1. Field of the Invention
The invention relates to a connector and to a connector assembly.
2. Description of the Related Art
A connector includes a housing and terminal fittings that are mounted in the housing. Each terminal fitting has a connecting portion configured for connection with a mating terminal fitting. Female terminal fittings in such a connector have tubular connecting portions for the connection with male terminal fittings. The front ends of the connecting portions of the terminal fittings are aligned as a prerequisite. A retainer normally is mounted in the housing and engages the rear ends of the connecting portions of the respective terminal fittings to retain the terminal fittings in the housing.
Japanese Unexamined Patent Publication No. 2000-182709 discloses a connector with large and small terminal fittings provided in a mixed manner in conformity with permissible current values. However, the tubular connecting portions have different volumes and different lengths along forward and backward directions depending upon the size of the terminal fittings. Thus, the rear ends of the connecting portions are not aligned with respect to forward and backward directions, and may interfere with a side-mounted retainer. The large and small terminal fittings can be arranged in the housing to avoid the interference with the retainer. Specifically, the shorter terminal fittings can be arranged at an entrance side with respect to an inserting direction of the retainer, and longer terminal fittings can be arranged at a back side with respect to the inserting direction of the retainer. However, connectors with terminal fittings of different lengths along forward and backward directions are deprived of a degree of freedom in designing the arrangement of the terminal fittings.
The present invention was developed in view of the above problem and an object thereof is to provide a connector in which terminal fittings whose connecting portions have different lengths along forward and backward directions are arranged in a mixed manner and with a higher degree of freedom in the arrangement of terminal fittings in a connector housing.
The invention relates to a connector with a housing having cavities arranged along a width direction. The connector has a plurality of different kinds of terminal fittings that are insertable into the cavities. Each terminal fitting has a connecting portion that is connectable with a mating terminal fitting. The connecting portions of the different kinds of terminal fittings have different lengths along forward and backward directions. A retainer is mountable into the housing along an arranging direction of the cavities for simultaneously engaging locks on the connecting portions of the respective terminal fittings that have been mounted properly in the housing and for retaining the respective terminal fittings in the cavities. The locks of the properly mounted terminal fittings substantially align along an insertion direction of the retainer into the housing. Thus, the retainer can engage the locks regardless of the arrangement of the terminal fittings even though the connecting portions have different lengths. Accordingly, a degree of freedom in arranging the terminal fittings is improved.
Projected positions of the terminal fittings from the front end surface of the housing preferably differ depending on the lengths of the connecting portions along forward and backward directions. The locks are defined by the rear ends of the connecting portions and substantially align with respect to an inserting direction of the terminal fittings. Thus, the construction is simpler than a case where the locks are at intermediate positions of the connecting portions.
The retainer preferably can be positioned at a first position, where the insertion and withdrawal of the terminal fittings to and from the respective cavities is permitted, and a second position, where the terminal fittings are locked in the respective cavities.
A front holder preferably is mountable on the housing to define abutments for at least part of the cavities against which the properly inserted terminal fittings can abut.
An area of a front surface of the front holder corresponding to the cavities projecting from the front surface of the front holder is displaced along forward and backward directions.
The retainer preferably comprises a plurality of locking portions for locking the respective terminal fittings in the respective cavities.
The locking portions have a substantially cranked shape. A free length of the locking portions at one side is shorter than that of the locking portions at the other side along an inserting direction of the retainer. Additionally, the locking portions at one side are thicker than the locking portions at other side.
The invention also is directed to a connector assembly comprising the above-described connector and a mating connector. The terminal fittings are retained in the housing with front ends of the terminal fittings of one kind located slightly behind the front ends of the terminal fittings of the other kind. The displacement of the terminal fittings corresponds to a displacement between the leading ends of mating terminal fittings of the mating connector.
One of the connector and the mating connector may comprise a forcible connection preventing wall that projects from a main body thereof. The forcible connection-preventing wall interferes with the other of the connector and the mating connector in response to an attempt to connect the connector and the mating connector in an improper posture. The forcible connection-preventing wall preferably is on the mating connector and the retainer is formed with an insertion hole to accommodate the forcible connection preventing wall when the retainer locks the terminal fittings.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings. It should be understood that even though embodiments are separately described, single features thereof may be combined to additional embodiments.
