Information
-
Patent Grant
-
6808429
-
Patent Number
6,808,429
-
Date Filed
Friday, February 6, 200420 years ago
-
Date Issued
Tuesday, October 26, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Hespos; Gerald E.
- Casella; Anthony J.
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A connector (10) has a holder (11), auxiliary connectors (60) and a retainer (34). The retainer (34) has slanted surfaces (38A) and a vertical wall (39A). The slanted surfaces (38A) engage an opening-end surface (57A) of a mating connector (50) to guide the retainer (34) into a proper position if the auxiliary connectors (60) are inserted to proper positions. However the vertical wall (39A) contacts the opening-end surface (57A) if the auxiliary connectors (60) are not pushed to the proper positions. Thus, the fitting operation cannot be completed and the improperly inserted auxiliary connector (60) is detected.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a connector with a retainer and to a connector assembly.
2. Description of the Related Art
U.S. Pat. No. 6,086,431 and U.S. Pat. No. 6,146,214 disclose a connector with a housing configured for receiving terminals. Locks are formed in the housing for locking the terminals. A retainer mount hole is formed in one side surface of the housing and receives a retainer for doubly locking the terminals in the housing. The properly mounted retainer is flush with the housing, and can be accommodated with the housing in a receptacle of a mating connector.
A terminal that is not inserted completely into the housing will interfere with the retainer. Thus, the retainer cannot be pushed into the retainer mount hole and is raised slightly from the housing if a terminal is left partly inserted into the connector housing. Accordingly, the retainer prevents the housing from being inserted into the receptacle of the mating housing. An attempt could be made to fit the housing into the receptacle of the mating connector in this state. However, such a fitting operation is hindered by interference of the retainer and the receptacle. As a result, partial insertion of a terminal can be detected.
The retainer may be pushed insufficiently into the retainer mount hole even though the terminal has been pushed to a proper depth. In this situation, the ends of the retainer may be raised slightly from the housing. The housing and the mating housing may be configured to push the retainer automatically into the retainer mount hole as the housing is fitted into the receptacle. More particularly, a part of the retainer facing the receptacle may have a slanted surface aligned for sliding contact with the receptacle for guiding the retainer into the retainer mount hole.
The slanted surface of the retainer may deform the receptacle if a strong force is exerted when a terminal is inserted only partly. As a result the housing may be fit into the receptacle while the retainer is slightly raised therefrom.
The invention was developed in view of the above problems, and an object thereof is to prevent a housing from being fitted into a receptacle of a mating connector when a terminal fitting is left partly inserted while being provided with a guiding function of guiding a retainer into a retainer mount hole.
SUMMARY OF THE INVENTION
The invention relates to a connector for receiving at least one terminal fitting. The connector has an engageable element that fits into a receptacle on a mating connector. The connector also has an accommodating portion that is configured to receive a retainer. The retainer and the engageable element can be fit in the receptacle when the engageable element is accommodated properly in the accommodating portion. However, the retainer contacts an opening edge of the receptacle when the retainer is inserted improperly in the accommodating portion. The retainer has at least one slanted guide surface configured for sliding contact with the opening edge of the receptacle to guide the retainer into the accommodating portion. The retainer also has at least one restriction wall that faces the opening of the receptacle.
The restriction wall preferably is between a start and an end of the slanted surface with respect to the fitting direction of the engageable element and preferably is inward from the slanted surfaces.
The restriction wall contacts the open-end of the receptacle during the fitting operation, and hence limits the fitting operation.
The accommodating portion preferably is formed by recessing a side surface of the engageable element.
An attempt may be made to fit the engageable element into the receptacle while the retainer is left only partly inserted. However, the guide of the retainer contacts the opening edge of the receptacle during the fitting operation. Thereafter, the slanted surfaces guide the retainer into the accommodating portion, and both the engageable element and the retainer are accommodated in the receptacle when the fitting operation is completed.
The guide of the retainer could be squashed during the fitting operation if, for example, the engageable element is urged into the receptacle even though the terminal fitting is not pushed to a proper depth in the engageable element. In such a case, a part of the retainer contacts the terminal fitting, and the retainer cannot be pushed into the accommodating portion. Accordingly, the guide could contact the opening edge of the receptacle and deform if the retainer is pushed forcibly in such a circumstance. However, the restriction wall contacts the opening-end surface of the receptacle to prevent the fitting operation of the connector into the receptacle.
The engageable element preferably has auxiliary connectors and a holder into which the auxiliary connectors are mountable.
The retainer preferably has guide walls at the opposite sides of a main portion thereof. The guide walls are disposed to slide in contact with side surfaces of the holder. The retainer has a U-shape and crosses over the holder and locks the auxiliary connectors inserted to a proper depth in the holder when the retainer is accommodated properly in the accommodating portion.
