The invention relates to a connection for elastic or rigid panel-type components, in particular for floor panels, in accordance with the preamble of claim 1, to a floor covering provided with such a connection, and to a profiled slide for such a connection.
Under the heading “click connection” a plurality of solutions are presently offered which enable the glueless connection of laminate or parquet floors/panels.
The long-side connection of the panels is performed via glueless tongue and groove joints with horizontal and vertical locking as described in EP 0 098 162 B1, WO 97/478 34 A1, or DE 199 62 830 C2. These connection profiles may be brought into locking engagement by angling or horizontal displacement. A problem with these solutions is the front-end connection of adjacent panels since they can only be connected by horizontal displacement (“hitting”). Such an installation is relatively complex. For this reason, connections have become prevalent in which the front-end connection takes place by angling a panel to be installed relative to a panel that has already been installed. Such connection profiles to be connected by angling are also referred to as “hook profiles” or “press button profiles”. With these profiles, a panel to be installed is positioned diagonally along the long sides of a panel that has already been installed, wherein, for instance, a tongue of the panel to be installed immerses into a groove of the panel that has already been installed. Subsequently, the panel to be installed is angled from its diagonal position downward, with the tongue immersing completely into the groove and the horizontal locking means at the long sides engaging each other, so that the two panels are locked along the longitudinal edge. During this angling process the front-end profiles of the panel to be installed are also brought into locking engagement with a front-end adjacent panel without a “hitting” in the horizontal direction being necessary.
Such connection is, for instance, known from EP 1 276 941 B1. In this known solution, a locking projection immerses into a locking recess of the other panel during angling, wherein a locking projection of the panel then snaps into a locking recess of the other panel for vertical locking. These locking projections and locking recesses must, caused by the construction, be relatively small since a catch mechanism by elastic deformation of the material is possible. This document also illustrates a variant in which the locking projection is effected by an inserted flexible element.
Similar solutions are disclosed in DE 10 2005 002 297 A1 and in EP 1 415 056 B1.
EP 1 650 375 A1 describes a solution in which a tongue is inserted into an accommodation groove of a component for locking, said tongue being approximately U-shaped or arcuate in top view. In the unlocked condition, the basis of the U-shaped tongue projects toward the other panel and is deformed inwardly into the accommodation groove of the other panel during angling, and then, due to its resilience, snaps after the complete angling of the panel into an accommodation such that the panels are fixed in position at the front end.
A disadvantage of all these solutions is that a comparatively large force is required for locking since the elastic force of an insert has to be overcome or else the basic material of the panel, for instance, HDF/MDF has to be deformed elastically so as to effect the catch mechanism.
Recently, so-called “side push systems” have been launched in the market in which a slide is incorporated at the front end of a panel which, by arranging a further panel at the long side, is adapted to be brought into locking engagement with a front-end adjacent panel that has already been installed. The first workable side push solution is described in DE 10 2007 018 309. Similar solutions are also explained in documents DE 10 2006 037 614 and WO 2008/004 960 A2 which were published later than the afore-mentioned one.
A disadvantage with these “side push solutions” is that the slide has to project at the long side—in the case of an undesired displacement of the slide position prior to the installation the establishing of the long-side connection is possible with increased effort only.
Recently, elastic floors of plastic material (PVC, PP, PET, etc.) have also been designed with connections that are used in the case of rigid, panel-type floors.
As compared to this, it is an object of the invention to provide a connection for elastic or panel-type components, in particular floor panels, a floor covering provided with such a connection, and a profiled slide, which enable installation with reduced effort.
This object is solved by a connection with the features of claim 1, and a floor covering with the features of the independent claim 20, and a profiled slide with the features of claim 21, respectively.
Advantageous further developments of the invention are the subject matters of the subclaims.
In accordance with the invention, such a connection for elastic or panel-type components, in particular floor panels, comprises a lock which acts along adjacent lateral edges of two components which can be brought into engagement by lowering or angling one of the components relative to the component that has already been installed. A profiled slide is guided in a movable manner on one component, said profiled slide being adapted to be brought into locking engagement with a locking recess on the other component for the purpose of a vertical lock at said lateral edge.
