1. Field of the Invention
The present invention relates to a connection member and an electricity storage module.
2. Description of the Related Art
In a battery module for electric vehicle or hybrid vehicle, a plurality of unit cells each having positive and negative electrode terminals are arranged side by side. In such a battery module, the plurality of unit cells are connected in series and/or parallel by connecting the electrode terminals of adjacent unit cells by busbars.
Here, in the case of connecting the plurality of unit cells in series and/or parallel, there is a problem of causing the degradation of the cells if cell characteristics such as a cell voltage and a cell temperature are non-uniform among the unit cells.
Accordingly, detection terminals for detecting the voltages, the temperatures and the like of the unit cells are connected in a battery module for vehicle (see, for example, Japanese Unexamined Patent Publication No. 2013-54996).
In the battery module described in the above Japanese Unexamined Patent Publication No. 2013-54996, the detection terminals are placed on busbars after the busbars for connecting the electrode terminals of the unit cells are arranged between the electrode terminals, and are connected to the busbars and the electrode terminals by a method such as bolting.
Since the number of connection of the detection terminals increases as the number of the unit cells constituting the battery module increases, there has been a problem that a connecting operation becomes cumbersome.
The present invention was developed to solve the above problem and aims to provide an electricity storage module with a simplified connecting operation of a detection terminal.
The present invention is directed to a connection member for electrically connecting lead terminals of electricity storage elements adjacent in a lamination direction out of an electricity storage element group formed by laminating a plurality of electricity storage elements each including a positive-electrode and a negative-electrode lead terminals projecting in an outward direction from one side edge, the connection member including a detection terminal portion for detecting a state of the electricity storage element.
Further, the present invention is directed to an electricity storage module with an electricity storage element group formed by laminating a plurality of electricity storage elements each including a positive-electrode and a negative-electrode lead terminals projecting in an outward direction from one side edge, a connection member for electrically connecting the lead terminals of the electricity storage elements adjacent in a lamination direction, and a detection terminal portion provided on the connection member for detecting a state of the electricity storage element.
In the present invention, since the connection member for electrically connecting the lead terminals of the electricity storage elements adjacent in the lamination direction is provided with the detection terminal portion for detecting the state of the electricity storage element, the connection of the lead terminals and the connection of the detection terminal portion are completed by connecting the connection member between the lead terminals. As a result, according to the present invention, it is possible to provide an electricity storage module with a simplified connecting operation of a detection terminal.
The present invention can also be configured as follows.
The connection member may include a terminal connecting portion for electrically connecting the lead terminals, and the detection terminal portion separate from the terminal connecting portion is mounted on the connection member.
According to this configuration, the terminal connecting portion and the detection terminal portion can be made of different materials.
The connection member may include two terminal connecting portions to be respectively electrically connected to the lead terminals of the electricity storage elements adjacent in the lamination direction, wherein the two terminal connecting portions are arranged at a distance.
According to this configuration, when one terminal connecting portion and the lead terminal are joined, for example, by welding, there is no influence of heat generated by welding on the other terminal connecting portion and no alloy phase is formed even if the two terminal connecting portions are made of different metals.
The connection member may be such that a part to be held in contact with the lead terminal is made of the same metal material as the lead terminal.
According to this configuration, various welding methods can be adopted as a method for connecting the lead terminal and the connection member and, in addition, electrical connection reliability can be enhanced by suppressing the occurrence of electrolytic corrosion in a connecting part of the lead terminal and the connection member.
The electricity storage module may include a holding member mounted on one side edge of the electricity storage element for holding the connection member, and the holding member may be provided with a terminal accommodating portion for accommodating the detection terminal portion.
According to this configuration, the detection terminal portion is insulation-protected by the terminal accommodating portion of the holding member and it is sufficient to fit a mating terminal for connection to an external device into the detection terminal portion accommodated in the terminal accommodating portion. Thus, a connecting operation of the detection terminal portion and the external device can also be simplified.
According to the present invention, it is possible to provide an electricity storage module with a simplified connecting operation of a detection terminal.
An electricity storage module M1 with connection members 36 of one embodiment according to the present invention is described with reference to
(Electricity Storage Module M1)
The electricity storage module M1 has a rectangular parallelepiped shape and includes an electricity storage element group 10 formed by laminating a plurality of electricity storage elements 11, connection members 36 for connecting lead terminals 12A, 12B of the electricity storage elements 11 adjacent in a lamination direction and holding members 20 for holding the connection members 36. Further, the electricity storage module M1 includes a case 15 for accommodating the electricity storage element group 10, the connection members 36 and the holding members 20.