A hybrid male connector according to the invention has a housing 1 that preferably is made of a synthetic resin. In the following description, a mating side of the connector with a mating connector is referred to as the front. The housing 1 has a forwardly open tubular receptacle 2 that projects forward from a main body 3, as shown in
A forcible connection preventing wall 7 projects from the front wall of the main body 3 in an intermediate part of the middle area 4 with respect to a height direction HD. The front end of the forcible connection-preventing wall 7 is substantially aligned with the front end of the receptacle 2. The forcible connection-preventing wall 7 will interfere with a female housing 10 that is in an improper posture during a connection attempt, thereby avoiding deformation of the tabs. Further, as shown in
Cam pins 8 project in a substantially in the widthwise middle on the outer surface of each longer side of the receptacle 2. As described later, the cam pins 8 assist the connection of the female and male connectors.
The female housing 10, as shown in
The outer tube 15 has a substantially hollow structure, and a slide lever 11 is accommodated inside for assisting the connecting operation of the male and female connector housings 1, 10. The opposite shorter sides of the outer tube 15 are entirely open, and the slide lever 11 is insertable laterally in an inserting direction at an angle and substantially normal to the connecting direction CD (from right side of
Two resiliently deformable locking claws 19a, 19b are formed at one longer side of each lever piece 18 and are spaced apart along the longitudinal direction of the lever pieces 18. The respective locking claws 19a, 19b are cantilevered with their free ends at a front side with respect to a withdrawing direction of the slide lever 11. The locking claws 19a, 19b are engageable with unillustrated engaging portions formed on the inner wall surfaces of the outer tube 15 to holding the slide lever 11 at an initial position and a connection ending position.
Each lever piece 18 has a cam groove 12 with an entrance at the longer edge of the lever piece 18. The entrances of the cam grooves 12 align with cam-pin receiving openings 20 (see
Bulges 21 are formed on both lever pieces 18 near the operable portion 17 and are used for the withdrawing operation. Upside-down insertion preventing rails 22a, 22b receive the upside-down preventing ribs 9a, 9b when the male and female housings 1, 10 are connected in proper postures to guide the connecting operation of the male and female housings 1, 10. The rails 22a, 22b interfere with the ribs 9a, 9b if an attempt is made to insert the female housing 10 in a wrong posture, thereby making the connecting operation impossible and notifying an operator of an erroneous connection.
Large and small female terminal fittings 13a, 13b are accommodated in the terminal accommodating portion 14 in conformity with permissible current values (see
Lengths of the connecting portions 22a, 22b along forward and backward directions FBD differ (L1>L2 shown in
Cavities 26a, 26b for the female terminal fittings 13a, 13b are arranged at stages in the terminal accommodating portion 14 of the female connector housing 10. As shown in
The larger and smaller cavities 26a, 26b penetrate the female connector housing 10 along forward and backward directions FBD (see
As is clear from FIGS. 7 to 9, areas of the front end surface of the terminal accommodating portion 14 corresponding to the larger cavities 26a are substantially flush with the front end of the outer tube 15, but an area corresponding to the smaller cavities 26b is retracted back from the front end edge of the outer tube 15. The rear ends of the connecting portions 22a, 22b of the respective terminal fittings 13a, 13b substantially align along width direction when the terminal fittings 13a,13b are accommodated to proper depths in the corresponding cavities 26a, 26b.
A retainer insertion hole 32 is formed in a side surface the terminal accommodating portion 14 substantially opposite from the surface where the slide lever 11 is inserted and before the seal ring 16. The retainer insertion hole 32 extends substantially along the width direction of the terminal-accommodating portion 14 and substantially normal to the inserting direction of the respective terminal fittings. Thus, the retainer 33 is insertable into the retainer insertion hole 32 in an insertion direction ID substantially normal to the forward and backward direction FBD. Upper and lower openings 32a are formed in the opposite side surface of the terminal accommodating portion 14 (see
As shown in
There are two kinds of the power terminal locking sections 36a, those formed at an end inside the frame-shaped portion 35 and those formed at the locking legs 34a, 34b. Those inside the frame-shaped portion 35 are two upper and lower windows formed substantially in conformity with the larger cavities 26a at the left side of
The retainer 33 is displaceable between the partial locking position where the signal terminal fittings 13b and the power terminal fittings 13a are insertable and withdrawable and the full locking position where the retainer 33 engages the lockable parts 22a-RE, 22b-RE of the respective terminal fittings 13a, 13b to retain them in the cavities 26a, 26b. Holding portions 38 are provided on longer sides of the frame-shaped portion 35 near the locking legs 34a, 34b for this displacement. As shown in
The frame-shaped portion 35 of the retainer 33 has an insertion hole 41 that aligns with the accommodating recess 27 to receive the forcible connection-preventing wall 7 when the retainer 33 is at the full locking position.