In accordance with the invention, the profiled slide is provided with a locking projection having a first guiding surface that positioned diagonally relative to the installation plane. A locking surface of the locking recess will run thereon during the angling process, so that the profiled slide is movable from a release position into a locked position. This movement is performed directly from the release position into the locked position and not, as in prior art, by a tongue first being elastically deformed and then snapping back. The slide may be mounted on the component that has already been installed or on the component to be installed.
Such a solution has the advantage that locking is effected alone by the lowering or angling of a component, wherein the profiled slide is pushed to slide into its locked position without noticeable resistance. Thus, a resilient force or elasticity of a locking projection such as with the afore-described “push button profiles” need not be overcome to effect the locking engagement.
In these known systems, the lowering of a panel toward the other panel that has already been installed causes the tongue or the locking projection to be elastically deflected inwardly. It will then snap back into its locked position after the complete lowering of the panel. In the system according to the invention the profiled slide is moved directly in the locking direction without noticeable resistance.
As compared to the side push systems the system according to the invention has the advantage that the arranging of a third panel at the long side is not necessary. Accordingly, the connection according to the invention is, on the one hand, characterized by a high installation comfort and, on the other hand, by little effort with respect to the device technology.
In one embodiment of the invention the guiding surface in the locked position engages behind the locking surface of the locking recess, wherein the locking projection comprises a support face being in contact with an abutment wall of the locking recess in this locked position. This double-sided contact of the profiled slide with the lowered/angled component causes a reliable horizontal and vertical locking since the profiled slide is positively locked with the angled/lowered component.
The connection is particularly uncritical in the case of a change of position of the profiled slide prior to the installation if the locking projection is designed such that during lowering the guiding surface runs on the locking surface, so that the profiled slide, during further lowering, is, by a force component acting in the locking direction, movable in the locking direction until the support face is in contact with the abutment wall in the locked position. The slide is thus restraint-guided in the direction of its locked position.
For the sake of good order it is pointed out that the term “run on” does not necessarily define that the moving component runs on a stationary component. This term is used in the instant application also if a face provided on a component that has already been installed gets, during the lowering process of another component, into contact with a corresponding face of this component. This means that the face section that runs on may be provided on the component that has already been installed or on the component to be installed.
In one embodiment the guiding surface and the support face may be designed to be parallel to each other.
The locking may, for instance, also be improved in the case of an uneven underground in that the abutment wall or else the locking surface are designed such that a substantially linear or punctual abutment exists in this region and undesired releasing is thus prevented. This effect may, for instance, be caused by a concave curvature of the abutment wall, so that no extensive contact exists between the locking surface and the abutment wall. It will be understood that other geometries may also be chosen to avoid an extensive contact in the area between the locking surface and the abutment wall. On principle, the contact area between the guiding surface and the support face might also be designed such that no extensive contact exists in the locked position, so that undesired releasing is avoided.
The pitch angle of the guiding surface may be between 30° and 60°, preferably approximately 50°.
In an embodiment that is particularly easy to manufacture the locking projection has, in a view parallel to the installation face, approximately the shape of a triangle, with the guiding surface being provided at the rear side. Furthermore, the profiled slide is designed with a front face facing the locking recess, which is spaced apart from a rear wall of the locking surface in the locked position.
In one embodiment of the invention the locking projection of the profiled slide is provided with a slot. This slot ends preferably in a front face of the locking projection. Due to the design of the locking projection which is elastic to a certain extent the movement process from the release position into the locked position can be improved.
A connection in which a shearing block is provided on the first or the second component which rests upon an extended locking lip of the other component in the locked position and which is engaged behind by a horizontal locking projection of the locking lip has proved of particular value.
A shearing block of a component is preferably designed with a beveled face that is, if the profiled slide projects too far in the locking direction, adapted to be brought into contact with a front face of the profiled slide to move it in counter-direction to the locking direction until the guiding surface is aligned with respect to the locking surface. In this variant an incorrect position of the profiled slide may thus also be compensated for if it is positioned too deeply in a guide groove of the first component.
