The present invention relates to a connecting means for connecting a wooden element having a recess to a further component comprising at least a first and at least a second panel element and at least one tensioning element. The invention also relates to a system consisting of a connecting means according to the invention and two wooden elements or a wooden element and a component, as well as a method for connecting a wooden element to a connecting means according to the invention.
In wooden construction, various connection systems are known for connecting wooden elements. The connecting means are usually pin-shaped, which results in a greatly reduced load capacity and rigidity.
Rigid panel joints can be made, for example, with the help of reaction resin or glued-in steel sheets. The reaction resin is filled into previously made recesses in the wooden elements in the area of the panel joint and then cured. The steel sheets can be inserted into previously made slots on the wooden elements, which are then filled with glue. The curing of the reaction resin takes a relatively long time and the use of reaction resin as a connecting means is therefore not suitable on construction sites, where work is usually carried out under great time pressure. The glued steel sheets cannot be used on construction sites where there is a lot of dust, as dust gets into the slots on the wooden elements and the adhesive therefore loses its adhesion. In addition, the use of reactive resins requires controlled conditions temperature and humidity, making them particularly unsuitable for use on construction sites
The object of the present invention is therefore to provide a connecting means for connecting wooden elements, which maintains the bending rigidity, can be attached very quickly and easily, even in a construction site environment, and without loss of rigidity and load-bearing capacity.
This object is achieved by a connecting means for connecting a wooden element having a recess to a further component,
The projections advantageously have a point, i.e. the projections can be pointy, which makes it easier for the projections to penetrate into the wooden element.
The distance between the plates can be between 4 mm to 80 mm, whereby the distance can be considered as the average of the distance between the plates and/or the internal net distance between the plates in the expansion direction (pressing direction).
The panel elements of the connecting means according to the invention can therefore be attached very easily to recesses in wooden elements. With the help of the panel elements including the tensioning element, a wooden element can be connected to a component in such a way that both transverse and longitudinal forces are transmitted. The connecting means therefore does not require any adhesive or reactive resins and still has very high flexural rigidity and high ductility.
An essential feature of the connecting means according to the invention are the projections on the first surface of the first and second panel elements. Because the first surfaces of the panel elements rest on the wooden elements, the projections can be pressed into the wood. The first surface of the first and second panel elements can, for example, have a serrated, toothed or grooved surface. A first surface resting on a wooden element thus has a high level of friction.
In addition, the projections of the first surfaces are pressed into the wood using the tensioning element. If the projections are pointed, they make it easier to press them in. As a result, acting forces are distributed along the entire panel element. The tensioning element also causes a changed distance between the first and second panel elements, since by tensioning the tensioning element, the projections are pressed ever deeper into the wooden element and the panel elements thus move apart.
The tensioning element thus spreads the panel elements and allows them to penetrate into the wood.
In one embodiment variant, the projections are distributed over the entire first surfaces of the panel elements, the shape of the projections being selected from the group of serrations, tines, teeth, grooves, notches, grooves, hooks or granules. The granules may also be glued to surfaces. These projections can be used to create a connection to the wooden element by mechanically engaging the projections in the wood. Such a connection has a performance that is comparable to the rigidity of an adhesive bond. In addition, the panel elements with the projections can be dismantled and thereby forming a non-invasive system.
The panel elements may also be nail plates, claw plates or the like.
When the tensioning element is inserted, the projections move deeper and deeper into the wood of the wooden elements, where they ultimately lock into place. Typically, panel elements with projections such as nail plates are attached to the exterior of wood using external hydraulic presses to provide the pressure necessary to incorporate the projections into the wood. According to the invention, the hydraulic presses are replaced by the tensioning element, which presses the projections of the panel elements into the wooden elements. After the projections have snapped into place in the wood, forces acting on them are absorbed by the projections and distributed over the entire surface of the panel elements. By pressing, a positive and frictional connection is created.
The density of the projections on the first surface of the panel elements can vary. A high density allows for high resistance and rigidity of the connecting means, but requires greater pressure until the projections are pressed into the wood.
Furthermore, the panel elements can be plates. The panels may have a thickness of 3 to 40 mm. This ensures that the wooden elements are coupled with high load-bearing capacity and rigidity.
In addition, the panel elements can be made of steel, stainless steel, aluminium or plastic.
In a further embodiment variant, the first and second panel elements can be convexly curved and form a pin-shaped connecting means with the tensioning element arranged between them. Such a connecting means can, for example, replace a cast-in threaded rod or the like. The connecting means does not have to be cast in and can therefore be adjusted or replaced more easily. Due to the projections on the panel elements and the tensioning element, the pin-shaped connecting means still offers the same level of performance as a cast-in connecting means.
In one embodiment variant, the at least one tensioning element is a clamping wedge.
Preferably, the at least one clamping wedge comprises a pin-shaped connecting means, preferably a fitting bolt, a threaded rod or a spindle, and at least one wedge that engages, wherein the at least one wedge has a bore, e.g. comprises a round or elongated bore with which the pin-shaped connecting means engages.
