The present invention relates to a connection module, and more specifically relates to a connection module used for an energy storage module.
In an energy storage module for vehicles such as a hybrid car and an electric car, a plurality of energy storage elements including positive and negative electrode terminals are lined up, and the electrode terminals of adjacent energy storage elements are connected to each other by bus bars included in a connection module so as to connect the plurality of energy storage elements in series or parallel. Usually, the interval between the electrodes (electrode pitch) of adjacent energy storage element varies, and therefore a technique is known to provide the connection module with a pitch adjustment means that adjusts the electrode pitch by extending and contracting the connection module in the line-up direction of the energy storage elements (see, e.g., Patent Document 1).
Patent Document 1: JP 2000-149909A
However, with the battery connection plate (connection module) described in Patent Document 1 above, the pitch adjustment means is provided at a common substrate portion for every predetermined number of connection portions (bus bars). Accordingly, a sufficient extension/contraction amount, or in other words, a sufficient pitch adjustment amount, in the line-up direction of the energy storage element provided by the pitch adjustment means cannot be always ensured for each bus bar.
Therefore, a connection module that can increase the pitch adjustment amount for each bus bar by using a simple structure is provided herein.
A connection module disclosed herein is a connection module to be attached to an energy storage element group in which a plurality of energy storage elements including positive and negative electrode terminals are lined up, the connection module including: a plurality of bus bars that connects the positive and negative electrode terminals of adjacent ones of the plurality of energy storage elements; a plurality of bus bar holding portions that are lined up in a line-up direction of the plurality of energy storage elements so as to hold the bus bars in an insulated manner; and a pitch adjustment portion that is to be provided across adjacent ones of the bus bar holding portions so as to couple the adjacent bus bar holding portions, and that extends and contracts in the line-up direction of the plurality of bus bar holding portions so as to enable adjustment of a pitch between the positive and negative electrode terminals of the adjacent energy storage elements, wherein, each of the bus bar holding portions includes a bus bar housing portion including an isolation wall that keeps the bus bars apart in an insulated manner, and the bus bar housing portion includes, on one side in the line-up direction, a free portion where there is no isolation wall.
With this configuration, the adjacent bus bar holding portions are coupled by the pitch adjustment portion that extends and contracts in the line-up direction of the plurality of bus bar holding portions. That is, the pitch adjustment portion is provided so as to correspond to a location between the bus bars. Also, the bus bar housing portion includes, on one side in the line-up direction, a free portion where there is no isolation wall. That is, one isolation wall of the two isolation walls opposed to the isolation walls of the other adjacent bus bar housing portions is not provided. This can increase the gap between the adjacent bus bar housing portions by an amount corresponding to the thickness of the isolation wall, and by increasing the gap, it is possible to increase the extension/contraction amount of the pitch adjustment portion, or in other words, the pitch adjustment amount. Accordingly, with the connection module of the present configuration, it is possible to increase the pitch adjustment amount for each bus bar, more specifically, between the bus bars by using a simple structure.
In the above-described connection module, each of the bus bar holding portions may include a bottom portion on which the corresponding bus bar is placed, each of the bus bars may be formed in a rectangular shape in plan view, each of the bus bar housing portions may be formed in a U-shape that is open on the one side in the line-up direction in plan view, the isolation wall may includes: a first isolation wall provided upright on the bottom portion and extending in the line-up direction of the plurality of bus bars housing portion; a second isolation wall provided upright on the bottom portion so as to be opposed to the first isolation wall, and extending in the line-up direction; and a third isolation wall coupled to one end portion of the second isolation wall, and extending in a direction orthogonal to the line-up direction, from the one end portion of the second isolation wall toward one end portion of the first isolation wall, and there may be no isolation wall on a side opposed to the third isolation wall.
With this configuration, each of the bus bar housing portions can be formed by the first to third side walls into a U-shape that is open on one side in the line-up direction of the plurality of bus bars housing portion in plan view. That is, a bus bar housing portion including a free portion and capable of housing a bus bar having a rectangular shape in plan view can be suitably formed.
In the above-described connection module, a gap may be provided between the adjacent bus bar housing portions, and the pitch adjustment portion may be formed in a location, in the vicinity of the gap, of the bottom portions of the adjacent bus bar holding portions by a hinge provided across the gap.
With this configuration, the pitch adjustment portion is provided across ends of the bottom portions located between the first isolation walls of the adjacent bus bar housing portions, and it is therefore possible to make maximum use of the extension/contraction operation of the pitch adjustment portion. This can reliably increase the pitch adjustment amount as compared with when two side walls that are opposed to the housing walls of the other adjacent bus bar housing portions are provided.
In the above-described connection module, at least one of the first isolation wall and the second isolation wall may include a movement limiting portion that limits movement of the bus bar and that is disposed on the third isolation wall side relative a center part in the line-up direction, and the bus bar may includes an engaging portion for being engaged with the movement limiting portion.
