This invention relates to connection arrangements for marine installations that generate electrical power from renewable sources. The most common of such installations are offshore wind farms comprising multiple wind turbines.
Offshore wind farms will be used in this specification to exemplify the invention but other power generator units that convert wave, tidal or solar energy could be used within the inventive concept, in addition to or instead of wind turbines. Thus, installations of the invention are not limited to wind farms but could encompass other marine installations that gather power produced by multiple generator units spaced apart across a body of water.
An offshore wind farm comprises one or more groups or arrays of wind turbines. In shallow water, wind turbines can be fixed rigidly to the seabed with simple foundations such as monopiles. However, there is a trend toward installation of wind turbines further offshore in deeper water where average winds are stronger and steadier and where very large and efficient turbines can be installed with fewer concerns regarding visual impact or noise pollution. With increasing water depth, floating wind turbine solutions become necessary. In that case, offshore wind turbines may be supported by platforms, rafts, floats or buoys moored to the seabed.
The turbines of an array are typically connected in series or in parallel to one or more transformers or substations. The or each substation may be located underwater or at the surface. Electrical power generated by the turbines is exported from the or each substation to consumers, most commonly via a subsea export cable that is connected eventually to a national grid.
Electrical connections to convey power from offshore wind turbines to substations and then to export the power to consumers require various arrangements of cables located underwater. Specifically, there is at least one subsea inter-array cable network within the wind farm in addition to at least one subsea export cable that conveys power from the installation to the shore.
The inter-array cables may be a mix of static cables and dynamic cables. Static cables are laid on the seabed or otherwise relatively deep in the water column where they can remain substantially stationary and possibly undisturbed for the operational life of the wind farm. Conversely, dynamic cables extend upwardly through the water column toward wind turbines at the surface. Dynamic cables are therefore designed to resist dynamic stresses that tend to induce fatigue, notably repetitive deflections caused by water motion such as waves.
Dynamic cables comprise additional reinforcement or armoring layers to withstand dynamic stresses arising from motion of the surrounding water. Such provisions make dynamic cables much more expensive than static cables; they also mean that for a given cross-sectional area, dynamic cables are rated to handle less electrical power than static cables. In other words, to handle the same electrical power as a static cable, the cross-section of a dynamic cable would have to be enlarged substantially. This would further increase not just the cost of a dynamic cable but also its weight and bulk, which makes the cable more challenging to transport and to install. It is therefore desirable to minimise the length and cross-section of dynamic cables.
In wind farms comprising fixed wind turbines in shallow water, only a short length of cable connecting to each wind turbine need be exposed to water motion. Indeed, a cable connecting to a fixed wind turbine can be attached to or housed inside the foundation and therefore can be supported against movement driven by water dynamics. In that case, a dynamic cable may not be necessary.
However, floating wind turbines situated in deeper water inevitably require connection via dynamic cables that extend through the water column and are exposed to water motion. Those cables must be lengthy to accommodate the water depth and must be robust enough to handle the more dynamic environment of deep water, far offshore. Another factor that increases the length and cost of dynamic cables in offshore environments is the greater spacing that is typically required between larger turbines with greater rotor diameters.
Each turbine 12 comprises a buoyant base 30 surmounted by an upper structure 32. The upper structure 32 comprises a mast or tower surmounted by a nacelle that supports a rotor comprising a hub and a set of blades.
One approach to reduce the length of dynamic cables 14, as shown in
There is an increased operational risk in a daisy-chain system because at least some of the wind turbines 12 must support at least two dynamic cables 14, and because the system is vulnerable to the loss or removal of any dynamic cable 14 or turbine 12.
Another approach to reduce the length of dynamic cables 14 is known in the art as a ‘fishbone’ configuration as shown in
As each dynamic cable 14 of the fishbone configuration is connected to only one wind turbine 12, its cross section is helpfully minimised. However, such a solution requires ‘wet’ junction boxes or connectors 18 in which the necessary connections between the dynamic cables 14 and the static cable 16 via the connectors 18 are made underwater. The alternative is the additional retrieval step of using a ‘dry’ connector as described in EP 2732516, GB 2586799 and GB 2602462.
In this respect, a dry connector is simpler in construction than a wet connector 18, which requires sealing and engagement features that enable connections to be made underwater. This is because electrical connections are made above water in a dry environment aboard a vessel and the watertightness of those connections can be assured before returning the cables and connectors to the sea.
