The present disclosure relates to a connection structure and a terminal block.
Conventionally, a connection structure for fastening bus bars connected to an electronic component to terminals of external connectors is known (see, for example, Patent Document 1). In the terminal connection structure described in Patent Document 1, bus bars accommodated in a storage case and connector terminals that are inserted into the storage case from the outside are fastened by bolts.
Patent Document 1: JP2011187933A
In the above-described terminal block, foreign matters such as wear debris are generated in the portions where the bolts are fastened, and the foreign matters can cause a problem in that they diffuse inside the storage case.
It is an object of the present invention to provide a connection structure and a terminal block capable of alleviating the diffusion of foreign matters.
In order to solve the above problems and achieve the object, a connection structure for connecting a conductive busbar to a connection target, includes a connection portion that is provided on the busbar and serves as a connection location for the connection target; and a diffusion prevention portion that is configured to accommodate foreign matters that arise in the connection portion, wherein the connection portion includes a screw fastening portion between a fastening member that extends in a plate thickness direction of the busbar and a fastening counterpart member into which the fastening member is screwed, and wherein in the diffusion prevention portion, a plurality of spaces configured to contain the foreign matters and partition portions partitioning the plurality of spaces constitute a labyrinth structure.
The terminal block includes the above-described connection structure.
According to the present disclosure, a connection structure and a terminal block capable of alleviating the diffusion of foreign matters can be provided.
An embodiment of the present invention will now be described with reference to
The terminal block 1 according to the present embodiment is a type of connector that is attached to an electrical device, and connects one electrical device (e.g., a battery) and another electrical device (e.g., an inverter) mounted on a vehicle such as an electric automobile, as connection targets. As illustrated in
An upper end portion of the vertical plate portion 11 is bent toward the front side X1 to form a bent portion 13, and a horizontal plate portion 14 extending toward the front side X1 is continuous with the tip of bent portion 13. A second insertion hole 15 (insertion hole) is formed in the horizontal plate portion 14, penetrating in the upper-and-lower direction Z (i.e., the plate thickness direction). The second insertion hole 15 serves as a connection location for a terminal of an electric wire that is connected to another electric device among the electric devices serving as the connection target described above, and constitutes a connection portion in the present embodiment, allowing insertion of a bolt 16 (see
A nut 17 serving as a fastening counterpart member is disposed on the lower end portion side of the male screw portion 16b. The nut 17 has a roughly rectangular parallelepiped outer shape, and a lower end portion of the male screw portion 16b is screwed into a female screw portion 17a formed in the central portion. The threaded portion of the male screw portion 16b and the female screw portion 17a constitutes a screw fastening portion A in the present embodiment. With the bolts 16 and the nuts 17 configured in this manner, for example, round terminals of electric wires to be connected to the electric device are connected to the busbars 10. The above-described second insertion hole 15 and the screw fastening portion A constitute a connection portion 18 of the present embodiment.
The housing 20 is formed using a resin material. The housing 20 includes a support portion 21 that covers an outer surface of the vertical plate portion 11 of the busbar 10, and a main body portion 22 in a plate shape that extends in a front-and-rear direction X and a left-and-right direction Y at an upper end portion of the support portion 21. The support portion 21 is formed in a cylindrical shape extending in the upper-and-lower direction Z. Three busbars 10 are inserted in the upper-and-lower direction Z into the support portion 21 and are fixed in a state in which their outer surfaces are covered. Various configurations can be used to fix the busbars 10. For example, through holes (not illustrated) can be formed in support portion 21 and the busbars 10 can be inserted into the through holes and then fixed, or the busbars 10 and the support portion 21 can be integrated by molding. A holder accommodating portion 23 is formed on the top surface of the main body portion 22 and opens to the upper side Z1 and the front side X1 (one side in the orthogonal direction).
Three holder accommodation portions 23 corresponding to the number of busbars 10 are formed, and are lined up in the left-and-right direction Y, and a holder 30 (diffusion prevention portion) described later is accommodated inside the holder accommodation portions 23. A nut accommodation portion 24 is formed in the upper edge portion of the holder accommodation portion 23. The nut accommodation portion 24 has side walls 25 that rises from the upper edge portion of the holder accommodation portion 23 to the upper side Z1, and like the holder accommodation portion 23, is open to the upper side Z1 and the front side X1. The nut accommodation portion 24 accommodates the nut 17. The first support protrusions 26 protruding inward in the left-and-right direction Y are formed on the lower end portions of the inner surfaces of the side walls 25 situated on the left side Y1 and right side Y2 among the side walls 25 of the nut accommodation portion 24.
