The invention relates to a connection device for the connection of a conductor end in accordance with the preamble of claim 1.
Connection devices of this type are known in the art. However, with regard to the handling and structural design of the known connection devices, they are only able to be actuated with difficulty, specifically when contacting conductors of larger diameter, and therefore require improvement.
Against this background, the object of the invention is to provide a connection device which is improved in terms of the handling and structural design thereof.
The invention achieves this object by way of the subject matter of claim 1.
The invention provides a connection device for the connection of a conductor end, which connection device has a housing and also a busbar section, a clamping spring arrangement and a rotary lever arrangement in the housing, the clamping spring arrangement being able to be rotated, with the aid of the rotary lever arrangement, from an open position to a contact position in which contact is made with the conductor end. In this case, the rotary lever arrangement has a rotary lever element which is mounted rotatably in the housing in or on a preferably central section, wherein the rotary lever element further has a cam section, which has a control curve on which the clamping spring arrangement slides along during a movement into the end contact position.
In this case, a guiding means of the cam section, such as a projection or such as a pin or the like inserted into said section, engages in a slotted link of the housing, and a clamping and/or latching means, which is movable in the slotted link, is formed on the cam section, the slotted link of the housing being aligned with a slotted link in the busbar section in which a fixing position is formed for the clamping and/or latching means.
In this way, both reliable contacting of a conductor and reliable release of the conductor from the end contact position can take place in a simple manner.
It is particularly advantageous that the end contact position is durably securely fixed on the metal busbar and not, or not only, in the plastics material housing.
According to a preferred configuration, the guiding means and the clamping and/or latching means may be formed by one and the same element, for example by a pin, in particular a metal pin.
In this context, attaching a pin to the cam section and forming the latching position in the slotted link of the busbar section offers a particularly simple variant for implementing the fixing of the spring arrangement in the end contact position, which also results in simple and consistent usability when establishing and releasing the contact position.
It may advantageously be provided that the clamping and/or latching means is a pin, in particular a metal pin, which is movable in the slotted link into a fixing position.
It is advantageously provided that in the housing, before the latching position is reached, the slotted link transitions into or ends in a corresponding slotted link in the associated busbar section, and that this slotted link has a point, in particular a constriction point or a top-dead-centre point, at which the pin is fixed securely in position when the end contact position is reached, in such a way that the end contact position is durably securely fixed at the metal busbar section. Specifically for releasing the end contact position, it is merely necessary to move the pin out of the latching position behind the constriction point in the slotted link by rotating the rotary lever arrangement.
In this way, when the end contact position is reached, the clamping limb or limbs press on the conductor end, the clamping spring arrangement and/or the rotary lever arrangement additionally being locked on a thrust bearing in a positive and/or non-positive fit by means of a locking device.
It may be advantageously provided that the spring arrangement has one or more clamping springs and that one or two clamping limbs press on the conductor end when the end contact position is reached.
According to a configuration which is preferred, but which is not compulsory in the present specification, the rotary lever arrangement and the clamping spring arrangement may—always or at least during the rotation from the open position into the contact position—have the same direction of rotation. However, it is also possible for them to have opposite directions of rotation.
If they have identical directions of rotation, this has the particular advantage that it becomes possible to form the actuating forces to be relatively small.
To achieve higher contact forces and lower actuating forces, and a compact, narrow design, it may advantageously be provided that the axis of rotation D1 of the clamping spring arrangement and sections of the clamping spring arrangement are arranged above the conductor end to be contacted and above the associated busbar section, and that the rotary lever arrangement has an axis of rotation D2 which is positioned above the axis of rotation D1 of the clamping spring arrangement.
In a further preferred variant, the busbar section may be configured trough-shaped, in particular V- or U-shaped, in cross section, the conductor end being insertable into the busbar section perpendicular to this cross section, and the clamping spring arrangement being designed to be pivoted, at least in sections, into the busbar section transverse to the conductor insertion direction so as to press the conductor end in the end contact position into the trough-shaped busbar section so as to contact said section. The invention is particularly well-suited to a structural configuration of this type.
It may further advantageously be provided that the rotary lever arrangement has a rotary lever element which is mounted rotatably in the housing in or on a preferably central section, and that the rotary lever element has a cam section, which has—preferably on the face thereof facing the clamping spring arrangement—a control curve on which the actuating limb or limbs of the clamping springs or a rotary spring carrier/spring holder slide along during a movement into the end contact position.
To ensure a well-guided movement into and out of the end contact position, it may be provided that a projection of the cam section or a pin or the like inserted into said section engages in a slotted link of the housing, specifically in an arc-shaped slotted link.
To secure the end contact position, it may be provided that, in the end contact position, the clamping spring arrangement and/or the actuating limb are additionally fixed, by means of a locking device, in a positive and/or non-positive fit, for example on the busbar section or on another element.
For this purpose, a clamping and/or latching means, for example the aforementioned pin which is movable into a fixing position in the slotted link, may be formed on the cam section, it being advantageous for the fixing position to be formed in the—preferably metal—busbar section, since in this way a high contact force can also be durably ensured.
