is excellent in design freedom on a configuration design, upon connecting two members in abutting engagement.
A connecting structure for a vehicle interior part has been employed in a vehicle door trim or the like. This connecting structure includes a plate-like sidewall section provided on a first member, and a plate-like upright section provided on a second member, both of which are abutted to each other so that their front surfaces have coplanar relation, that is, they are flushed with each other to be unitarily connected. Patent Document 1 (Japanese Patent Publication No. 11-139231) discloses a vehicle door trim of such an example. As shown in
The upright section 104 has, on an abutting portion thereof, a stepped portion 106 obliquely slanted denting toward a rear surface, to which a latch portion 108 is continuously formed. The sidewall section 112 has, on a rear surface thereof, a latch pin 114 standing upright, penetrating a through-hole formed in the latch portion 108, so as to protrude in a direction approximately perpendicular to the rear surface. Caulking a distal end of the latch pin 114 by ultrasonic caulking results in a unitary connection of the upright section 104 and the sidewall 112 in non-separating manner.
However, in such conventional connecting structure, the latch pin 114 stands upright in the direction approximately perpendicular to the sidewall section 112. Therefore, during the assembling of the door panel 100 and the trim body 110, the sidewall section 112 needs to be dislocated to a side area (rightward as viewed in
Further, for instance, as shown in
The present invention has been completed with the above view in mind, and has an object to provide a connecting structure for a vehicle interior part which allows two members to abut to each other to be connected with improved assembling workability and increased design freedom in a configuration design or the like.
For achieving the above object, a first aspect of the invention relates to a connecting structure for a vehicle interior part to allow a plate-like sidewall section disposed on at least one end of a first member and a plate-like upright section disposed on at least one end of a second member to be brought into abutted engagement such that a surface of the plate-like sidewall section and a surface of plate-like upright section are approximately coplanar to be unitarily connected to each other. The connecting structure for vehicle interior part is characterized by that (i) one member of the first member and the second member has, on an abutting portion thereof, a stepped section dented to a rear surface side, and a latch protrusion contiguous with the stepped section and protruding in an abutting direction during the abutting engagement toward the other member of the first member and the second member; and (ii) the other member of the first member and the second member has, on a rear surface side thereof, a latch portion with which the latch protrusion elastically engages, when the one member and the other member are moved closer relative to each other in the abutting direction, to unitarily connect the one member and the other member with preventing the latch protrusion from coming out.
A second aspect of the invention is featured by that, in the first aspect, (i) the stepped section has a bent shape formed in a cranked configuration in a cross section, and includes a stepped portion bent toward a rear surface side, and an extending portion extending from a distal end of the stepped portion toward the other member in the abutting direction, the other member being brought into abutment with the stepped portion, and the extending portion having a distal end formed with the latch protrusion; and (ii) the one member formed with the stepped section has a surface to which a skin material is fixedly attached, and the skin material has an end portion i.e., an end extending along the stepped section to reach a rear surface side of the other member.
A third aspect of the invention is featured by that, in the second aspect, (i) the other member has, on the rear surface thereof, a guide section having an L-shape in cross section to form a positioning recess to allow insertion of the extending portion, the guide section having, on an area forming a bottom portion of the positioning recess, a latch hole as the latch portion to allow insertion of the latch protrusion; and (ii) the latch protrusion has a retaining convex portion passing through the latch hole due to an elastic deformation of the latch protrusion, the retaining convex portion being elastically returned to engage with a circumferential edge of the latch hole for preventing the latch protrusion from coming out.
A fourth aspect of the invention is featured by that, in the first aspect, (i) the other member has, on an abutting portion thereof, a second stepped section bent toward the rear surface side of the other member, and a positioning protrusion contiguous with the second stepped section and protruding in a direction opposite to the latch protrusion; (ii) and the one member has, on the stepped section thereof, an engagement hole with which the positioning protrusion engages when the one member is moved closer relative to the other member in the abutting direction.
In the first aspect of the invention, one member of the first member and the second member has, on the abutting portion thereof, the stepped section, and the latch protrusion contiguous with the stepped section and protruding in the abutting direction. In addition, the other member of the first member and the second member has, on the rear surface side thereof, the latch portion with which the latch protrusion elastically engages, when the one member and the other member are moved closer relative to each other in the abutting direction with preventing the latch protrusion from coming out. Therefore, upon assembling the first member and the second member, both of them are sufficiently moved closer relative to each other, enabling the assembling work to be easily and immediately performed.
Further, even if the first member and the second member have, at the both end portions in a fore and aft direction or both end portions in a vertical direction, sidewall sections and upright sections, the both end portions can be unitarily connected to each other by the latch protrusions and the latch portions. This results in the easy and immediate assembling work, and the increased design freedom on a configuration design or the like without worsening a positioning capability.
In the second aspect of the invention, the stepped section has the bent shape formed in the cranked configuration in the cross section, and includes the stepped portion bent toward the rear surface side, and the extending portion extending from the distal end of the stepped portion in the abutting direction. The skin material fixedly attached to the one member has the end portion extending along the stepped section to reach the rear surface side.