Such a beveled face of the shearing block may be connected with the abutment face of the locking recess via a vertical face.
In one variant of the invention the profiled slide has a flat slide section guided in a movable manner in the locking direction in a guide groove of the first component.
The depth of a guide groove is preferably chosen such that the guide face is aligned with respect to the locking surface when the locking profile fully immerses into the guide groove. Thus, the wrong positioning of the slide in the first component which would aggravate installation is made difficult.
The shifting of the profiled slide in the front edge direction may be prevented by suitable stops.
The connection of the long sides of the components is preferably performed by a locking profile that is adapted to be brought into locking engagement by angling.
In one embodiment of the invention it is provided to form at least one flexible tongue on the profiled slide in the region of the flat slide section which projects from the flat slide plane. This flexible tongue is preferably oriented toward the locking projection.
The manufacturing of the flexible tongues is particularly simple if they are formed by areas of the flat slide sections that have been cut clear. These clear cuts are preferably made in U-shape, so that the “U” surrounds the flexible tongue. Such clear cuts can be formed in a relatively simple manner in the injection molding tool.
In order to improve the transverse elasticity of the profiled slide, the rear side of the flexible tongues may be provided with a slot.
These flexible tongues may have brake bumps engaging in the locked position behind a front face section of the component in which the profiled slide is guided. Thus, the moving back of the profiled slide from its locked position is reliably prevented.
Installation tests of the floor covering according to the invention have shown that an overshot, i.e. a vertical displacement between the adjacent components, may occur. Such an overshot may be avoided if the profiled slide is provided with support nipples through which the profiled slide is supported on the other component, i.e. on the component in which the profiled slide is not guided. Such support nipples may, for instance, be provided on the afore-mentioned flexible tongues. By the support nipple the profiled slide is also secured against shifting in the locked position.
The support face for the support nipple may, for instance, be provided by a cut in the adjacent component into which the support nipple immerges. In this process, it may engage behind a vertical face formed by the cut, so that the support nipple assumes the function of the above-mentioned brake bump.
In accordance with the invention it is preferred if the support nipple extends approximately in the same direction as the locking projection.
In accordance with the invention, the profiled slide may be provided in the component to be installed or else in the component that has already been installed. This means that in the latter case the component to be installed is lowered toward the profiled slide. It has turned out that the latter-mentioned variant has a certain advantage since in the case when the profiled slide is guided in the component to be angled, the upper flange of the groove is of relatively weak design and thus tends to stand up since no counteraction takes place in this region. This standing up in turn results in an overshot. If the profiled slide is now guided in the component that has already been installed, the lower flange of the groove will be wakened in correspondence with the inversion of the profile geometry, but this weakening does not result in a standing up in the effective area, but at most in the support area. There, however, this standing up does not play any role since an insulating layer or the like is usually provided to compensate for such standing up.
The flexible tongues may be deflected elastically to some extent during the movement of the profiled slide, so that the brake bumps or the support nipples formed thereon slide off without noticeable resistance during the movement of the profiled slide and then snap back into their predetermined position on reaching the locked position and thus prevent that the profiled slide can be moved back. The material strength of the flexible tongue is, if a brake bump is provided, chosen such that the latter one is accommodated in the guide groove of the assigned component in an elastically bent state and then snaps out in the locked state. If the flexible tongue is provided with a support nipple, the overall height of the flexible tongue and of the support nipple has to be chosen such that it may be pushed into the adjacent component until the support nipple gets into contact with the assigned support face in the locked position.
It is of advantage if the profiled slide is provided with a plurality of recesses or cuts. These recesses or cuts which extend diagonally to the longitudinal direction of the profiled slide provide it with a certain elasticity or resilience. The result of this is that the profiled slide is adapted to be deflected in sections in the direction of movement and is thus capable of adapting itself automatically toward the other component during the lowering process of the one component, so that squeezing of the areas which are successively getting into contact with each other during the lowering movement is avoided.