With this configuration, by the engaging portion of the bus bar being engaged with the movement limiting portion formed at least one of the first isolation wall and the second isolation wall, the movement of the bus bar to the free portion side of the bus bar housing portion where the isolation wall is not formed is limited. This prevents the detachment of the bus bar from the bus bar housing portion during transport of the connection module, and facilitates the operation of attaching the bus bar to the electrode terminal, thus improving the operation efficiency.
With the connection module according to the present invention, it is possible to increase the pitch adjustment amount for each bus bar by using a simple structure.
An embodiment of the present invention will be described with reference to
As shown in
The energy storage module M1 is used, for example, as a driving source for a vehicle such as an electric car or a hybrid car. In the following description, for a plurality of identical members, a reference numeral may be assigned to only one member, and reference numerals omitted for the other members.
As shown in
Each energy storage element 11 includes a cylindrical positive electrode terminal 13A protruding perpendicularly upward from an upper face 12A of a flat rectangular solid-shaped body portion in which an energy storage element (not shown) is housed, and a negative electrode terminal 13B. Each of the electrode terminals 13 is configured such that a terminal insertion hole 42 (see
On the side wall portion of the electrode terminal 13, a thread (not shown) onto which a nut 14 can be screwed is formed. As a result of screwing the nut 14 to the electrode terminal 13, the bus bar 40 and the electrode terminal 13 are electrically connected. The plurality of energy storage elements 11 are disposed such that the electrode terminals 13 that are adjacent in the left-right direction (the arrow X direction) in
As shown in
As shown in
As shown in
Each bus bar housing portion 32 includes three side walls (32A, 32B, 32C) that keep the bus bars 40 apart in an insulated manner. In addition, the bus bar housing portion 32 includes, on one side (in the present embodiment, the right side in
The three side walls (32A, 32B, 32C) include a first side wall (an example of the “first isolation wall”) 32A, a second side wall (an example of the “second isolation wall”) 32B, and a third side wall (an example of the “third isolation wall”) 32C. The first side wall 32A is provided upright at an end placement portion 35B, which constitutes a part of the bottom portion 35, and extends in the holding portion arrangement direction (the arrow X direction). The second side wall 32B is provided upright at an end placement portion 35C, which constitutes a part of the bottom portion 35 and is opposed to the end placement portion 35B, so as to be opposed to the first side wall 32A, and extends in the holding portion arrangement direction (the arrow X direction). The third side wall (an example of the “third isolation wall”) 32C is coupled to one end portion of the second side wall 32B, and extends in a direction (the arrow Y direction in
The first side wall 32A includes a first deflectable locking pawl 33A and a first fixed locking pawl 34A. The first deflectable locking pawl 33A is formed so as to be deflectable at a part of the first side wall 32A that corresponds to a central placement portion 35A, which constitutes a part of the bottom portion 35, and mainly limits the movement of the bus bar 40 in the vertical direction. An escape space 39A to which the locking pawl 33A can escape is provided around the first deflectable locking pawl 33A (see
Likewise, the second side wall 32B includes a second deflectable locking pawl 33B, a third deflectable locking pawl 33C, and a second fixed locking pawl 34B. Note that a cut-out opening portion 32BC for placing a barrel portion 43 (see
The bottom portion 35 is provided at a lower portion of the bus bar holding portion 30, and forms, in the bus bar housing portion 32, a central placement portion 35A and an end placement portion 35B on which the bus bar 40 is to be placed.
The wire receiving groove 36 is a groove for receiving, for example, a detection line 25 that detects the voltage of the energy storage element 11 and is connected to the bus bar 40 via the barrel portion 43, and the wire receiving groove 36 is formed by the bottom portion 35, the groove wall portion 37, and so forth.
As shown in
The hinge 21 (21A, 21B) is provided across the adjacent bus bar holding portions 30, coupling the adjacent bus bar holding portions 30, and extends and contracts in the holding portion arrangement direction (the arrow X direction), enabling adjustment of the pitch (hereinafter referred to as an “inter-electrode pitch”) between the electrode terminals (13A, 13B) of the positive and negative electrodes of the adjacent energy storage elements 11. That is, when the inter-electrode pitch is smaller than a standard value, the hinge 21 contracts, narrowing the gap SP between the adjacent bus bar holding portions 30. On the other hand, when the inter-electrode pitch is larger than the standard value, the hinge 21 extends, widening the gap SP. Consequently, the inter-electrode pitch is adjusted. The hinge 21 is an example of the pitch adjustment portion.