Therefore, the end portion does not need to be subjected to rolling treatment or edge-tucking treatment, rendering the interior part having a high design character like a streamer at lower cost. The design like streamer is described in, for instance, Japanese Patent Publication No. 2000-343947.
In the third aspect, the other member has, on the rear surface thereof, the guide section to form the positioning recess to allow insertion of the extending portion. Thus, the first member and the second member are assembled with each other with high positioning precision so that the side wall section and the upright section are brought into the abutting engagement. In addition, the latch protrusion is caused to pass through the latch hole provided on the guide portion, and the retaining convex portion provided on the latch protrusion is elastically returned to engage with the circumferential edge of the latch hole. This favorably prevents the latch protrusion from coming out from the latch hole, causing the first member and the second member to be unitarily assembled to each other.
In the fourth aspect, the other member is provided, on the abutting portion thereof, the second stepped section, and the positioning protrusion contiguous with the second stepped section. Engaging the positioning protrusion with the engagement hole formed in the stepped section of the one member allows the latch protrusion and the latch portion to engage with each other. At the same time, the first member and the second member can be assembled with increased positional precision between the sidewall section of the first member and the upright section of the second member.
The connecting structure for the vehicle interior part of the present invention, is suitably applied to a connecting structure for unitarily assembling a predetermined ornament member (first member) to a door trim body (second member) having an outer circumferential flange of, for instance, a vehicle door trim. However, the present invention can be applied to a connecting structure of various vehicle interior parts like situations, upon assembling a member except for the ornament member or the like onto the door trim, or upon assembling an ornament member or the like onto a member except for the door trim such as an instrument panel or the like.
The one member, on which the latch protrusion i.e. latching protrusion is formed, may be the first member or the second member. If the latch protrusion is formed on the first member, the second member as the other member is formed with the latch portion i.e. latched portion. In contrast, if the latch protrusion is formed on the second member, the first member as the other member is formed with the latch portion. The stepped section of the one member is formed to have, for instance, a cranked configuration like that of a second aspect of the present invention. However, the stepped section may be an inclined surface inclined denting toward a rear surface side, like the stepped section 106 as shown in
The first member and the second member are abutted with each other in a direction so that the sidewall section of the first member and the upright section of the second member are abutted with each other. For the first member, this direction corresponds to a direction in which the sidewall section abuts to the upright section, and for the second member, this direction corresponds to a direction in which the upright section abuts to the sidewall section. These directions are directed or oriented in opposite directions to each other.
The latch protrusion of the first member protrudes in the abutting direction and is unitarily formed with, for instance, a retaining convex portion like that of a third aspect of the present invention. The retaining convex portion is elastically latched to the latch portion such as a latch hole or the like formed in the other member to prevent the coming-out thereof. However, the latch protrusion may have a distal end, bent or folded in a V-shape configuration or a U-shape configuration, which is latched to the latch portion in non-separating manner. The latch portion may not necessarily be the latch hole but may be a slit, a cutout partly opened to an outside, a recess, a protrusion or a stepped portion with which a latch portion such as the retaining convex portion or the like engages. The latch portion may be elastically deformed to allow engagement of the retaining convex portion of the latch protrusion in the non-separating manner.
The first member and the second member, involving for instance the latch protrusion and the latch portion, may be unitarily made of synthetic resin material. However, the latch protrusion and the latch portion, made of an elastically deforming metal, may be unitarily embedded in the first member and the second member made of synthetic resin by an insert forming i.e. molding. Thus, various modifications may be employed. For the skin member provided depending on needs, various materials may be employed including soft synthetic resin material, woven fabric and nonwoven fabric, etc. Upon forming the first member and the second member by injection molding or the like, the skin material may be preliminarily placed in relevant molding dies to be shaped concurrent with the molding of these members for being unitarily attached. However, after the first member and the second member are formed by injection molding or the like, with applying an adhesive to a surface of the first member and a surface of the second member in separate steps, the skin material is unitarily attached thereto by vacuum forming or press pressure-bonding.
Now, embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
Further, in the ornament member 14, a skin material 26 is unitarily attached to a base member 24 made of synthetic resin with relatively high rigidity. The ornament member 14 further includes a flat section 28 approximately parallel to the door panel 16, and a plate-like sidewall section 30 integrally formed with the flat section 28 at an outer circumferential edge thereof and bent toward the door panel 16 at an angle of approximately 90°. The skin material 26 is made of soft synthetic resin material, and the base member 24 is preliminarily and unitarily formed by injection molding or the like. The base member 24 has a surface 24a to which adhesive is applied to unitarily attach the skin material 26 thereto by vacuum forming or press pressure-bonding. In the present embodiment, the door trim body 12 corresponds to a second member which is the other member, and the ornament member 14 corresponds to a first member which is the one member.