Each guiding wall of the retainer preferably has an extending portion that extends toward the receptacle and projects out from the accommodating portion when the retainer is inserted only partly. The guide is formed on the extending portion.
The guiding walls slide in contact with the side surfaces of the holder and hold the retainer on the holder. Each guiding wall has the extending portion formed with the guide. Thus, the guides are formed on existing structures, and the shape of the retainer is not complicated by the guides.
At least one guiding groove preferably is formed in an inner surface of the receptacle of the mating connector and extends substantially in the fitting direction. At least one guiding rib projects from a side surface of the holder and is engageable with the guiding groove.
The retainer preferably locks the properly inserted auxiliary connectors in the holder when the retainer is accommodated properly in the accommodating portion. The outer surface of the retainer has at least one protruding piece to become substantially flush with the guiding rib. The guide is formed at a leading end of the protruding piece with respect to the fitting direction. Accordingly, the protruding piece is inserted into the guiding groove together with the guide rib when the engageable element is fit into the receptacle to define a guide during the fitting operation. The guide is formed on an existing structure and does not complicate the shape of the retainer.
The invention also relates to connector assembly comprising the above-described connector and a mating connector connectable therewith.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings. It should be understood that even though embodiments are separately described, single features thereof may be combined to additional embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a front view of a holder and a housing retainer according to one embodiment of the invention.
FIG. 2
is a rear view of the holder and the housing retainer.
FIG. 3
is a bottom view of the holder.
FIG. 4
is a longitudinal section showing a state before an auxiliary connector is mounted into the holder.
FIG. 5
is a lateral section of the holder.
FIG. 6
is a lateral section showing the housing retainer accommodated in the holder.
FIG. 7
is a lateral section showing the housing retainer projecting from the holder.
FIG. 8
is a horizontal section showing a state before a first and a second connectors are connected.
FIG. 9
is a horizontal section showing an intermediate stage of the connection of the first and second connectors.
FIG. 10
is a horizontal section showing a state where the connection of the first and second connectors is completed.
FIG. 11
is a front view of the second connector.
FIG. 12
is a longitudinal section showing the state before the first and second connectors are connected.
FIG. 13
is a longitudinal section showing a state where the first and second connectors are connected.
FIG. 14
is a longitudinal section showing a partly inserted housing retainer.
FIG. 15
is a perspective view of the holder and the housing retainer when viewed from below.
FIG. 16
is a section showing a positional relationship of an engaging surface and the housing retainer before the housing retainer is mounted.
FIG. 17
is a section showing a state where the housing retainer is accommodated in an accommodating portion.
FIG. 18
is a section showing a state where a slanted surface is squashed.
FIG. 19
is a longitudinal section showing the partly inserted state of the housing retainer (the auxiliary connectors are also partly inserted).
FIG. 20
is a perspective view when a slanted surface is formed on a protruding piece.
FIG. 21
is a section showing a positional relationship of the engaging surface and the housing retainer before the housing retainer is mounted.
FIG. 22
is a section showing a state where the slanted surface is squashed.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An embodiment of the invention is described with reference to
FIGS. 1
to
22
, and includes first and second connectors
10
and
50
respectively that are connectable with one another. In the following description, sides of the two connectors
10
,
50
to be connected with each other are referred to as the front.
The first connector
10
includes a holder
11
that is made e.g. of a synthetic resin. The holder
11
defines a wide frame that is hollow in forward and backward directions, as shown in
FIGS. 1 and 2
. Partition walls
20
extend between an upper wall
12
and a bottom wall
13
of the holder
11
to define transversely arranged mount spaces
21
.
The first connector
10
also includes auxiliary connectors
60
that can be fit into the corresponding mount spaces
21
from behind. The auxiliary connectors
60
are substantially rectangular blocks and have basically the same construction. However, the auxiliary connector
60
to be inserted into the middle mount space
21
is wider than those inserted into the left and right mount spaces
21
. Cavities
61
are formed in each auxiliary connector
60
as shown in
FIG. 4. A
female terminal fitting
62
is inserted into each cavity
61
from behind, and a wire
75
to be secured to the female terminal fitting
62
is drawn out to the back through the rear surface of the auxiliary connector
60
. Each female terminal fitting
62
is locked in the cavity
61
by a lock
67
at the upper wall of the cavity
61
. A retainer mount hole is formed in the bottom surface of each auxiliary connector
60
over substantially the entire width of the frame
11
, so that a terminal retainer
68
can be accommodated therein. The terminal retainer
68
is designed to lock the female terminal fittings
62
redundantly to prevent the female terminals
62
from coming out of the auxiliary connectors
60
.
