Patent Application
20180212225
This application claims the priority of Japanese patent application JP2017-008106 filed on Jan. 20, 2017, the entire contents of which are incorporated herein.
The technique disclosed in the present specification relates to a connection module and specifically relates to a connection module that includes multiple housing units that separately insulate and house bus bars that connect electrodes of two adjacent power storage elements in a power storage element group.
Conventionally, for example, the technique disclosed in JP 2002-164034A has been known as a connection module including multiple housing units that separately house and insulate bus bars. JP 2002-164034A discloses a configuration in which divided plate bodies (housing units) can move independently with respect to the electrodes of a power storage element due to supporting wall portions (bendable portions) of the divided plate bodies being bent. With this configuration, when a battery connection plate (connection module) is attached to the power storage element group, misalignment caused by an allowance in the pitch between the electrodes of the two power storage elements or the like is absorbed so as to improve workability in the attachment task.
JP 2002-164034A is an example of background art.
However, in Patent Document 1 above, since a configuration is used in which the supporting wall portions of the divided plate bodies are integrated by common coupling walls, it could not be said that the positional movement of the individual divided plates can be performed completely independently for each divided plate. In other words, the movement ranges of the individual divided plates are restricted by the common coupling walls.
For this reason, although a method of independently providing bendable portions for the divided plate bodies is conceivable, at that time, if the bendable portions are constituted by synthetic resin, the rigidity of the bendable portions causes the divided plate bodies coupled by the bendable portions to curve due to the weight, and a phenomenon occurs in which one end of the connection module sags. This sagging phenomenon becomes more prominent as the number of divided plate bodies that are coupled increases. If this kind of sagging phenomenon occurs in a connection module, it will no longer be easy to handle the connection module during the task of attachment to the power storage element group, and the efficiency of the attachment task will be reduced.
The technique disclosed in the present embodiment has been completed based on the foregoing circumstance and provides a connection module according to which positional movement of each housing unit can be performed independently and sagging can be suppressed.
The connection module disclosed in the present specification is a connection module that is to be attached to a single battery group formed by aligning a plurality of single batteries having positive and negative electrode terminals, including bus bars to be connected between the electrode terminals; a plurality of box-shaped housing units for insulating and housing the bus bars; and a plurality of U-springs that are provided between a pair of opposing wall portions of adjacent housing units, that are U-shaped in a side view, and that couple the adjacent housing units such that a distance between the adjacent housing units can extend and contract, wherein the U-springs each include a U-portion and a pair of base end portions that are located on both ends of the U-portion and connect to the pair of wall portions, and the plurality of U-springs include at least two U-springs in which the pairs of base end portions are at different positions in a height direction, in a side view in a state of being provided on the pair of wall portions.
According to the present configuration, the multiple U-springs serving as bendable portions are provided between the housing units. At this time, in a side view in a state of being provided on a pair of wall portions, the multiple U-springs include at least two U-springs whose pairs of base end portions are at different positions in the height direction. For this reason, for example, two downward U-springs having U-portions with openings that face downward are arranged shifted in the height direction on the wall portions of the housing units, and thus it is possible to prevent sagging of the multiple coupled housing units compared to the case in which one downward U-spring is provided on the wall portions. In other words, according to the present configuration, positional movement of each housing unit can be performed independently, and it is possible to suppress sagging of the one end portion of the connection module constituted by the multiple coupled housing units.
In the above-described connection module, the plurality of U-springs may include a downward U-spring in which the U-portion has an opening that faces downward, and an upward U-spring in which the U-portion has an opening that faces upward, in a plan view in a state of being provided on the pair of wall portions.
According to the present configuration, the multiple U-springs are constituted by including a downward U-spring with a U-portion having an opening that faces downward, and an upward U-spring with a U-portion having an opening that faces upward. Thus, due to the bendable portion being constituted by including a downward U-spring and an upward U-spring that are provided between the housing units, it is possible to suppress a case in which one end portion of the connection module sags without causing the U-springs to protrude in the vertical direction of the housing unit in a side view.
Also, in the above-described connection module, it is also possible to use a configuration in which a spring length of the downward U-spring may be longer than a spring length of the upward U-spring.
According to the present configuration, the spring length of the downward U-spring is made longer than the spring length of the upward U-spring, whereby the opening degree of the U-portion of the upward U-spring is smaller than the opening degree of the U-portion of the downward U-spring. Accordingly, it is possible to make the downward bending amount of the connection module smaller than the upward bending amount thereof. For this reason, sagging of the connection module can be further suppressed.