In contrast to the initially described prior art, the brake bumps and the support nipples merely prevent a certain back movement of the profiled slide. A snapping function in which some locking element is first of all deflected elastically against its tongue bias by the lowering of a panel and then snaps back again so as to lock is not available with these elements.
In accordance with the invention it is preferred if flat slide teeth are designed to be elastically deflectable. On principle, the brake bumps may be formed by notching material from the flat slide profile.
The profiled slide according to the invention preferably has a flat slide section that is guided in a guide groove of a component, and a locking projection effecting the horizontal locking with the other component.
The profiled slide may, as already explained before, be designed with at least one brake bump preventing inadvertent shifting back of the profiled slide into the guide groove.
In one variant of the profiled slide a plurality of flexible tongues are provided on the flat slide portion, with a respective brake bump or a respective support nipple being formed thereon. These flexible tongues have a certain elasticity enabling a sliding movement of the profiled slide within the guide groove and/or into the adjacent component, so that the brake bumps can be brought into the locked position or the support nipples into their support position.
The profiled slide is particularly simple to manufacture if a flexible tongue is designed by a clear-cut area of at least one flat slide tooth.
This clear-cut area may be approximately of U-shape and thus enclose the brake bump or the support nipple at least in sections. This U-shaped clearance cut forms the deflectable flexible tongue.
The sliding guiding of the guide section within the guide groove is facilitated if a plurality of nubs, preferably of plastics, is provided on the flat slide section by means of which the flat slide section slides off in the guide groove.
In order to avoid squeezing of the areas that are successively getting into contact during the angling of the one component in the direction of the other component, in particular the locking surface and the abutment wall, the profiled slide is designed to have a predetermined elasticity in the installing direction which enables the locking projection to slide into the locking recess of the other component without excessive resistance. This transverse elasticity may be provided by cuts or recesses of the profiled slide. These recesses may be provided on the flat slide section and/or else in the region of the locking projection.
Particularly good elasticity is achieved if such recesses are provided alternately on the flat slide section and on the locking projection.
The function of the profiled slide is further improved if the locking projection is chamfered or beveled laterally, i.e. on one or both end sections of the profiled slide. Such a lateral bevel of the locking projection may be provided with all embodiments described. The beveling prevents or at least reduces blocking or squeezing during angling.
The floor covering consisting of a plurality of floor panels with the connection according to the invention is characterized by being very simple to install, with the formation of gaps during heating periods being reduced to a minimum.
The connection according to the invention is not restricted to the use with panels for floors, wall or ceiling coverings. On principle, such a connection may be used with all applications in which planar, elastic or rigid components have to be connected with each other in a detachable manner. Thus, the connection may, for instance, be used in furniture industry for cabinet systems or the like.
Preferred embodiments of the invention will be explained in more detail in the following by means of schematic drawings. There show:
a to 3d an installation process of two front-end adjacent floor panels with a connection according to
a to 5f views of a profiled slide of the embodiment according to
a to 6c an installation process with floor panels provided with a connection according to
a to 7c views of a further embodiment in which the profiled slide is mounted on the floor panel to be installed;
a, 12b schematic detailed illustrations of the profiled slide of
The floor panel may be used for a comparatively rigid floor covering such as, for instance, a parquet floor, a laminate floor, or a tiled floor. On principle, the floor panel may also be designed with an elastic, soft cover face in the case of an elastic floor covering, for instance, a PVC floor or a floor of PVC substitute material. Such floors may also be designed with a carrier of plastics, HDF/MDF, or wood-plastics compound.
At the long sides locking profiles are formed, such as they are explained in the introduction of the description. With these profiles, for instance, the panel 2 is locked at the long side by arranging it diagonally with respect to the panel 6 that has already been installed, and by subsequent angling. The front-end connection of two adjacent panels 2, 4 will be explained by means of the following Figures.
In the illustration of
A—in FIG. 1—lower part of the front face section 36 is recessed relative to the adjacent front face section 34.