The door trim body 12 and the ornament member 14 are unitarily connected to each other with the upright section 22 and the sidewall section 30 so that a surface 22b of the upright section 22 and a surface 30a of the sidewall section 30 are aligned on a approximately coplanar plane, that is the surfaces 22b and 30a are flushed with each other.
The stepped section 32, having a configuration bent in a cranked shape i.e. reversed L-shape in a cross section, has a stepped portion 36 bent toward a rear surface 24b of the base member 24, and an extending portion 38 extending from a distal end of the stepped portion 36 toward the door trim body 12 in the abutting direction, i.e., extending downward as viewed in
Meanwhile, the upright section 22 of the door trim body 12 has a rear surface 22c unitarily formed with a guide section 42 with an L-shape configuration in the cross section. The guide section 42 is formed with a positioning recess 40 to which the extending portion 38 is inserted. In addition, the guide section 42 has an area, forming a bottom portion of the positioning recess 40, which is formed with a latch hole 44 as a latched portion to which the latch protrusion 34 is inserted. The latch protrusion 34 is integrally formed with a retaining convex portion 46 on a side surface thereof. As shown by a whitened arrow in
Further, as shown in
In the connecting structure of such a vehicle door trim 10, the stepped section 32 is formed on the ornament member 14, and the latch protrusion 34 is formed contiguous to the stepped section 32 to protrude in the abutting direction. Further, the rear surface 22c of the door trim body 12 is provided with the latch hole 44, which allows insertion of the latch protrusion 34 due to the elastic deformation thereof during approaching movement of the door trim body 12 relative to the ornament member 14 in the abutting direction. In addition, due to elastic return of the latch protrusion 34, the retaining convex portion 46 latches to the latch hole 44. Upon assembling the ornament member 14 to the door trim member 12, therefore, the ornament member 14 is sufficiently moved closer to the door trim member 12 in the abutting direction as indicated by the whitened arrow in
Further, even when the door trim body 12 and the ornament member 14 have the upright sections 22 and the sidewall sections 30 at the both end portions in the fore and aft direction or at the both end portions in the vertical direction of the vehicle, the both end portions can be unitarily connected to each other by the latch engagement with the upright sections 22 and the sidewall sections 30. This performs the assembling work easily and immediately without worsening a positioning ability, and improves the design freedom such as a configuration design or the like.
In the present embodiment, furthermore, the stepped section 32 formed on the ornament member 14 has the bent configuration with the cranked shape formed in the cross section. The stepped section 32 includes the stepped portion 36 bent toward the rear surface 24b, and the extending portion 38 extending from the distal end of the stepped portion 36 in the abutting direction. Moreover, since the skin material 26 fixedly attached to the surface 24a of the ornament member 14, has the end portion 26a extending to the intermediate position of the extending portion 38, the end portion 26a does not need to be processed in rolling treatment or edge-tucking treatment. In addition, the skin material 26 can be reliably prevented from pealing up when the distal end 22a of the upright section 22 forming the door trim body 12 is brought into abutting engagement with the skin material 26 of the stepped portion 36. This can render the vehicle door trim 10 having the high design character like the streamer at low cost.
In the preset embodiment, besides, the guide section 42 is integrally formed with the upright section 22 of the door trim body 12 on the rear surface 22c thereof to allow the extending portion 38 to be inserted to the positioning recess 40 formed therein. This enables the sidewall section 30 of the ornament member 14 and the upright section 22 of the door trim body 12 to be assembled with increased positional precision in abutting engagement with each other. In addition, the latch protrusion 34 is inserted to the latch hole 44 formed in the guide section 42, so that the retaining convex portion 46 formed on the latch protrusion 34 is elastically latched to the circumferential edge of the latch hole 44. This favorably prevents the corning-out of the latch protrusion 34 from the latch hole 44, causing the ornament member 14 to be unitarily assembled to the door trim body 12 in non-separating manner.
In the preset embodiment, further, the skin material 26 is fixedly attached to the surface of the ornament member 14 such that the end portion 26a extends to the intermediate position of the extending portion 38. However, the end portion 26a of the skin material 26 does not need to extend to the intermediate position of the extending portion 38, but may extend to a rear surface side of the distal end 22a of the upright section 22 of the door trim body 12 along at least the stepped portion 36. This achieves a further reduction in a surface area of the skin material 26 than that of the present embodiment, resulting in an increased yield of the skin material 26 with a reduce production cost of the vehicle door trim 10 to a lower level.
In the present embodiment set forth above, further, the latch protrusion 34 is formed on the ornament member 14 and the door trim body 12 is formed with the latch hole 44 serving as the latch portion. As shown in
In the structure shown in
In the foregoing, the various embodiments have been described with reference to the drawings. However, it is intended that the embodiments described be considered only as illustrative of the present invention and that those skilled in the art will be able to implement the present invention with various modifications and improvements.
Number | Date | Country | Kind |
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2008-203117 | Aug 2008 | JP | national |