The present invention relates to a connection module, and specifically to a connection module that is used for a power storage module.
One of the conventional connection modules to be attached to an upper surface of a power storage element group including a plurality of power storage elements including electrode terminals of a positive electrode and a negative electrode is disclosed in Patent Document 1. This type of connection module is attached to a power storage element group that is mounted in a vehicle such as an electric vehicle or a hybrid vehicle.
The connection module (battery wiring module) according to Patent Document 1 includes: a plurality of bus ban connecting between electrode terminals; flexible printed circuit including a plurality of conductive paths (detection lines) for detecting a state of the power storage elements; and an insulating protector that holds the plurality of bus bars and the flexible printed circuit. By providing a reinforcement plate to the flexible printed circuit, electronic components of an electric circuit configured to process information regarding the power storage elements can be mounted on the flexible printed circuit.
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2013-45508
The conventional connection module described above can be further reduced in size by having the electronic components mounted on the flexible printed circuit. However, as the power storage element group is increased in voltage, for example, the power storage element group includes mote power storage elements and more detection lines are provided. In this case, the flexible printed circuit also has a larger area. An upper surface of the power storage element group may include an exhaust duct or the like, and in this case, the occupied area by the connection module on the upper surface of the power storage element group is limited. In view of this, a connection module that can deal with the increase in number of power storage elements and occupies a smaller area on the upper surface of the power storage element group has been desired.
In view of the above, in the present description, an object is to provide a connection module that can deal with the increase in number of power storage elements and occupies a smaller area the upper surface of the power storage element group.
A connection module disclosed herein is a connection module to be attached to a power storage element group including a plurality of power storage elements including electrode terminals of a positive electrode and a negative electrode, and to connect the electrode terminals. The connection module includes: an insulating protector that holds a plurality of bus bars to connect between the electrode terminals; and a flexible printed circuit that is held by the insulating protector, and includes a detection line that is connected to each of the bus bars and detects a state of the power storage elements. The insulating projector includes: a protector horizontal part including a holding part which holds each of the bus bars and is formed at one end; and a vertical part that is extended in a vertical direction from the protector horizontal pare in at least a part of another end, opposite to the one end, of the protector horizontal part. The flexible printed circuit includes: a substrate horizontal part that is held by the protector horizontal part; and a bent part that is bent perpendicularly to the substrate horizontal part and held by the vertical part.
In the present configuration, the insulating protector includes the vertical part that is extended in the vertical direction from the protector horizontal part in at least a part of the other end of the protector horizontal part. The flexible printed circuit including the detection line that detects the state of the power storage element includes the substrate horizontal part and the bent part that is held by the vertical part of the insulating protector. Therefore, by the bent part, the occupied area on the power storage element group can be reduced without reducing the wiring area of the flexible printed circuit. In addition, by changing the area of the bent part in accordance with the number of power storage elements, it is possible to deal with the increase in number of power storage elements. That is to say, by the present configuration, it is possible to deal with the increase in number of power storage elements and additionally, the occupied area of the connection module on the upper surface of the power storage element group can be reduced.
In the above connection module, the insulating protector may include a plurality of unit protectors each provided to the corresponding one of the bus bars; the flexible printed circuit may include a plurality of unit substrates each provided to the corresponding one of the unit protectors. At a position corresponding to a gap between two of the bus bars that are adjacent, a protector extra length part chat is longer than the gap and couples two of the protector horizontal parts that are adjacent may be formed between the protector horizontal parts of two of the unit protectors that are adjacent, a horizontal extra length part that is longer than the gap and couples two of the substrate horizontal parts that are adjacent may be formed between the substrate horizontal parts of two of the unit substrates that are adjacent, and a vertical extra length part that is longer than the gap and couples the two bent parts that are adjacent may be formed between bent parts of the two unit substrates that are adjacent.
By the above configuration, the pitch tolerance between the electrode terminals can be absorbed by each coupling part.
The above connection module may further include an opening formed between the horizontal extra length part and the vertical extra length part.
In the above configuration, by setting the size of the opening as appropriate, the plurality of unit substrates, the horizontal extra length parts, and the vertical extra length parts can be formed suitably from one flexible printed circuit.
In the above connection module, the insulating protector may include: a first protector that is attached to one end part of an upper surface of the plurality of power storage elements in a direction perpendicular to a direction where the plurality of power storage elements are arranged; and a second protector that is attached to another end part, opposite to the one end part, of the upper surface of the plurality of power storage elements. The flexible printed circuit may include: a first substrate that is held by the first protector; a second substrate that is held by the second protector; and a substrate connection part that electrically connects the first substrate and the second substrate. The first protector and the second protector may include, at one end part, a placement part that unifies the first protector and the second protector and that has the substrate connection part placed thereon. The first protector and the second protector may include, at another end part, a linking part that links the first protector and the second protector.