(Case 15)
The case 15 includes a case main body 16 configured to accommodate the electricity storage element group 10 and having an open front side, a holding member cover 17 for covering the holding members 20 arranged at an outer side of an opening of the case main body 16 and a housing 18 mounted on the holding member cover 17.
The holding member cover 17 covers parts except external connection terminals 35C and fixing portions 24 and terminal accommodating portions 23 formed on the holding members 20.
As shown in
The terminal accommodating portions 23, the housing 18 and detection terminal portions 50 to be accommodated into the terminal accommodating portions 23 constitute a connector 19. As shown in
(Electricity Storage Element Group 10)
As shown in
(Electricity Storage Element 11)
As shown in
In this embodiment, the positive-electrode lead terminal 12A is made of aluminum or aluminum alloy and the negative-electrode lead terminal 12B is made of copper or copper alloy.
The lead terminals 12A, 12B, having different polarities, of the electricity storage elements 11 adjacent in the lamination direction are connected via the connection member 36. Note that the positive-electrode lead terminal 12A of the electricity storage element 11 in an uppermost stage and a negative-electrode lead terminal 12B of the electricity storage element 11 in a lowermost stage are respectively connected to external connection members 31 to be connected to an external device (not shown). The lead terminals 12A, 12B electrically connected to the adjacent electricity storage elements 11 are respectively connected to the connection member 36 by welding.
One side edge of the electricity storage element 11 is mounted on the holding member 20. Specifically, two circular mounting holes 13A are formed on one side edge of the electricity storage element 11 formed with the lead terminals 12A, 12B as shown in
(Holding Member 20)
The holding member 20 is provided with a connection member holding portion 21 for holding at least one of the connection member 36 and the external connection member 31. The holding protrusions 22 to be fitted into two holding holds 39A provided on the connection member 36 or two holding holes 33A provided on the connection member 36 are formed to project on the connection member holding portion 21 as shown in
The terminal accommodating portion 23 for accommodating the detection terminal portion 50 mounted on the connection member 36 (36A, 36B) or the detection terminal portion 50 mounted on the external connection member 31 (31A) is formed substantially in a central part of each holding member 20. The terminal accommodating portion 23 includes an opening 23A on a front side, and the mating terminal inserted through the terminal insertion opening 18A of the housing 18 is inserted into the terminal accommodating portion 23 through the opening 23A of the terminal accommodating portion 23.
The fixing portions 24 each formed with a circular through hole 25 are provided on opposite end parts of the holding member 20 in a longitudinal direction. The through holes 25 of the holding members 20 form holes when four holding members 20 are laminated, and fixing members (not shown) are inserted into these holes. Further, the mounting protrusions 26 for mounting the electricity storage element 11 are provided to project upward on the opposite end parts of the holding member 20 in the longitudinal direction. The mounting protrusions 26 formed on the holding member 20 are fitted into the mounting holes 13A provided on the electricity storage element 11, whereby the electricity storage element 11 is fixed.
In this embodiment, three types of the holding members 20 different in shape are used. Specifically, a first holding member 20A arranged in the lowermost stage, second holding members 20B arranged in second and third lowest stages and a third holding member 20C arranged in the uppermost stage are used.
(First Holding Member 20A)
As shown in
The external connection member 31A to be mounted on the first holding member 20A functions as a negative electrode of the electricity storage module M1. The external connection member 31A functioning as a negative electrode is made of the same material (copper or copper alloy) as the negative-electrode lead terminal 12B. The external connection member 31A is formed by joining an L-shaped first metal member 32A and a second metal member 32B formed to be stepped as shown in
As shown in
The first and second metal members 32A, 32B constituting the external connection member 31A are both made of copper or copper alloy. As shown in
The two holding holes 33A for receiving the holding protrusions 22 of the first holding member 20A and the terminal connection holes 33B into which the detection terminal portion 50 is to be mounted are provided to penetrate through the held portion 33 of the external connection member 31A.
(Second Holding Member 20B)
As shown in
(Connection Member 36)
Here, the connection member 36 to be held on the second holding member 20B arranged in the second lowest stage is referred to as a first connection member 36A (
Further, each connection member 36A, 36B is formed by joining two metal members (first metal member 37A, second metal member 37B). The first metal member 37A arranged below out of the two metal members 37A, 37B is in the form of a flat plate. The first metal member 37A includes the held portion 38 formed with two holding holes 39A and two terminal connection holes 39B and the terminal connecting portion 38A to which the lead terminal 12A of the electricity storage element 11 to be arranged below is to be connected.