The front holder 31 is made e.g. of a synthetic resin and is a substantially rectangular tube fittable on the outer peripheral surface of the front end of the terminal-accommodating portion 14. Front-end portions of the smaller cavities 26b are formed in an area of the front surface of the front holder 31 to enable the signal terminal fittings 13b to stop at their front end positions. These front-end portions permit the insertion of the tabs of the male terminal fittings. However, openings are formed in areas of the front surface of the front holder 31 corresponding to the larger cavities 26a, and the front ends of the larger cavities 26a project forward through these openings. The peripheral edge of the front holder 31 at the rear end contacts the front edge of the seal ring 16 to prevent the seal ring 16 from coming out.
Even in a state where the front holder 31 is mounted, the area of the front surface of the front holder 31 substantially corresponding to the smaller cavities 26b and the areas thereof corresponding to the larger cavities 26a projecting from the front surface of the front holder 31 are displaced along forward and backward directions FBD, and these displacements substantially correspond to those of the front surface of the male housing 1. Therefore, the corresponding front end surfaces are held substantially in contact when the male and female housings 1, 10 are connected properly.
The front holder 31 is mounted and the retainer 33 is held at the partial locking position prior to insertion of the terminal fittings 13a, 13b into the female housing 10. The signal terminal fittings 13b then are inserted into the smaller cavities 26b and contact the inner surface of the front wall of the front holder 31. Thus, the signal terminal fittings 13b are stopped at their front end positions and are locked by the locks 29b. Similarly, the power terminal fittings 13a contact the inner surface of the front wall of the corresponding larger cavity 26a. Accordingly, the power terminal fittings 13a are stopped at their front end positions and are locked by the corresponding locks 29a. At this time, the rear ends 22b-RE of the connecting portions 22b of the signal terminal fittings 13b and the rear ends 22a-RE of the connecting portions 22a of the power terminal fittings 13a substantially align, i.e. distances from a plane of opening of the outer tube portion 15 to these rear ends are substantially equal. Accordingly, the retainer 33 can be displaced from the partial locking position to the full locking position. Thus, the larger and smaller locking projections 37a, 37b of the locking sections 36a, 36b of the retainer 33 simultaneously engage the rear ends of the corresponding connecting portions 22a, 22b. As a result, all of the terminal fittings 13a, 13b are locked redundantly by the locks 29a, 29b and the locking projections 37a, 37b.
As described above, the respective terminal fittings 13a, 13b are held and retained in the female connector housing 10. At this time, the front ends of the signal terminal fittings 13b are slightly behind those of the power terminal fittings 13a. This displacement corresponds to the displacement between the leading ends of the tabs t1, t2 of the larger and smaller terminal fittings of the male connector. Thus, when the male and female housings 1, 10 are connected, all the terminal fittings 13a, 13b start contacting the corresponding tabs t1, t2 substantially at the same time, and the contact strokes of all the terminal fittings 13a, 13b are substantially equal.
The positions of the rear ends of the connecting portions 22a, 22b of the terminal fittings 13a, 13b substantially align in the connector for accommodating the terminal fittings 13a, 13b whose connecting portions 22a, 22b have different lengths. Thus, even if the arrangement of the larger and smaller terminal fittings 13a, 13b is changed, the terminal fittings 13a, 13b can be locked by the retainer 33. Therefore, a degree of freedom in the arrangement of the terminal fittings is improved.
The invention is not limited to the above described and illustrated embodiment. For example, the following embodiments are also embraced by the technical scope of the present invention as defined by the claims. Beside the following embodiments, various changes can be made without departing from the scope and spirit of the present invention as defined by the claims.
Although the present invention is applied to the female connector in the foregoing embodiment, it may be applicable to male connectors.
Parts to be locked by the retainer may not necessarily be the rear ends of the connecting portions. For example, the connecting portions may be locked at their intermediate positions by the retainer.
According to the invention, either one of the locks or the retainer may lock the terminal fittings.
The invention is also applicable to connectors with no front holder.
Even though in the above described preferred embodiment the retainer locks a rear portion of the connection portions as a preferred lockable parts, the invention is applicable also to connectors or terminal fittings in which the retainer locks a different lockable part such as a locking projection, locking step or the like.
Number | Date | Country | Kind |
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2004-118649 | Apr 2004 | JP | national |