The present configuration is applicable to the power storage element group including two electrode lines, and in addition, since the first protector and the second protector are linked by the linking part, the connection module can be handled more easily when the connection module is attached to the power storage element group. Thus, the work of attaching the connection module is made efficient.
In the above connection module, at least one of the first substrate and the second substrate may be provided with an electronic component configured to process information regarding the power storage elements taken in through the bus bars.
In the above configuration, the flexible printed circuit, on which the electronic components are mounted, leaves therein smaller space for the detection lines. However, by wiring the detection line in the bent part, the small wiring space can be compensated without increasing the planar area on the flexible printed circuit. Therefore, in the present configuration in which the electronic component is mounted on the flexible printed circuit, the bent part can be used more effectively.
The connection module according to the present invention can deal with the increase in number of power storage elements and occupies a smaller area on the upper surface of the power storage element group.
One embodiment is described with reference to
As illustrated in
As illustrated in
As roughly illustrated in
The insulating protector 30 is formed of synthetic resin and includes a plurality of unit protectors 30U each provided to the corresponding one of the bus bars 40 as illustrated in
The holding parts of the bus bar 40 provided at a front one end part of the protector horizontal part 31 include a pair of clamping parts 31A and a pair of engaging claw parts 31B. The pair of engaging claw parts 31B is engaged with a pair of engaging grooves 43 provided to the bus bar 40 (in
Between the protector horizontal parts 31 of the two adjacent unit protectors 30U, a pair of protector extra length parts 33 is provided at front and rear ends between the protector horizontal parts 31 (see
The vertical part 32 of the unit protector 30U includes an engaging part 32A and a pair of engaging columns 32B for engaging with the FPC 20. Some of the unit protectors 30UA do not include the vertical part 32 as illustrated in
In the present embodiment, as illustrated in
As illustrated in
As illustrated in
The FPC 20 includes an insulating base film formed by a polyimide film or the like, and the detection lines 28. The FPC 20 includes a plurality of unit substrates 20U, each being used for the corresponding one of the unit protectors 30U, as illustrated in
As illustrated in
At a position corresponding to the gap K1 between the two adjacent bus bars 40 (see
Between the horizontal extra length part 23 and the vertical extra length part 24, an opening 25 is provided as illustrated in
In the present embodiment, as illustrated in
As illustrated in
The reason why the unit substrates 20UA are used in a part of the first substrate 20A is because fewer detection lines 28 are required at the position where the unit substrates 20UA are used, and therefore the bent part 22 for wiring the detection line 28 is not required. Alternatively, the first substrate 20A may be formed entirely by the unit substrates 20U, or entirely by the unit substrates 20UA. The unit substrates 20UA may be used in a part of the second substrate 20B similarly. The unit protector 30UA is used in accordance with the unit substrate 20UA.
In the present embodiment, the substrate connection part 26 is integrated with the first substrate 20A. A connection terminal part 26A of the detection line 28 formed at the end of the substrate connection part 26 is connected to the second substrate 20B by solder, for example, and this connection causes the first substrate 20A and the second substrate 20B to be electrically connected.
In the present embodiment, moreover, the second substrate 20B is a double-sided substrate. As illustrated in
The bus bar 40 is formed of metal such as copper, copper alloy, stainless steel (SUS), or aluminum. The bus bar 40 includes a pair of terminal insertion holes 41 through which the electrode terminals 14 are inserted. The terminal insertion holes 41 are formed so as to have a space therebetween in accordance with the distance between the adjacent electrode terminals 14 (electrode pitch) as illustrated in
At both ends of the bus bar 40 in the direction where the power storage elements 11 are arranged, that is, the direction where the bus bars 40 are arranged (arrow-X direction in
In addition, the bus bar 40 includes the pair of detection terminals 42 for detecting the voltage of the power storage elements 11 as illustrated in
A procedure of assembling the power storage module 10 according to the present embodiment is described.
As illustrated in
On the other hand, as illustrated in
Next, the FPC 20 is attached onto the insulating protector 30 illustrated in
The connection module 15 formed as above is placed at a predetermined position on the upper surface of the power storage element group 12 as illustrated in
The insulating protector 30 includes the vertical part 32 that is extended in a vertical direction from the protector horizontal part 31 in at least a part of the protector horizontal part 31 on the other end. In addition, the flexible printed circuit 20 including the detection line for detecting the state of the power storage element 11 includes, in addition to the substrate horizontal part 21, the bent part 22 that is held by the vertical part 32 of the insulating protector. Therefore, by the bent part 22, the occupied area on the power storage element group 12 can be reduced without reducing the wiring area of the flexible printed circuit 20. Therefore, it is possible to handle the power storage element group 12 in which the exhaust duct 13 or the like is provided at the central part of the upper surface of the power storage element group 12, and the apace for placing the connection module 15 is limited. By changing the area of the bent part 22 in accordance with the number of power storage elements it is possible to deal with the increase in number of power storage elements. That is to say, in the present embodiment, it is possible to deal with the increase in number of power storage elements and additionally, the occupied area of the connection module 15 on the upper surface of the power storage element group can be reduced.