Also, in the above-described connection module, it is also possible to use a configuration in which a spring width of the upward U-spring may be wider than a spring width of the downward U-spring.
According to the present configuration, the spring width of the upward U-spring is made wider than the spring width of the downward U-spring, whereby the spring strength (force with which the opening degree of the U-portion is maintained) of the upward U-spring becomes stronger than the spring strength of the downward U-spring, and the opening degree of the U-portion of the upward U-spring becomes smaller than the opening degree of the U-portion of the downward U-spring. Accordingly, it is possible to make the downward bending amount of the connection module smaller than the upward bending amount thereof. For this reason, sagging of the connection module can be further suppressed.
Also, in the above-described connection module, it is also possible to use a configuration in which the upward U-spring is provided on both end portions on the wall portions in plan view, and one said downward U-spring is provided at a central portion of the wall portions in plan view.
According to the present configuration, in a configuration with three U-springs, which is a small number of U-springs, it is possible to suppress bending in the twisting direction of the multiple coupled housing units, and to suppress sagging of the connection module.
Also, in the above-described module, the plurality of U-springs may be arranged such that the positions of the base end portions connected to the wall portions are symmetrical with respect to a center line in the height direction of the wall portions.
According to the present configuration, since the multiple U-springs are arranged symmetrically, bending in the twisting direction of the multiple coupled housing units can be suppressed.
According to the connection module disclosed in the present specification, positional movement of each housing unit can be performed independently, and sagging can be suppressed.
An embodiment of the present design will be described with reference to
As shown in
For example, the power storage module M1 is used as a driving source for a vehicle such as an electric automobile or a hybrid automobile. Also, in the description below, if there are multiple identical members, one member is denoted by a reference numeral and the reference numerals and description of the other members are omitted in some cases.
The power storage element group 10 to which the connection module 20 of the present embodiment is attached is constituted by aligning multiple (in the present embodiment, six) power storage elements 11 as shown in
The power storage elements 11 each include a positive electrode terminal 14A and a negative electrode terminal 14B that protrude orthogonally from the upper surface of a flat, cuboid main body portion 12 inside of which a power storage element (not shown) is housed.
The electrode terminals 14 are inserted into terminal insertion holes 24 (see
The bus bars 21 into which the electrode terminals 14 are inserted come into contact with terminal platforms 15 of the power storage elements 11, whereby the bus bars 21 and the electrode terminals 14 are electrically connected. The multiple power storage elements 11 are arranged such that the polarities of electrode terminals 14 that are adjacent in the left-right direction (the direction of arrow X) in
As shown in
The connection module 20 includes a first connection module 20A that is attached to an electrode terminal line on the right side of the power storage element group 10, and a second connection module 20B that is attached to an electrode terminal line on the left side (direction of arrow Y) of the power storage element group 10. Note that in the descriptions that apply to both of the connection modules 20A and 20B, the connection modules 20A and 20B are denoted simply as “connection module 20”.
The connection module 20 includes bus bars 21 connected between the electrode terminals 14, multiple box-shaped housing units 22 that insulate and house the bus bars 21, and multiple (in the present embodiment, three) U-springs 30. The housing unit 22 and the U-spring 30 are formed integrally with synthetic resin, for example.
Note that the housing unit 22 and the U-springs 30 need not necessarily be formed integrally with synthetic resin. Also, in the present embodiment, examples are shown in which the first connection module 20A includes three housing units 22 and the second connection module 20B includes two housing units 22, but the number of housing units 22 is not limited thereto. For example, the first connection module 20A may include 24 housing units 22 and the second connection module 20B may include 23 housing units 22.
Note that the portions corresponding to the terminal insertion holes 24 of the bus bars 21 on the lower surfaces of the housing units 22 are opening windows 25 (see
As shown in
As shown in
The U-springs 30 each include a U-portion 31 and a pair of base end portions 32 that are located on both ends of the U-portion 31 and connect to the pair of wall portions 22W. In a side view in a state of being provided on the pair of wall portions 22W, the three U-springs 30 include at least two U-springs 30 whose pairs of base end portions 32 are at different positions in the height direction (direction of arrow Z in
In other words, as shown in
Also, as shown in
The housing units 22 and the U-springs 30 of the connection module 20 are formed integrally, for example, through injection molding of synthetic resin in a mold. Also, the multiple power storage elements 11 are aligned such that adjacent electrode terminals 14 have opposite polarities. Next, the connection module 20 is mounted on the surface on which the electrode terminals 14 are formed. At this time, when the electrode terminals 14 of the power storage element group 10 are inserted into the terminal insertion holes 24 of the bus bars 21 and the electrode terminals 14 are fixed by nuts (not shown), the power storage module M1 shown in
Three (multiple) U-springs 30 serving as bendable portions are provided between the housing units 22. At this time, the three U-springs 30 include at least two U-springs 30 whose pairs of base end portions 32 are at different positions in the height direction, in a side view in a state of being provided on the pair of wall portions 22W.