A—in FIG. 2—lower horizontal face 40 of the guide groove 26 is extended beyond the plane of the front face sections 34, 36 to the right (illustration in
The lower horizontal face 40 extends up to a vertical face 44 of the panel 2. From there, the locking lip 22 extends, at the end section of which the horizontal locking projection 20 is formed. It has an inclined horizontal locking surface 46 being in contact with a rear-side beveled face 48 of the shearing block 18 in the locked position, wherein the two faces 46, 48 extend in parallel.
The rear-side beveled face 48 of the shearing block 18 is confined by a recess 50 on the bottom side of the panel 4 into which the horizontal locking projection 20 immerses. The type of horizontal lock via a shearing block 18 resting on a locking lip 22 and being engaged behind by a locking projection 20 has also been implemented in prior art already, so that further explanations in this respect are superfluous.
The somewhat recessed portion of the front face section 36 of the panel 4 is followed by a locking recess 52 into which a locking projection 54 of the profiled slide 16 immerses in the illustrated locked position. This locking projection 54 has, in the illustration of
The guiding surface 56 of the locking projection 54 transitions via a horizontal face 72 into the recessed portion of the front face section 36 of the panel 4. This horizontal portion 72 is distinctly spaced apart from the flat slide section 24 of the profiled slide 16.
The illustration of
By means of
During the further angling of the panel 4, the support face 62 then gets into contact with the abutment wall 64, wherein the beveled face 48 of the shearing block approaches the horizontal locking surface 46 of the locking lip 22. During the further lowering process of the panel 4, the locked position illustrated in
In the illustrated embodiment the faces 56 and 62 or 66 and 64, respectively, are positioned in parallel to each other—on principle, however, this parallel arrangement or a planar contact of the areas 56, 66 and/or 62, 64 is not required, though.
As explained by means of
By means of
The basic structure of the connection illustrated in
In the illustrated embodiment the support face 62 is designed as a plane area. On principle, it might also be rounded, wherein the radius of curvature must then be smaller than that of the abutment wall 64 so as to ensure a linear contact. In the case of a planar support face 62 the radius of curvature is chosen such that a contact extends merely along an edge 76 confining the support face 62 while the other edge 78 extends at a small distance to the abutment wall 64 which is not illustrated in
A further difference as compared to the embodiment of
a to 5f illustrate different views of the profiled slide 16.
In particular in the section A-A according to
As results in particular from
In the basic position of the profiled slide 16, i.e. when no further component 4 has been positioned yet, the brake bumps 80 are positioned within the guide groove 26, wherein this is rendered possible by a slight elastic deflection of the flexible tongue 100. During the positioning process of the other component 4 and the involved moving out of the profiled slide 24 toward the locked position, the brake bumps 80 move back to their position illustrated in
During the angling process of the panel 4 that has already been connected with its long side in the direction of the installation position illustrated in
By means of
At the beginning of the angling process of the panel 4 that has been connected with its long side toward the panel 2 that has already been installed, the connection profile 16 has immersed almost, completely into the guide groove 26. During the angling process, the locking surface 66 runs on the guiding surface 56, so that the connection profile 16 according to
In the afore-described embodiments the profiled slide 16 is guided in that panel 2 (in general component) that is designed with the extended locking lip 22. With respect to this panel 2 that has already been installed, the panel 4 to be installed will then be angled in the required manner. By means of
In the variant pursuant to
The two faces 64, 66 are connected with each other by the rear wall 60 of the locking recess 52 which is spaced apart from the front face 58 of the locking projection 54. Its guiding surface 56 is in contact with the locking surface 66 while the support face 62 is in contact with the rounded abutment wall 64. A horizontally extending transition region 102 formed in the transition region between the locking recess 52 and the locking lip 22 of the panel 2 is designed to be spaced apart from the brake bump 80.