The clamping wedge can thus be inserted between the panel elements, with the wedge being able to be displaced along the pin-shaped connecting means. By resting the wedge on the second surfaces of the first and second panel elements, the distance between the panel elements can be changed using the clamping wedge.
In addition, the at least one clamping wedge can comprise a first and second wedge, the wedges having the same tapered basic shape and engaging with the pin-shaped connecting means in such a way that the tapered ends of the wedges point towards or away from one another, wherein the wedges rest with at least one wedge surface on the second surface of the first or second panel element. This symmetrical, opposing wedge effect of the clamping wedge designed in this way also enables symmetrical distribution of forces and therefore the most efficient tensioning element possible. The clamping wedge can be arranged between the panel elements and the wedges can be pressed in.
The wedges may, for example, be pressed between the panel elements using a threaded spindle. For this purpose, the threaded spindle engages with the hole in the wedges, which in this embodiment variant is a threaded hole. The threaded spindle has two opposing thread sections, each of which has a wedge screwed onto it. The two oppositely directed wedges can therefore be adjusted in opposite directions along the threaded spindle. By turning the threaded spindle, the distance between the panel elements can be varied very easily and the wedges can be wedged between the panel elements. At the same time, the projections on the first surfaces of the panel elements are also pressed into the wooden element.
In a further embodiment variant, the wedges are inserted and wedged between the panel elements using a fitting bolt. For this purpose, the fitting bolt is pressed or glued into the holes in the wedges.
In addition, the pin-shaped connecting means can also be a simple threaded rod, with the first wedge being displaceable along the threaded rod and the second wedge being screwable onto the threaded rod. The clamping wedge designed in this way can therefore be inserted between the first and second panel elements by first screwing the second wedge onto the threaded rod, which is then pushed between the panel elements with the still free end in front until the second wedge becomes wedged. The first wedge can then be applied to the threaded rod and pushed between the panel elements until a positive connection is achieved.
In this embodiment variant, the clamping wedge preferably comprises a nut, the nut being screwed onto the threaded rod via the first wedge which can be displaced along the threaded rod. By tightening the nut on the threaded rod, the wedges between the panel elements are moved towards each other. The panel elements arranged in a recess of a wooden element can therefore be pressed ever more strongly against the wooden elements by tightening the nut. That is, tightening the nut also causes the projections on the first surface to be pressed in. In addition, a tension spring or tension washer can be pushed onto the threaded rod between the nut and the first wedge. Furthermore, washers can be attached between the nut and the first wedge or between the nut, wedge and tension washer. Lock nuts or lock nuts may also be used. These allow a particularly secure connection and prevent the nuts from coming loose.
Furthermore, the at least one tensioning element can be a tension rod. The tension rod can, for example, comprise two pin-shaped threaded connecting means such as threaded rods and a nut. The two threaded rods engage with the nut, with which the length of the tension rod can be changed. By introducing at least one tension rod transversely between the panel elements, the panel elements can be pressed into the wooden element by tensioning the tension rod. Furthermore, the tension rod can also only comprise a pin-shaped connecting means such as a threaded rod, onto which a nut including tension spring and sleeve can be applied. The sleeve rests on the second surface of the first panel element and the pin-shaped connecting means rests on the second surface of the second panel element (or vice versa). By turning the nut, the tension rod can in turn be clamped between the panel elements and enables the projections to be pressed and snapped into the wooden element, advantageously the pointed projections.
In a further embodiment variant, the second surfaces of the first and second panel elements each comprise at least one tensioning element recess opposite each other, wherein the at least one tensioning element can be clamped in the at least one tensioning element recess between the first and second panel elements.
The tensioning element recess can be designed in the form of inclined surfaces on the second surfaces of the panel elements, against which the tensioning elements can rest. If the tensioning elements comprise wedges, the sloping side surfaces of the wedges can rest on these sloping surfaces and run along the sloping surfaces when the clamping wedge is tightened. In the case of two wedges, the panel elements comprise at least two oppositely inclined tensioning element recesses in the form of inclined surfaces, against which the oppositely directed wedges can rest.
In addition, the tensioning element recess can comprise a circular recess in which the tension rods can lie in. This prevents the tension rods from slipping sideways.
In summary, the tensioning elements, on the one hand, form a positive connection with the panel elements. On the other hand, the tensioning element prevents the projections on the first surfaces, which can be, for example, spikes, prongs, teeth, grooves, notches, grooves or the like, from migrating out of the wooden elements, since the panel elements are constantly pressed/pre-stressed against the wooden elements by the tensioning element.
In a further embodiment variant, the connecting means comprises a head plate, wherein the head plate can be connected to the first and second panel elements. The head plate particularly preferably comprises at least one elongated hole to which one of the panel elements can be screwed to the head plate. This allows movement of the panel element relative to the head plate. Since the distance between the panel elements changes when the tensioning element is clamped, at least one panel element must be movable relative to the head plate. As a result, the panel elements together with the head plate can be clamped to a wooden element and the head plate can then be attached to another component.