It may further advantageously be provided that the actuating limb or limbs are formed elbowed at the free ends thereof so as to slide on the control curve.
The clamping spring arrangement can have a spring carrier. The spring carrier may be formed in one piece with the housing. However, the spring carrier may also—if an actuating limb is arranged rotationally engaged thereon—join in with the functionality of this actuating limb in whole or in part. In this case, said carrier also forms part of the clamping spring arrangement within the meaning of the claims.
Advantageous embodiments of the invention may be derived from the dependent claims.
In the following, the invention is described in greater detail by way of embodiments with reference to the drawings, with further advantageous variants and configurations also being discussed. It should be emphasised that the embodiment discussed in the following is not intended to describe the invention conclusively, and that variants and equivalents which are not shown also fall within the claims. In the drawings:
a) shows a sectional view of a series terminal comprising connection devices according to the invention, of which one is in a first, closed operating position, without a conductor end inserted into it, and of which the other, second connection device is in an open, first operating position upon insertion of the conductor end; b) to e) show the series terminal of
a) to f) show a detail of the view of
a) to d) show movable elements of a variant of the connection device of
For simplicity, a Cartesian coordinate system X/Z is illustrated in
The housing 1 consists of electrically insulating material, in particular of a non-conductive plastics material. The housing 1 is formed disc-shaped in this case, and is preferably configured to be stackable in the Y-direction perpendicular to the conductor insertion direction. The terms right, left, up and down are based on the portrayal in the drawings, and accordingly change when the housing 1 moves in space.
The housing 1 may have an affixing foot 11. In this case, said foot is formed for placement, in particular latching, on a carrier rail (not shown, for example hat-shaped in cross section).
The housing 1 further has an upper face 12 (this being the face remote from the affixing foot 11) and two plug-in faces 13, 14. In an (imaginary) coordinate system, the direction perpendicular to the plane of the drawing is designated as the Y-direction (the carrier rail extending in this direction), the direction perpendicular to the carrier rail (in
The connection devices 2 may be formed identically or be symmetrical with respect to one another, in other words mirror-symmetrical about the imaginary plane z-z′ perpendicular to the plane of the drawing. As a result, two conductor ends 3 can be inserted into the housing 1, well and in a simple manner, from opposite sides and can be contacted therein by the associated connection device 2. This has for example advantageously been implemented in the embodiment of
The connection devices 2 each have a clamping spring arrangement 4 and a rotary lever arrangement 5. In addition, they each have a busbar section 6 against which the associated conductor end can be pressed or pushed by means of the clamping spring arrangement. The clamping spring arrangement 4 acts in the manner of a compression spring in each case.
In
The busbar sections 6 preferably have a V or U shape in cross section (see also
The clamping spring arrangement 4 is embodied in such a way that, for introducing the associated conductor end 3, it is pivotable out of the busbar section 6 in such a way that a conductor end 3 is insertable into the associated busbar section 6 through the insertion opening 17. To contact the conductor, the clamping spring arrangement 4 as a whole is pivoted towards and partially into the busbar section 6, the conductor end 3 being contacted. The clamping spring arrangement 4 finally takes on a fixed position in the contact position and presses the conductor end 3 against the associated busbar section 6 made of electrically highly conductive material, in such a way that at least one contact point through which an electric current can flow is formed.
The clamping spring arrangement 4 consists of one or more clamping springs 41, 42 (for which see also
The spring carrier 45 may be formed in a single piece with the housing 1 or as a separate part from the housing. If it is formed separately from the housing 1, it is advantageous for the clamping spring arrangement 4 to be capable of being preassembled on the spring carrier 45, and for the preassembled unit subsequently to be insertable into the housing 1 separately and fixable therein, for example in a positive and/or non-positive fit, in particular by clamping and/or latching. The spring carrier 45 may also be arranged pivotably in the housing. In this case, it may even—if the actuating limb is arranged rotationally engaged thereon—join in with the functionality of this actuating limb 410 in whole or in part. This functionality is shown in
The clamping springs 41, 42 of the leaf spring arrangement are preferably arranged laid inside one another in a stack-like manner. This means that the bending regions 412, 422 thereof are positioned inside one another and have exactly or substantially the same axis of rotation D1 or D1′. In this case, the support contour has a rounded journal section 451, about which the clamping springs 41, 42 can be rotated in the bending regions 411, 412 thereof. In this case the spring carrier 45 serves, in the manner of a bolt, in the region in which the bending region 412, 422 is positioned against it, as a pivot bearing for the clamping spring arrangement or for the one or more individual springs or clamping springs of the clamping spring arrangement 4.
Preferably, the actuating limbs 411, 421 and/or the clamping limbs 410, 420 of the leaf springs 41, 42 are of different lengths. If the actuating limbs 411, 421 are of different lengths, this makes it possible to contact conductor ends 3 of different diameters very well, at positions respectively well-suited thereto, in a simple manner. It is also conceivable to contact a single conductor end 3 using two or more leaf springs at different points.
The clamping spring arrangement 4 is preferably orientated in such a way that the bending region 412, 422 is closest to the associated conductor insertion opening 17, in such a way that the clamping limb 410, 420, proceeding from the bending region 412, 422, extends away from the conductor insertion opening 17. The associated clamping limb 410, 420 and the associated actuating limb 411, 421 are thus preferably positioned at an acute angle to the conductor insertion direction (X-direction).