The first support protrusion 26 abuts against the underside of the nut 17 and supports the nut 17 toward the upper side Z1. Furthermore, the second support protrusions 27 protruding inward in the left-and-right direction Y are formed in the central portions of the inner surfaces of the side walls 25 situated on the left side Y1 and the right side Y2. The second support protrusions 27 abut against the sides of the nut 17 and restrict the displacement of the nut 17 in the left-and-right direction Y. Y. The holder accommodation portion 23 and the nut accommodation portion 24 formed in this manner constitute an installation recessed portion 28 that opens to the front side X1 of the housing 20. The nut 17 is housed on the upper side Z1 of the installation recessed portion 28, and the holder 30 is accommodated on the lower side Z2 of the installation recessed portion 28.
The holder 30 is the diffusion prevention portion of the present embodiment that prevents foreign matters from diffusing into the housing 20 by accommodating foreign matters that arise in the above-mentioned connection portions 18 (the second insertion holes 15 and the screw fastening portions A), and is formed using a resin material and is detachably attached to the installation recessed portion 28. As illustrated in
The receiving portion 32 includes a bottom plate 33 in a substantially rectangular plate shape, a frame portion 34 rising from the edge of the bottom plate 33 toward the upper side Z1, and a cylindrical portion 35 provided in the center of the bottom plate 33. In the present embodiment, the cylindrical shape 35 is formed in a cylindrical shape, extends to the upper side Z1, and opens to the upper side Z1. As illustrated in
As illustrated in
With this configuration, when the holder 30 is installed in the installation recessed portion 28, the center axis of the second insertion hole 15, the center axis of the nut 17, and the center axis of the cylindrical shape 35 are coaxial, as described above. Then, the first recessed portion 36 and the second recessed portion 37 are open toward the connection portion 18. Then, as illustrated in
Furthermore, if the foreign matters contained in the first recessed portion 36 fly up and otherwise diffuse outside the first recessed portion 36, the second recessed portion 37, which covers the first recessed portion 36, contains those foreign matters, thereby preventing their diffusion. Furthermore, with the formation of the first recessed portion 36 and the second recessed portion 37, foreign matters that are diffused from the connection portion 18 without being contained in the first recessed portion 36 can be directly contained in the second recessed portion 37. Furthermore, even if the foreign matters contained in the second recessed portion 37 fly up and otherwise diffuse outside the second recessed portion 37, the foreign matters can be contained in the first recessed portion 36. In other words, the holder 30 has multiple spaces to accommodate foreign matters, and the diffusion of foreign matters is prevented in two stages, i.e., in the first recessed portion 36 and the second recessed portion 37.
The boundary between the first recessed portion 36 and the second recessed portion 37 constitutes a first partition portion P1 (partition portion) that separates the above-mentioned multiple spaces. The boundary between the second recessed portion 37 and the outside of the holder 30 constitutes a second partition portion P2 (partition portion) that separates the above-mentioned multiple spaces. By establishing the first partition portion P1 and the second partition portion P2, the hypothetical diffusion path of foreign matters becomes a complex diffusion path that overcomes both the first partition portion P1 and the second partition portion P2. As a result, the rate at which foreign matters diffuse slows as they cross portion P1 of the first partition and portion P2 of the second partition, thereby inhibiting the diffusion of foreign matters. In the present embodiment, the first recessed portion 36 and the second recessed portion 37 (the multiple spaces for accommodating foreign matters) and the first partition portion P1 and the second partition portion P2 (partition portions) that separate the multiple spaces are collectively referred to as a labyrinth structure 38.
In order to reliably accommodate foreign matters that may arise in the connection portion 18, it is preferable that the opening area of the first recessed portion 36 be formed larger than the opening area of the nut 17. In addition, it is preferable that the dimension from the end of the left side Y1 to the end of the right side Y2 and the dimension from the end of the front side X1 to the end of the rear side X2 of the second recessed portion 37, i.e., the dimension in the orthogonal directions orthogonal to the upper-and-lower direction Z, be set larger than the dimension in the same direction of the nut 17.
The connection portion 18 and the holder 30 configured as described above constitute a connection structure 100 that connects the busbar 10 to a connection target. Specifically, the connection structure 100 is a connection structure that connects the conductive busbar 10 to the connection target, and includes a connection portion 18 that is provided on the busbar 10 and serves as a connection location for the connection target. The connection structure 100 also includes a holder 30 that is configured to accommodate foreign matters that arise in the connection portion 18. The connection portion 18 includes a screw fastening portion A between the bolt 16 and the nut 17. The holder 30 has multiple spaces, i.e., the first recessed portion 36 and the second recessed portion 37, for housing foreign matters, and partition portions, i.e., the first partition portion P1 and the second partition portion P2, which separate the multiple spaces. The first recessed portion 36, the second recessed portion 37, the first partition portion P1, and the second partition portion P2 constitute the labyrinth structure 38.