In the case of a conventional fishbone configuration like that shown in
It will also be apparent that a conventional fishbone configuration like that shown in
Against this background, the invention provides a subsea inter-array cable layout that comprises a series of two or more discrete cable sections extending in longitudinal succession along a common path. Each cable section may comprise a length of static cable. Each cable section comprises at least one longitudinal portion and at least one lateral portion. A cable bend may join the or each longitudinal portion to the at least one lateral portion.
The longitudinal portions of the cable sections extend along the path and lateral portions of mutually adjacent cable sections in the series extend laterally from the path to the same side of the path as a pair. A connection device connected to the lateral portions of the pair interconnects the adjacent cable sections and is spaced from the longitudinal portions by a distance greater than the local water depth.
The connection device may be configured for dry connection of the lateral portions and of at least one additional cable that can be connected to and extend from the connection device, for example in a lateral direction with respect to the longitudinal portions of the cable sections. To facilitate this, the or each additional cable comprises a section of dynamic cable whose length also exceeds the local water depth.
The or each additional cable suitably extends from the connection device to a floating surface unit. For example, the or each additional cable may extend to the floating surface unit as a catenary while a portion of the additional cable adjoining the connection device lies on the seabed. However, the or each additional cable could also comprise an inboard section of static cable in series with the section of dynamic cable.
The lateral portions of the pair may be substantially parallel and may be separate along their lengths extending from the longitudinal portions to the connection device. In that case, at least one of the additional cables could extend between the lateral portions of the pair.
The at least one lateral portion may extend laterally, for example substantially orthogonally, from an end of the or each longitudinal portion. Where each cable section comprises a longitudinal portion disposed between lateral portions at each end, those lateral portions may extend from the longitudinal portion in mutually opposed lateral directions. In that case, successive cable sections of the series may be reversed in shape longitudinally in alternation. For example, the cable sections can alternate between S and reverse-S shapes.
The or each longitudinal portion of each cable section may be substantially aligned at its ends on a common axis with facing ends of the longitudinal portions of adjacent cable sections in the series. The or each longitudinal portion of each cable section may be substantially longer, for example at least four times longer, than the or each lateral portion of each cable section.
The inventive concept embraces a marine installation for generating electrical power from a renewable source, the installation comprising at least one cable layout of the invention.
The inventive concept also embraces a corresponding method of installing a subsea inter-array cable layout. The method comprises: laying a series of two or more discrete cable sections on the seabed to extend in longitudinal succession along a common path, each cable section comprising at least one longitudinal portion and at least one lateral portion, wherein the longitudinal portions of the cable sections extend along the path and lateral portions of mutually adjacent cable sections in the series extend laterally from the path to the same side of the path as a pair; lifting outboard ends of the pair of lateral portions above the surface without lifting the longitudinal portions from the seabed; effecting dry connection of the lateral portions of the pair to a connection device above the surface; and lowering the connection device and the lateral portions to the seabed.
A catenary may be formed in an outboard part of the lateral portions when lifting their outboard ends above the surface, while leaving an inboard part of the lateral portions, adjoining the longitudinal portions, on the seabed.
At least one additional cable may be connected to the connection device, for example after supplying the or each additional cable from storage aboard a surface vessel. Dry connection of the or each additional cable to the connection device may be effected above the surface. The or each additional cable may then be lowered to the seabed connected to the connection device. Conveniently, the or each additional cable may be connected to the connection device when connecting the lateral portions to the connection device, or afterwards.
A free end of the or each additional cable may be lifted from the seabed to a unit floating at the surface before connecting the additional cable to the floating unit. A catenary may be formed in an outboard part of the or each additional cable when lifting its free or outboard end from the seabed, while leaving an inboard part of the or each additional cable, adjoining the connection device, on the seabed.
The or each additional cable may be provided in the form of a dynamic cable or in the form of a length of dynamic cable in series with a length of static cable. Conversely, the or each cable section may be provided in the form of a static cable.
In summary, the invention provides a field architecture solution for subsea power cables. The solution involves the following main components or elements, namely: floating units such as wind turbines that produce or receive electrical power or communications; a static or non-dynamic power cable divided into multiple sections; and dynamic power cables, each extending to a floating unit from a subsea connector that allows electrical connection of at least two of the sections of the static power cable and at least one of the dynamic power cables.