The axes of rotation D1 of the clamping spring arrangement(s) 4 and sections of the clamping spring arrangement 4 are positioned in the region of the support contour, or the support contour is positioned above the conductor end 3 to be contacted and above the associated busbar section 6 in the Z-direction—in other words in this case perpendicular to the affixing foot or to the carrier rail. The associated rotary lever arrangement 5, which has an axis of rotation D2, is further arranged above the clamping spring arrangement 4 in the Z-direction. The axis of rotation D2 is positioned above the axis of rotation D1 of the clamping spring arrangement in the Z-direction.
Overall, an arrangement is produced in such a way that in the housing 1, for each connection device 2, the busbar arrangement 6 is arranged below and the open face of the V- or U-shaped cross section thereof is directed towards the associated clamping spring arrangement 4, in such a way that the clamping limb or limbs 410, 420 are pivotable into the busbar arrangement. In addition, the axis of rotation D2 of the rotary lever arrangement 5 is formed and arranged above the clamping spring arrangement 4. In this context, the directions of rotation DR of the rotary lever arrangement 5 and DR of the clamping spring arrangement 4 are in the same direction or orientation. Thus, in the left connection device of
Using the rotary lever arrangement 5, the clamping spring arrangement 4 can be pivoted from an open position (
The rotary lever element 50 has an actuating section 501, which is preferably accessible from outside the housing 1, in particular at an opening 16 on the upper face 12 of the housing 1. The actuating section 501 may for example be formed as a shoulder protruding radially from the central section 500 or as an opening, in the region 500, which makes it possible to apply a tool, in particular a screwdriver or the like. Said section may also serve as a stop for delimiting the angle of rotation, in and/or counter to the direction of rotation, in cooperation with an opening 16 of the housing from which it projects (see
The rotary lever element 50 further has a cam section 502. In the present case, the cam section 502 is configured as a sort of arm, which extends radially outwards, eccentrically, in the present case substantially tangentially, with respect to the central section 500.
The cam section 502 has, on the face thereof facing the clamping spring arrangement 4, a sort of control curve 503, against which the actuating limb or limbs 411, 412 of the clamping springs 41, 42 can be brought to bear.
A projection of the cam section 502 or a pin 504 or the like inserted into said section may engage in a slotted link, in particular an arc-shaped slotted link 18, of the housing 1, providing a particularly secure and uniform opening movement.
In the completely open state, the cam section 502 may be positioned on the actuating limbs 411. However, this is not a compulsory requirement (
The clamping spring arrangement 4 may be held—for example using an ancillary spring (not shown here)—in the opening position of
In the position of
To establish the contact position, the rotary lever arrangement 5 is now rotated in a direction of rotation “DR” counter to the direction of rotation “−DR”, in such a way that the control curve 503 of the cam section 502 comes to bear against the clamping spring arrangement 4 (
This presses the clamping limb or limbs 410 harder and harder radially against the conductor end 3 and presses said end against the associated busbar section 6.
It is particularly advantageous that, as a result of the identical directions of rotation, the forces required for actuation are relatively small.
This is apparent in particular from a comparison of
In
The advantages described in the above paragraphs were not recognised, or insufficiently recognised, in the prior art, since therein the focus was on other, less important points in the structural implementation. The invention deviates from this, and instead focuses on reliably achieving uniform wiring movement and unwiring movement and achieving a low wiring and unwiring force and achieving a high contact force in the end contact position.
In the following, further structural variants are described by way of which the invention can be further optimised.
Thus, the actuating limb or limbs 411, 421 may be formed elbowed at the free ends thereof so as to ensure good sliding of the control curve on the actuating limb or limbs 411, 421.
When the end contact position is reached, the clamping limb or limbs 410, 420 press on the conductor end (
Preferably, for this purpose it is provided that a latching means, for example the aforementioned pin 504, is formed on the cam section 502, and is movable into a fixing position in the slotted link 18. Particularly preferably, this fixing position is formed in the busbar. For this purpose, it may advantageously be provided that the slotted link 18, in the housing, transitions into or ends in a corresponding slotted link 60 in the associated busbar section 6 before the latching position is reached. In this case, the slotted link 60 may have, in the associated busbar section, a constriction point 61 or a top-dead-centre point in which the pin 504 is fixed securely in place, in particular latched, when the end contact position is reached. This can be seen particularly clearly in
It is particularly advantageous if the end contact position is durably securely fixed on the metal busbar 6 and not in the plastics material housing 1. In this case, attaching a pin 504 to the cam section and forming the latching position in the slotted link 60 of the busbar section 6 offers a particularly simple variant for fixing the spring arrangement in the end contact position, which also results in simple, uniform operability when establishing and releasing the contact position. It is also advantageous in particular that, for release from the end contact position, no latching hook or the like on the spring arrangement has to be released from a locking position.
In
Number | Date | Country | Kind |
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20 2017 107 208.8 | Nov 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/082074 | 11/21/2018 | WO | 00 |