The insulating protector 30 includes the plurality of unit protectors 30U for the buy bars 40, and the flexible printed circuit 20 includes the plurality of unit substrates 20U for the unit protectors 30U. The protector horizontal parts 31 of the two adjacent unit protectors 30U are coupled by the protector extra length part 33 that is longer than the gap K1. In addition, the substrate horizontal parts 21 of the two adjacent unit substrates 20U are coupled by the horizontal extra length part 23 that is longer than the gap K1, and the bent parts 22 of the two adjacent unit substrates 20U are coupled by the vertical extra length part 24 that is longer than the gap K1. Therefore, the extra length parts 23, 24, and 33 deform in the direction where the power storage elements 11 are arranged (arrow-X direction in
The present invention is applicable to the power storage element group 12 including two electrode lines, and in addition, since the first protector 30A and the second protector 30B are linked by the linking part 37, the connection module 15 can be handled more easily when the connection module 15 is attached to the power storage element group 12. Thus, the work of attaching the connection module 15 is made efficient.
The flexible printed circuit 20, on which the electronic components 29 are mounted, leaves therein smaller space for the detection lines 28. However, by wiring the detection line 28 in the bent pact 22, the small wiring space can be compensated without increasing the planar area (occupied area) on the flexible printed circuit 20. Therefore, in the present embodiment in which the electronic component 29 is mounted on the flexible printed circuit 20, the bent part 22 can be used more effectively.
The present invention is not limited to the embodiment described above and with reference to the drawings. For example, the following embodiments may be included in the technical scope of the present invention.
(1) In the above embodiment, the insulating protector 30 includes the plurality of unit protectors 30U and the FPC 20 includes the plurality of unit substrates 20U; however, the configuration is not limited to this example. The insulating protector 30 may be an integrated insulating protector without the coupling part, and the FPC 20 may be an integrated FPC without the coupling part.
The insulating protector 30 includes the first protector 30A and the second protector 30B and the FPC 20 includes the first substrate 20A and the second substrate 20B; however, the configuration is not limited to this example. The insulating protector 30 may be formed by one insulating protector without the placement part and the linking part, and the FPC 20 may be one FPC without the connection part.
(2) In the above embodiment, the electronic components 29 and 29A are mounted on the second substrate 20B; however, the configuration is not limited to this example. That is to say, the FPC 20 may eliminate the electronic components 29 and 29A.
11: Power storage element
12: Power storage element group
14: Electrode terminal
15: Connection module
20: FPC (Flexible printed circuit)
20A: First substrate
20B: Second substrate
20U: Unit substrate
21: Substrate horizontal part
22: Bent part
23: Horizontal extra length part
24: Vertical extra length part
25: Opening
26: Substrate connection part
29: Electronic component
29A: CPU (Electronic component)
30: Insulating protector
30A: First protector
30B: Second protector
30U: Unit protector
31A: Clamping pare (Holding part)
31B: Engaging claw part (Holding part)
33: Protector extra length part
36: Placement part
37: Linking part
40: Bus bar
Number | Date | Country | Kind |
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JP2016-195416 | Oct 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/033467 | 9/15/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/066343 | 4/12/2018 | WO | A |
Number | Name | Date | Kind |
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10886519 | Sato | Jan 2021 | B2 |
20140212732 | Ichikawa et al. | Jul 2014 | A1 |
20140370343 | Nomoto | Dec 2014 | A1 |
20160380252 | Rhein | Dec 2016 | A1 |
20180198110 | Zeng | Jul 2018 | A1 |
Number | Date | Country |
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2012-164437 | Aug 2012 | JP |
2013-45508 | Mar 2013 | JP |
2013-105571 | May 2013 | JP |
2013-143281 | Jul 2013 | JP |
2014-022287 | Feb 2014 | JP |
2014-146543 | Aug 2014 | JP |
2015-22965 | Feb 2015 | JP |
2016-18741 | Feb 2016 | JP |
2017-4803 | Jan 2017 | JP |
2018-55843 | Apr 2018 | JP |
Entry |
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International Search Report issued in International Appl. No. PCT/JP2017/033467, dated Oct. 10, 2017. |
Number | Date | Country | |
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20200044223 A1 | Feb 2020 | US |