These elements are arranged such that the static cable sections extend from the main installation corridor toward each of the floating units over a length that is greater than the water depth at that location. Those static cable sections could be deployed before the subsea connectors and/or the dynamic cables are deployed. The static cable sections can be recovered onboard a dynamic cable line vessel that can perform electrical connection of the sections of the static cable and the dynamic cable via the subsea connector.
Connection of the dynamic cable to a floating unit can be made directly afterwards or at a later stage once one or more of the floating units are moored in the field. Meanwhile, the vessel can install or abandon the dynamic cable to the seabed together with the sections of the static cable and the subsea connector that connects them to the dynamic cable.
The solution of the invention benefits from the ability to disconnect a floating unit from an installation without jeopardizing power production from other floating units of the installation. The invention reduces risk relating to multiple power risers to a single floating unit and optimises the installation sequence without requiring wet-mate connectors. Also, the invention limits the specification requirements for dynamic cables thanks to a single floating unit connection, and allows for deployment of qualified products for renewable prospects on short and medium timescales.
Embodiments of the invention provide a pattern of inter-array electrical cables, being subsea cables that link offshore wind turbines or other power generating units. The pattern comprises: at least two static cables on the seabed connected together to a connection device, wherein the connection device is at a distance from the longitudinal direction of the static cables that is at least equal to the water depth; and at least one dynamic cable extending between the connection device and a floating wind turbine.
The static cables may follow a main direction and comprise a curvature to connect to the connection device. The curvature may, for example, be substantially perpendicular to the main direction. Between the curvature and the connection device, the two static cables may be parallel, separate or attached together.
Embodiments of the invention also implement a method to install an inter-array network of cables connecting at least one floating wind turbine with at least one other facility, that facility being another wind turbine, a substation, another offshore facility or an export cable. The method comprises: pre-installing on the seabed at least two static cables connected together by a connection device able to connect to at least one another cable, wherein the static cables comprise a bend substantially perpendicular to their main direction and an overlength between the bend and the connection device at least equal to the water depth.
The floating wind turbine is installed in the vicinity of the connection device. The connection device is retrieved to the surface by moving the overlength of the cables, whereupon a dynamic cable is connected between the connection device and the floating wind turbine and the connection device is lowered back onto the seabed. Thus, the connection device may be a dry connector or a dry junction box.
The static cables may be laid within a predetermined corridor and follow a curvature leading outside that corridor to the connection device.
To summarise the invention, a subsea inter-array cable layout for marine power generation installations comprises a series of two or more discrete sections of static cable that extend in longitudinal succession along a common path. Each cable section comprises a longitudinal portion and at least one lateral portion. The longitudinal portions of the series extend along the path and lateral portions of adjacent cable sections extend laterally outwardly to the same side of the path, forming a pair.
Connection devices connect to each pair of lateral portions to interconnect the cable sections. The connection devices are spaced from the longitudinal portions by a distance greater than the local water depth so that outboard ends of the lateral portions can be lifted to the surface to effect dry connections with the connection devices without disturbing the longitudinal portions. Additionally, at least one dynamic cable extends from each connection device for connection to a floating unit such as a wind turbine.
To put the invention into context by illustrating the prior art, reference has already been made to
In order that the invention may be more readily understood, reference will now be made, by way of example, to the remainder of the accompanying drawings in which:
Referring next, then, to
In this example, however, the static cable is formed by a series of discrete static cable sections 40 that are each connected to two of the junction boxes 38, one at each end of each cable section 40. The junction boxes 38 connect neighbouring cable sections end-to-end in longitudinal succession and in series, in addition to connecting the wind turbines 12 to the cable sections 40 via the respective dynamic cables 14.
It will be apparent that the successive cable sections 40 follow a path corresponding to a main corridor 42 extending between or beside wind turbines 12 of the group. The main corridor 42 is represented here schematically as being straight but it could instead be curved or sinuous along its length. Similarly, the wind turbines 12 of the group are represented here schematically as being arranged in straight parallel arrays or rows to each side of the main corridor 42 but they could instead be divided into other sub-groups or arranged in other ways.
Each of the cable sections 40 has a longitudinal or body portion 44 and at least one lateral or leg portion 46, those successive portions 44, 46 being connected integrally in series by a curve or bend 48. In this example, the lateral portions 46 are generally orthogonal to the longitudinal portions 44 and each of those portions 44, 46 is substantially straight apart from where they curve into each other around the bend 48. In other examples, any of the portions 44, 46 could be curved along their length but their radius of curvature would generally be greater than the radius of curvature of any of the bends 48.