The inclined beveled face 70 of the shearing block 18 is also spaced apart from the transition region 102. In the variant pursuant to
b and 7c illustrate in detail the sections of the panels 2, 4 illustrated in
The positioning of the panel 4 at the panel 2 that has already been installed is performed as already described. The only difference substantially consists in that now the profiled slide 16 is also angled and in this process runs with its guiding surface 56 on the locking surface 66 that is now positioned therebelow in the lowering direction, and is then shifted out of the guide groove 26 until the support face 62 runs on the abutment wall 64. As already mentioned, in all the embodiments described the support face 62 may also be designed linearly. The abutment wall 64 may be curved or substantially plane.
The profiled slide 16 illustrated in
As already mentioned, it is preferred if the profiled slide 16 is manufactured by injection molding of plastics, for instance, of glass fiber reinforced plastics, wherein delivery off the “belt” is possible and the profiled slide is then cut to the required length on site. On principle, other suitable materials may, of course, also be chosen.
It may absolutely be the case that the support nipple 136 is arranged at some distance to the support face 140 in the normal locked position and gets into its support position only after slight shifting.
It is pointed out again that the vertical lock effective in the direction of withdrawal is not performed via the support nipple 136 since it is merely in resilient contact with the—in FIG. 10—right vertical face 142 of the cut 138 and hence engages there behind, so that the profiled slide 16 is secured from being moved in the direction of its release position—an improvement of the withdrawal force is not or just to a small extent possible by the support nipple 136.
In the profiled slide 16 illustrated in
a illustrates a section of the profiled slide 16 from the bottom (view pursuant to
In this embodiment the transverse elasticity of the profiled slide 16 is further increased as compared to the afore-described solutions in that slots 146 are also provided on the side of the locking projection. This means that the transverse elasticity is determined by the recesses 82, 83 in the region of the flat slide section 24 and by the slots 146 arranged in the opposite direction thereto. The latter-mentioned slots 146 extend through the locking projection 54 into the flat slide section 24. Similar to the afore-described embodiment the flexible tongue 100 is also provided with a slot 83.
In the same manner as with the afore-described embodiments, the guiding surface 56 of the locking projection 54 of the profiled slide 16 during the angling process gets into contact with the locking surface 66 of the locking recess 52 and is then shifted, by the shifting force effective in the horizontal direction, in the direction of its locked position in the direction to the panel 4 that is being lowered. In this process, the flexible tongue 100 is swiveled into the plane of the flat slide section 24, so that the support nipple 136 slides off the respectively other panel along the horizontal face 72 until it can snap into the cut 138. In the locked position, the support face 62 of the profiled slide 16 is then in contact with the abutment wall 64 of the respectively other component.
For the actual locking it does not play any role whether the profiled slide 16 is guided in the panel 4 to be installed or in the panel 2 that has already been installed.
The connection according to the invention with the profiled slide adapted to be shifted by angling or positioning of a panel can be used with floor as well as with wall and ceiling panels or similar components. They may be manufactured of laminate, but also of wood, for instance as a parquet, or completely or partially of an elastic material, wherein in the latter case the whole component is elastic or may comprise a rigid core of wood, HDF/MDF or a composite material.
The afore-described constructions with a shiftable profiled slide may also be connected at the front end by hitting, for instance, by means of a mallet.
Disclosed is a connection for elastic or rigid components, in particular for floor panels, wherein a profiled slide is adapted to be moved directly from a release position into a locked position by lowering a component relative to a component that has already been installed. This movement may substantially be performed without elastic deformation of a component and/or the profiled slide. It may be guided in the component that has already been installed or in the component to be installed.
Number | Date | Country | Kind |
---|---|---|---|
10 2011 052 300.6 | Jul 2011 | DE | national |
10 2011 052 342.1 | Aug 2011 | DE | national |
10 2011 053 283.8 | Sep 2011 | DE | national |
10 2011 054 860.2 | Oct 2011 | DE | national |
10 2011 056 146.3 | Dec 2011 | DE | national |
10 2011 121 988.2 | Dec 2011 | DE | national |
10 2012 102 350.6 | Mar 2012 | DE | national |
10 2012 105 793.1 | Jun 2012 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2012/064906 | 7/30/2012 | WO | 00 | 3/12/2014 |