The object set according to the invention is also achieved by a system comprising a connecting means according to the invention and two wooden elements. The wooden elements have adjacent recesses, with the first and second panel elements being fixed opposite each other in the adjacent recesses of the wooden elements, wherein the projections 4 are pressed into the wooden element on the first surface, the at least one tensioning element 3 being positively clamped between the panel elements, the wooden elements being positively and non-positively connected to the connecting means.
In addition, the invention can also relate to a system comprising a connecting means according to the invention with a head plate, a wooden element having a recess and a component. In this system, the first and second panel elements are fixed opposite each other in the recess of the wooden element, the first surfaces of the panel elements resting on the wooden element, the projections on the first surface being pressed into the wooden element, wherein the head plate is fixed to the component, the wooden element being positively and non-positively connected to the component using the connecting means.
Furthermore, the object set according to the invention is achieved by a method for connecting at least two wooden elements with a connecting means according to the invention, the wooden elements being arranged next to one another and having at least one continuous recess. The method includes the following steps:
The connecting means according to the invention is preferably introduced into the recess of the wooden elements as a package, that is to say with panel elements and the at least one tensioning element. For this purpose, the panel elements can be secured in the assembly position with the tensioning element arranged between them with a band or a wire. While the connecting element is being pressed in, i.e. while the tensioning element is being tensioned, the band or wire can break. This enables very easy transport of the connecting means, which consists of at least three parts.
In addition, the invention also includes a method for connecting a wooden element having a recess to a further component with a connecting means which has a head plate attached. The method essentially corresponds to the method for connecting at least two wooden elements, with the head plate being fixed to the component in a final step.
The projections on the first surfaces of the panel elements can be pressed ever deeper into the wooden elements while the tensioning element is being tightened and finally snap into place. Particularly preferably, after the projections have snapped into place, the tensioning element is pre-stressed in such a way that the panel elements are permanently overpressed. This prevents the projections from migrating out, even in the event of subsequent changes to the geometries, which occur, for example, due to swelling or shrinking of the wooden elements. The tensioning elements can be pre-tensioned using a torque wrench.
When using a clamping wedge as a tensioning element with a first and second wedge, a threaded rod and a nut, in the method according to the invention, the clamping wedge is first pushed between the surface elements with the second wedge screwed onto one end of the threaded rod. The first wedge or nut can then be plugged or screwed onto the other, free end of the threaded rod and the nut can be tightened until the panel elements are connected to the wooden elements in a positive and non-positive manner.
In order to better illustrate the invention, the essential features are shown in the following figures using preferred embodiments of the connecting means according to the invention for connecting wooden elements.
As can be seen in
With the help of the connecting means, which comprises two panel elements 1, 2 and a tensioning element 3, two wooden elements 15, 15′ can, for example, be connected in a very simple manner (see
In addition, the connecting means according to the invention also allows wooden elements 15 to be fastened to mineral components with reinforcement 14′ such as reinforced concrete (
In the
In the embodiment variant shown in
The connecting means can be used to fasten a wooden element 15 to another component 14 by placing the panel elements 1, 2 opposite each other in a recess in the wooden element 16. The first surfaces of the panel elements 1, 2, which have the projections 4, rest on the wooden element 15 and allow a frictional and positive connection of the panel elements 1, 2 with the wooden element 15. With the help of the tensioning element 3, a rigid connection can be realized by clamping the tensioning element 3 between the panel elements 1, 2 on the second surfaces 1″, 2″. According to the embodiment variant in
However, the wedges 3′, 3″ may also be pressed between the panel elements 1, 2 using a fitting bolt or a threaded spindle.
The connecting means shown in
In the embodiment variant in
In a preferred embodiment variant in
The tensioning elements 3 shown in
In the embodiment variant in
The tensioning element recesses 9 in
This means that turning the nut 6 enables the panel elements 1, 2 to be pressed into a wooden element. In addition, as shown in
A further embodiment variant of the connecting means according to the invention is shown in
As shown in
The recess in the wooden element 16, into which the surface elements 1, 2 can be introduced, may be a continuous gap. As shown in
In contrast, the connecting means can also be attached to slots on the top of the wooden element 15. This embodiment variant offers good fire protection since the bottom of the wooden structural elements 15 do not include any recesses. Therefore, such a construction method would be suitable, for example, for wooden elements 15 in interior spaces.
In addition, the offset according to
In a further embodiment variant, the openings in the recesses can be subsequently filled using reaction resins, as shown in
The openings in the recesses of the wooden structures and components 15, 14 can of course also be cast in all other design variants. The reaction resins can be, for example, polymer concrete, epoxy resin or even mortar or concrete. Pouring prevents moisture from penetrating or the formation of condensation. This casting creates composites that can participate in the transfer of loads between the components.
Another possibility of optimizing the transmission of forces using the connecting means according to the invention is shown in
Number | Date | Country | Kind |
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102021000025349 | Oct 2021 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/076348 | 9/22/2022 | WO |