Specifically, the U-springs 30 are arranged such that one downward U-spring 30D and two upward U-springs 30U are shifted in the height direction on the wall portions 22W of the housing units. Accordingly, for example, compared to the case where one downward U-spring 30 is provided on the wall portions (see
Also, the three U-springs 30 are constituted by including the downward U-spring 30D and the upward U-spring 30U. Thus, the bendable portion is constituted by including the downward U-spring 30D and the upward U-springs 30U that are provided between the housing units, and thus it is possible to prevent a case in which one end portion of the connection module 20 sags without causing the U-springs 30 to protrude in the vertical direction of the housing unit 22 in a side view (see
Also, as shown in
The present invention is not limited to the embodiment described according to the above description and drawings, and for example, the following embodiments are also included in the technical scope of the present invention.
In the above-described embodiment, an example has been given in which the length (spring length) LD of the U-portion 31 of the downward U-spring 30D and the length (spring length) LU of the U-portion 31 of the upward U-springs 30U are equal, but there is no limitation thereto. As shown in
In this case, by making the spring length LD of the downward U-spring longer than the spring length LU of the upward U-springs, the opening degree of the U-portion 31 of the upward U-springs is smaller than the opening degree of the U-portion 31 of the downward U-spring when a weight that is equal to that in the case where the spring length LD and the spring length LU are equal is applied to the housing unit 22. Accordingly, it is possible to make the downward bending amount of the connection module 20 smaller than the upward bending amount in comparison to the case where the spring length LD and the spring length LU of the U-portions 31 are equal. For this reason, sagging of the connection module can be further suppressed.
In the above-described embodiment, an example has been given in which the spring width WD of the downward U-spring 30D and the spring width WU of the upward U-springs 30U are equal, but there is no limitation thereto. As shown in
In this case, by making the spring width WU of the upward U-springs wider than the spring width WD of the downward U-spring, the spring force (force of attempting to maintain the opening width of the U-portion 31) of the upward U-springs 30U is stronger than the spring force of the downward U-spring 30D, and the opening degree of the U-portions 31 of the upward U-springs is smaller than the opening degree of the U-portion 31 of the downward U-spring. Accordingly, similarly to the case in which the above-described spring lengths L are not equal, the downward bending amount of the connection module can be made smaller than the upward bending amount. For this reason, sagging of the connection module can be further suppressed.
In the above-described embodiment, an example has been given in which the U-springs 30 include the downward U-spring 30D and the upward U-springs 30U, but there is no limitation thereto. For example, the U-springs 30 may be constituted by only downward U-springs 30D.
In this case as well, by using a configuration including at least two downward U-springs 30D with different positions in the height direction, it is possible to suppress sagging of the connection module, compared to the configuration in which multiple U-springs with the same position in the height direction are used. In short, it is sufficient to use a configuration in which the multiple U-springs include at least two U-springs with different positions in the height direction.
It is to be understood that the foregoing is a description of one or more preferred exemplary embodiments of the invention. The invention is not limited to the particular embodiment(s) disclosed herein, but rather is defined solely by the claims below. Furthermore, the statements contained in the foregoing description relate to particular embodiments and are not to be construed as limitations on the scope of the invention or on the definition of terms used in the claims, except where a term or phrase is expressly defined above. Various other embodiments and various changes and modifications to the disclosed embodiment(s) will become apparent to those skilled in the art. All such other embodiments, changes, and modifications are intended to come within the scope of the appended claims.
As used in this specification and claims, the terms “for example,” “e.g.,” “for instance,” “such as,” and “like,” and the verbs “comprising,” “having,” “including,” and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that the listing is not to be considered as excluding other, additional components or items. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation.
10 Power storage element group
11 Power storage element
14A Positive electrode terminal
14B Negative electrode terminal
20 Connection module
20A First connection module (connection module)
20B Second connection module (connection module)
21 Bus bar
22 Housing unit
22W Wall portion
30 U-spring
30D Downward U-spring (U-spring)
30U Upward U-spring (U-spring)
31 U-portion of U-spring
31A Opening of U-portion
32 Base end portion of U-spring
M1 Power storage module
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-008106 | Jan 2017 | JP | national |