The second metal member 37B arranged above includes the held portion 39 formed with two holding holes 39A and two terminal connection holes 39B, an erected wall 39C connected to the held portion 39 and erected substantially perpendicularly to the held portion 39, and the terminal connecting portion 38B which is bent substantially perpendicularly to the erected wall 39C and to which the lead terminal 12B of the electricity storage element 11 to be arranged above is to be connected.
On each connection member 36A, 36B, two terminal connecting portions 38A, 38B respectively connected to the lead terminals 12A, 12B adjacent in the lamination direction are separated by a height X (see
In this embodiment, the first metal member 37A constituting each connection member 36A, 36B is made of the same material (aluminum or aluminum alloy) as the positive-electrode lead terminal 12A and the second metal member 37B is made of the same material (copper or copper alloy) as the negative-electrode lead terminal 12B. Thus, out of the two terminal connecting portions 38A, 38B of each connection member 36A, 36B, the lower terminal connecting portion 38A is made of aluminum or aluminum alloy and the upper terminal connecting portion 38B is made of copper or copper alloy.
The held portion 39 of the first metal member 37A and that of the second metal member 37B overlap in the entire area and the two holding holes 39A and the two terminal connection holes 39B also respectively overlap each other (see
As shown in
As shown in
The detection terminal portion 50 (detection terminal portion 50A, 50B, 50C) is obtained by pressing and bending a plate material (e.g. plate material made of copper or copper alloy) made of the same material as the mating terminal into a predetermined shape.
The detection terminal portion 50 is arranged at a position not in contact with the positive and negative lead terminals 12A, 12B of the electricity storage element 11 between the respective lead terminals 12A, 12B as shown in
(Third Holding Member 20C)
As shown in
The external connection member 31B mounted on the third holding member 20C functions as a positive electrode of the electricity storage module M1. The external connection member 31B functioning as a positive electrode is made of the same material (aluminum or aluminum alloy) as the positive-electrode lead terminal 12A. The external connection member 31B is formed by joining an L-shaped first metal member 32C and a second metal member 32D formed to be stepped. The first and second metal members 32C, 32D constituting the external connection member 31B are both made of aluminum or aluminum alloy.
As shown in
Two holding holes 33A for receiving the holding protrusions 22 of the third holding member 20C are provided to penetrate through the held portion 33 of the external connection member 31B. Note that the first connection member 36A held on the third holding member 20C has the same configuration as the first connection member 36A held on the second holding member 20B.
(Assembling Method of Electricity Storage Module M1)
Metal materials are pressed to fabricate the first metal members 32A, 32C, the second metal members 32B, 32D and the first and second metal members 37A, 37B, these are joined to fabricate each external connection member 31A, 31B, the first connection members 36A and the second connection member 36B.
Separately from the external connection members 31 and the connection members 36, metal materials are pressed and bent to fabricate the detection terminal portions 50A, 50B and 50C. When the mounting pieces 51 of the detection terminal portions 50A, 50B are respectively inserted and mounted into the terminal connection holes 39B of the first and second connection members 36A, 36B, the connection members 36 with the detection terminal portions 50 are obtained. Further, when the mounting pieces 51 of the detection terminal portion 50C are inserted and mounted into the terminal connection holes 33B of the external connection member 31A, the external connection member 31A with the detection terminal portion 50C is obtained.
Subsequently, the holding protrusions 22 of the first holding member 20A are fitted into the holding holes 33A of the external connection member 31A with the detection terminal portion 50C and the terminal portion 35B of the external connection member 31A is fitted into the terminal holding portion 27 of the first holding member 20A, whereby the external connection member 31A is mounted on the first holding member 20A (see
When the holding protrusions 22 of the second holding member 20B are fitted into the holding holes 33A of the first connection member 36A, the first connection member 36A is mounted on the second holding member 20B arranged in the second lowest stage and the second holding member 20B is placed (laminated) on the electricity storage unit 41A in the lowermost stage, a state shown in
When the holding protrusions 22 of the second holding member 20B are fitted into the holding holes 33A of the second connection member 36B, the second connection member 36B is mounted on the second holding member 20B arranged in the third lowest stage and the second holding member 20B is placed (laminated) on the electricity storage unit 41B in the second lowest stage, a state shown in
The holding protrusions 22 of the third holding member 20C are fitted into the holding holes 33A of the external connection member 31B and the terminal portion 35B of the external connection member 31B is fitted into the terminal holding portion 27 of the third holding member 20C, whereby the external connection member 31B is mounted on the third holding member 20C (see
In the laminated body 40, as shown in
That is, each lead terminal 12A, 12B is in contact with the connection member 36 or the external connection member 31 made of the same material. In the laminated body 40, the four terminal accommodating portions 23 are arranged in a line in a vertical direction (lamination direction).