As shown in
As shown in
The bus bar 40 is made of a metal such as copper, a copper alloy, stainless steel (SUS), or aluminum, and has a rectangular shape in plan view, as shown in
As shown in
Note that the shape of the bus bar 40 is not limited to the shape shown in
Except for the bus bar 40, the connection module 20 is formed by an insulating synthetic resin, and is integrally formed on a unit-by-unit basis, for example, by injection molding using a metal mold. By engaging the unit engaging portions 22A and the unit engagement receiving portions 22B of the units, and housing the bus bars 40 in the bus bar housing portions 32, a connection module 20 as shown in
At the time of housing the bus bar 40 in each of the bus bar housing portions 32, end portions of the bus bar 40 come into contact with the three locking pawls 33A, 33B, 33C, and thereby the locking pawls 33A, 33B, 33C are deflected in the directions of the side walls. When the bus bar 40 has been placed on the placement portions 35A, 35B, the locking pawls 33A, 33B, 33C are elastically restored. At this time, the pair of cut-out portions 41 of the bus bar 40 engage with the fixed locking pawls 34A, 34B, respectively. Consequently, the bus bar 40 is locked into the bus bar housing portion 32 in the housed state. The details of the housed state of the bus bar 40 into the bus bar housing portion 32 are illustrated by the cross-sectional views in
By assembling the connection module 20 formed in this manner to an upper part of the energy storage element group 10, an energy storage module M1 as shown in
The adjacent bus bar holding portions 30 are coupled by the hinge 21 (pitch adjustment portion) that extends and contracts in the holding portion arrangement direction (the arrow X direction in
Each of the bus bar housing portion 32 can be formed by the first to third side walls into a U-shape that is open on one side (the right side in
The hinges 21A, 21B (pitch adjustment portion) are provided at locations in the vicinity of the gap SP between the bus bar holding portions 30 of the bottom portions 35 of the adjacent bus bar holding portions 30, across the gap SP. Accordingly, it is possible to make maximum use of the extension/contraction operation of the hinges 21A, 21B. This can reliably increase the pitch adjustment amount as compared with when two side walls that are opposed to the housing walls of the other adjacent bus bar housing portions are provided.
By the pair of cut-out portions 41 (engaging portion) of the bus bar 40 being engaged with the first fixed locking pawl 34A and the second fixed locking pawl 34B (movement limiting portion) formed on the first isolation wall 32A and the second isolation wall 32B, the movement (i.e., the movement in the horizontal direction) of the bus bar 40 to the free portion 32S side where the isolation wall of the bus bar housing portion 32 is not formed is limited. This prevents the detachment of the bus bar 40 from the bus bar housing portion 32 during transport of the connection module 20. Since the movement of the bus bar 40 is limited, the operation of attaching the bus bar 40 to the electrode terminal 13 is facilitated, improving the efficiency of the operation.
The present invention is not limited to the embodiment described by the above statements and drawings, and, for example, the following embodiments also fall within the technical scope of the present invention.
(1) The above embodiment shows an example in which each of the bus bar housing portions 32 is formed in a U-shape that is open on one side (the right side in
(2) The above embodiment shows an example in which the pitch adjustment portion is formed by the hinges 21A, 21B provided at locations in the vicinity of the gap SP between the bus bar holding portions 30 of the bottom portions 35 of the adjacent bus bar holding portions 30, across the gap SP. However, the present invention is not limited thereto. For example, the hinge 21 may be provided one of locations in the vicinity of the gap SP between the bus bar holding portions 30 of the bottom portions 35 of the bus bar holding portions 30. The pitch adjustment portion may not necessarily be a hinge as long as it couples adjacent bus bar holding portions 30, and extends and contracts in the holding portion arrangement direction (the arrow X direction in
(3) The above embodiment shows a configuration in which the first side wall 32A and the second side wall 32B include the first fixed locking pawl 34A and the second fixed locking pawl 34B (movement limiting portion) that are disposed on the third isolation wall side relative to the center part in the holding portion arrangement direction, and that limit the movement of the bus bar 40, and the bus bar 40 includes the pair of cut-out portions 41 (engaging portion) for being engaged with the first fixed locking pawl 34A and the second fixed locking pawl 34B. However, the present invention is not limited thereto. For example, one of the first fixed locking pawl 34A and the second fixed locking pawl 34B may be provided as the movement limiting portion, and the cut-out portion 41 may be provided in one location of the bus bar 40 accordingly. The movement limiting portion is not limited to the fixed locking pawl 34, and the engaging portion is not limited to the cut-out portion 41. Furthermore, the movement limiting portion and the engaging portion may not be provided.
Number | Date | Country | Kind |
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2016-087911 | Apr 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/015066 | 4/13/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/187996 | 11/2/2017 | WO | A |
Number | Name | Date | Kind |
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6261719 | Ikeda et al. | Jul 2001 | B1 |
20140113494 | Kinoshita | Apr 2014 | A1 |
Number | Date | Country |
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2000-149909 | May 2000 | JP |
2012-164437 | Aug 2012 | JP |
2015-065055 | Apr 2015 | JP |
2015-165458 | Sep 2015 | JP |
Entry |
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Official Communication issued in International Bureau of WIPO Patent Application No. PCT/JP2017/015066, dated Jun. 6, 2017. |
Number | Date | Country | |
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20190109423 A1 | Apr 2019 | US |