Next, the assembly of the terminal block 1 will be explained with reference to
This completes the assembly of the terminal block 1 as illustrated in
According to the embodiment described above, by providing the labyrinth structure 38 in the holder 30 (diffusion prevention portion), foreign matters such as wear debris diffusing from the connection portion 18, such as the screw fastening portion A, can be contained in the first recessed portion 36 (space). In addition, with the labyrinth structure 38, the foreign matters diffused around the first recessed portion 36 can be contained into the second recessed portion 37 (space). This structure makes it possible to prevent the diffusion of foreign matters in two stages. In addition, with the labyrinth structure 38, the hypothetical diffusion of foreign matters can be made into a complex diffusion path that crosses both the first partition portion P1 and the second partition portion P2 (partition portion). Therefore, the first partition portion P1 and the second partition portion P2 can slow down the diffusion rate of foreign matters and alleviate the diffusion of foreign matters. Therefore, the connection structure 100 that can alleviate the diffusion of foreign matters can be provided.
Furthermore, according to the above-described embodiment, in a structure in which the busbar 10 is sandwiched in the plate thickness direction between the head portion 16a of the bolt 16 and the nut 17, the diffusion of foreign matters can be alleviated by the holder 30 (diffusion prevention portion) positioned on the lower side Z2 (the other side in the axial line direction) of the nut 17.
Furthermore, according to the above-described embodiment, because the opening area of the first recessed portion 36 is larger than the opening area of the nut 17, foreign matters that fall from the female screw portion 17a of the nut 17 to the lower side can be reliably contained in the first recessed portion 36. In addition, the dimensions of the front-and-rear direction X and the left-and-right direction Y (orthogonal direction) of the second recessed portion 37 are set larger than the dimensions of the front-and-rear direction X and the left-and-right direction Y (orthogonal direction) of the nut 17. Because of this setup, even if there are foreign matters that cannot be contained in the first recessed portion 36, those foreign matters can be reliably contained on the lower side Z2 of the nut 17. This further prevents diffusion of foreign matters.
According to the embodiment described above, the terminal block 1 can be configured using the connection structure 100 that can alleviate the diffusion of foreign matters.
Furthermore, according to the above-described embodiment, the diffusion of foreign matters can be prevented by accommodating the nut 17 and the holder 30 in the installation recessed portion 28 of the housing 20. In this case, the shielding portion 31 of the holder 30 overlaps with the opening of the front side X1 of the installation recessed portion 28 when viewed from the front side X1 (one side in the orthogonal direction), thereby making the opening area of the said opening a maximum of 0. Therefore, the diffusion of foreign matters from the opening of the installation recessed portion 28 can be prevented.
The above describes in detail the embodiment of the terminal block 1 and the connection structure 100 with reference to the drawings. However, the specific configuration is not limited to thereto, and the present invention includes design changes and the like that do not deviate from the gist of the present invention.
For example, in the present embodiment, the first recessed portion 36 formed inside the cylindrical shape 35 and the second recessed portion 37 formed between the outer surface of cylindrical shape 35 and the inner surface of frame portion 34 constitute multiple spaces. The first partition portion P1 and the second partition portion P2 constitute a partition portion. The space and the partition portion constitute the labyrinth structure 38. However, the structure of the labyrinth structure 38 is not limited thereto. That is, as long as there are multiple spaces for accommodating foreign matters and partition portions for dividing the multiple spaces, the shape and number of the spaces can be changed as appropriate. In the present embodiment, the screw fastening portion A is configured by the male screw portion 16b of the bolt 16 and the female screw portion 17a of the nut 17, but the structure of the screw fastening portion A is not limited thereto. For example, a female screw portion may be formed on the inner circumferential surface of the second insertion hole 15, and the female screw portion and the male screw portion 16b may constitute the screw fastening portion A. In addition, the nut 17 is separate from the housing 20, but the nut 17 may be provided integrally with the housing 20. Similarly, the bolt 16 may be provided integrally with the housing 20.
Furthermore, in the present embodiment, the shielding portion 31 is provided on the holder 30, and the dimension of the shielding portion 31 in the upper-and-lower direction Z is set to be approximately the same as the dimension of the installation recessed portion 28 in the upper-and-lower direction Z. However, the dimension of the shielding portion 31 in the upper-and-lower direction Z can be changed as appropriate. Also, the shielding portion 31 itself may be omitted. The connection structure 100 of the present embodiment is not limited to the terminal block 1, and can be applied to various configurations including the connection portion 18 that connects the busbar 10 to the connection target, and can achieve the same effects and advantages as the present embodiment.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-187540 | Nov 2023 | JP | national |