When laid on the seabed 28, the longitudinal and lateral portions 44, 46 lie parallel to the seabed 28 and therefore are nominally in a horizontal plane, to the extent that the seabed 28 is nominally horizontal and flat.
In this example, each cable section 40 has a lateral portion 46 at each end of the longitudinal portion 44 and the respective bends 48 that join those portions 44, 46 are in mutual opposition. Thus, the lateral portions 46 extend in opposite lateral directions on the seabed 28 and so, in a general sense, each cable section 40 is S-shaped.
It will be apparent from
In the examples shown, the neighbouring lateral portions 46 are separate and parallel. In other examples, the lateral portions 46 may be non-parallel, for example outwardly convergent, or could be attached to each other.
The longitudinal portion 44 of each cable section 40 extends longitudinally along, lies within and follows the path of the main corridor 42. Also, the longitudinal portion 44 of each cable section 40 is substantially aligned at its ends with the facing ends of the longitudinal portions 44 of adjacent cable sections 40. Thus, all of the longitudinal portions 44 generally follow a common linear path or longitudinal axis 50 that is central to the main corridor 42, whether that axis 50 is straight or curved as determined by the shape of the main corridor 42.
Conversely, the lateral portions 46 of each cable section 40 extend transversely and outwardly relative to the common axis 50 of the longitudinal portions 44. It will be noted that each of the lateral portions 46 extends transversely relative to the adjoining longitudinal portion 44 to a position that is laterally beyond the main corridor 42. At that position, the lateral portion 46 terminates at its outward end at a respective junction box 38.
The distance between the common axis 50 of the longitudinal portions 44 and the outward ends of the lateral portions 46 exceeds the water depth at that location. As will be explained with reference to
Similarly, the lengths of the dynamic cables 14 also exceed the water depth. This allows the outward end of each dynamic cable 14 to be lifted to the surface without significantly disturbing the junction box 38 that remains on the seabed 28 at the inward end or root of the dynamic cable 14. Again, as noted above, the dynamic cables 46 then hang between the surface and the seabed 28 as catenaries, suspended at their upper ends from respective wind turbines 12.
The cable sections 40 are made of static export cable that may, for example, comprise conductors with a total cross-sectional area of 1200 mm2. In contrast, each dynamic cable may comprise conductors with a total cross-sectional area of 300 mm2. Beneficially, the length of the lateral portions 46 of less expensive static cable reduces the length and hence the cost of the more expensive dynamic cable 14 that is required to effect connections between the wind turbines 12 and the static export cable extending in sections 40 along the main corridor 42.
Usually, the longitudinal portion 44 of each cable section 40 will be substantially longer than the or each lateral portion 46. The drawings are not to scale but in practical examples, the longitudinal portion 44 could be 1 km or more in length whereas the lateral portions 46 and the dynamic cables 14 could each be about 200 m long depending upon the water depth. In one example, each lateral portion 46 could extend 200 m beyond the bend 48 and each dynamic cable could be 220 m long. The overall length of static cable in each cable section 40 may therefore be about 1.5 km, allowing for the combined lengths of the longitudinal portion 44, the lateral portions 46 and the bends 48.
In another point of difference over conventional fishbone cabling arrangements as illustrated in
The installation sequence of the arrangement shown in
In
The installation vessel 52 is shown proceeding along the main corridor 42 while diverting from the common axis 50 along a path that corresponds to the shape of a cable section 40 in the process of being laid. Specifically, the vessel 52 is shown having laid a first lateral portion 46 and the longitudinal portion 44 of a cable section 40 and is now turning around a bend 48 to lay the second lateral portion 46 of that cable section 40. Previously laid cable sections 40 are also shown in
At the first location shown at the top of
After this, at the second location shown in
Next, at the third location shown in
The movements and shapes of parts of the cable sections 40 and the dynamic cables 14 are illustrated in more detail in the side views of
Many variations are possible within the inventive concept. For example,
In the example shown in
In some cases, the additional dynamic cables 14 may be connected to a junction box 38 only indirectly so as to minimise their length and cost, hence being connected to the junction box 38 via an intermediate length of less expensive static cable 66 joined in series. This possibility is shown uppermost in
| Number | Date | Country | Kind |
|---|---|---|---|
| 2209620.0 | Jun 2022 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2023/000400 | 6/29/2023 | WO |