Subsequently, when the laminated body 40 is accommodated into the case main body 16, the electricity storage element group 10 is accommodated into the case main body 16 and the holding members 20 are partially exposed to outside as shown in
(Functions and Effects of Embodiment)
According to this embodiment, the connection member 36 for connecting the lead terminals 12A, 12B of the electricity storage elements 11 adjacent in the lamination direction is provided with the detection terminal portion 50 for detecting the state of the electricity storage element 11. Thus, the connection of the lead terminals 12A, 12B and the connection of the detection terminal portion 50 are completed by connecting the connection member 36 between the lead terminals 12A, 12B. As a result, according to this embodiment, it is possible to provide the electricity storage module M1 with a simplified connecting operation of the detection terminal portions 50.
Further, in this embodiment, the connection member 36 includes the terminal connecting portions 38A, 38B for electrically connecting the lead terminals 12A, 12B and the detection terminal portion 50 separate from the terminal connecting portions 38A, 38B is mounted on the connection member 36. Thus, the terminal connecting portions 38A, 38B and the detection terminal portion 50 can be made of different materials and the detection terminal portion 50 can be made of the same material as the mating terminal to be connected to the detection terminal portion 50. As a result, according to this embodiment, the occurrence of electrolytic corrosion in a connecting part of the detection terminal portion 50 and the mating terminal can be prevented.
In this embodiment, the connection member 36 includes two terminal connecting portions 38A, 38B to be respectively electrically connected to the lead terminals 12A, 12B of the electricity storage elements 11 adjacent in the lamination direction and the two terminal connecting portions 38A, 38B are arranged at a distance. Thus, according to this embodiment, in joining one terminal connecting portion 38A and the lead terminal 12A by laser welding, there is no influence of laser heat on the other terminal connecting portion 38A and no alloy phase is formed even if the two terminal connecting portions 38A, 38B are made of different metals.
Further, since a part (terminal connecting portion 38A, 38B) of the connection member 36 to be held in contact with the lead terminal 12A, 12B is made of the same material as the lead terminal 12A, 12B according to this embodiment, various welding methods can be adopted as a method for connecting the lead terminal 12A, 12B and the connection member 36 and, in addition, electrical connection reliability can be enhanced by suppressing the occurrence of electrolytic corrosion in a connecting part of the lead terminal 12A, 12B and the connection member 36.
Further, in this embodiment, the electricity storage module M1 includes the holding members 20 for holding the connection members 36 and the holding members 20 are provided with the terminal accommodating portions 23 for accommodating the detection terminal portions 50. As a result, according to this embodiment, the detection terminal portions 50 are insulation-protected by the terminal accommodating portions 23 of the holding members 20 and it is sufficient to insert and fit the mating terminals for connection to the external device into the detection terminal portions 50 accommodated in the terminal accommodating portions 23. Thus, a connecting operation of the detection terminal portions 50 and the external device can also be simplified.
The present invention is not limited to the above described and illustrated embodiment. For example, the following embodiments are also included in the technical scope of the present invention.
Although the connection member 36 provided with the detection terminal portion 50 separate from the terminal connecting portions 38A, 38B is shown in the above embodiment, a connection member may be such that a detection terminal portion is integrally provided with terminal connecting portions.
Although the connection member 36 in which a part (terminal connecting portion 38A, 38B) to be held in contact with the lead terminal 12A, 12B is made of the same metal material as the lead terminal 12A, 12B is shown in the above embodiment, a connection member may be such that a part to be held in contact with a lead terminal is made of a material different from that of the lead terminal.
Although the holding member provided with the terminal accommodating portion for accommodating the terminal connecting portion is shown in the above embodiment, a holding member may be provided with no terminal accommodating portion.
Although a member formed by joining the first metal member 37A and the second metal member 37B is shown as the connection member 36 in the above embodiment, the connection member 36 may be composed of one member.
Although a member formed by joining the first metal member 32A (32C) and the second metal member 32B (32D) is shown as the external connection member 31A (31B) in the above embodiment, the external connection member 31A (31B) may be composed of one member.
Although the two metal members constituting the external connection member 31 are made of the same material in the above embodiment, the two metal members may be made of different materials.
Although the electricity storage element group 10 formed by laminating four electricity storage elements 11 is shown in the above embodiment, the electricity storage element group 10 has only to be formed by laminating a plurality of electricity storage elements and may be formed by laminating two, three, five or more electricity storage elements.
Although the holding member 20 formed with the terminal holding portion 27 for holding the external connection terminal is shown in the above embodiment, no terminal holding portion may be provided.
Number | Date | Country | Kind |
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2014-041431 | Mar 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/054982 | 2/23/2015 | WO | 00 |