Shorting terminals
63
are inserted into the cavities
61
from the front of the auxiliary connectors
60
. The shorting terminals
63
are adapted to short at least some of the transversely arranged female terminals
62
with each other until the first connector
10
is fit into the second connector
50
. The back surface of the receptacle
53
of the second connector
50
has substantially forward-projecting disengaging pieces
69
at positions corresponding to the shorting terminals
63
. Thus, upon connecting the two connectors
10
,
50
, the disengaging pieces
69
enter between the shorting terminals
63
and the female terminal fittings
62
to deform contact portions of the shorting terminals
63
away from the female terminal fittings
62
, thereby separating the shorting terminals
63
from the female terminal fittings
62
to cancel the shorted state.
Substantially parallel detection ribs
65
extend forward and backward on the bottom surface of each auxiliary connector
60
at asymmetrical positions near the left and right sides of each auxiliary connector
60
. Detection grooves
23
are formed on the bottom wall
13
of the holder
11
at positions corresponding to the detection ribs
65
of the respective auxiliary connectors
60
. The detection grooves
23
extend back from the front side and are dimensioned to receive the detection ribs
65
. The detection ribs
65
guide the auxiliary connectors
60
into the holder
11
, hinder erroneous insertion (front-side back, upside-down insertion) of the auxiliary connectors
60
into the holder
11
and detect an insufficiently pushed state of the auxiliary connectors
60
into the holder
11
.
A lock
64
projects down from a front middle position of the bottom surface of each auxiliary connector
60
. On the other hand, a locking piece
28
is formed at the front side of the bottom wall
13
of the holder
11
for each mount space
21
and is resiliently engageable with the lock
64
. The lock
64
is engaged with the corresponding locking piece
28
when the auxiliary connector
60
is inserted substantially to a proper depth to prevent the auxiliary connector
60
from coming out of the holder
11
. Additionally, the front surfaces of the holder
11
and the auxiliary connector
60
are substantially flush with each other when the auxiliary connector
60
is inserted substantially to the proper depth.
The lower surface of the bottom wall
13
of the holder
11
is recessed at a substantially middle position and extends over substantially the entire width of the holder
11
, as shown in FIG.
3
. Two coupling plates
25
bridge the front and rear sides of the accommodating portion
22
at each mount space
21
to reinforce the holder
11
, and detection grooves
23
are formed at the outer sides of the coupling plates
25
. The accommodating portion
22
substantially communicates with the mount spaces
21
via the detection grooves
23
.
The front end of the accommodating portion
22
aligns substantially with the rear ends of the detection ribs
65
when the auxiliary connectors
60
are inserted to the proper depth.
The housing retainer
34
is made e.g. of a synthetic resin and has a substantially plate-shaped a main portion
35
that is substantially as wide as the holder
11
. Guiding walls
36
project up at the opposite widthwise ends of the main portion
35
. Thus, the housing retainer
34
has a U-shaped cross section. The guiding walls
36
are movable along side walls
14
of the holder
11
. Locking projections
35
A are provided on the upper surface of the main portion
35
. The locking projections
35
A are at positions corresponding to the detection grooves
23
of the holder
11
and are dimensioned to enter the detection grooves
23
. Intermediate walls
35
B project up at positions on the upper surface of the main portion
35
substantially corresponding to the partition wails
20
.
The main portion
35
of the housing retainer
34
can be pushed into the accommodating portion
22
and stops after contacting the wall surface of the accommodating portion
22
. In this accommodated position, the main portion
35
is substantially flush with the holder
11
, as shown in FIG.
6
. The locking projections
35
A of the housing retainer
34
project through the detection grooves
23
and into the mount spaces
21
when the housing retainer
34
is inserted to the accommodated position. Thus, the locking projections
35
A engage the rear ends of the detection ribs
65
to prevent the auxiliary connectors
60
from coming out backward. Further, engaging grooves
20
A are formed at the bottom parts of the partition walls
20
of the holder
11
and communicate with the accommodating portion
22
. The intermediate walls
35
B of the housing retainer
34
enter the engaging grooves
20
A at the accommodated position and hold the middle auxiliary connector
60
therebetween. In this way, the housing retainer
34
is prevented from shaking along the widthwise direction. It should be noted that any special locking mechanism is provided between the accommodating portion
22
and the housing retainer
34
at the accommodated position.
The detection ribs
65
of the auxiliary connector
60
are in the accommodating portion
22
if the auxiliary connector
60
is not inserted-to the proper depth in the holder
11
. Thus, the housing retainer
34
cannot reach the accommodated position due to interference between the locking projections
35
A and the detection ribs
65
. This enables a detection of the insufficiently pushed state of the auxiliary connector
60
into the holder
11
.
The housing retainer
34
can be displaced from the accommodated position to a projecting position (see
FIG. 7
) where the main portion
35
projects out from the outer surface of the holder
11
. Specifically, guiding recesses
14
A are formed at opposite sides of the accommodating portion
22
and have substantially the same depth as the holder
11
(see FIG.
5
). The guiding recesses
14
A guide movements of the housing retainer
34
. Projections
14
B are formed on the side surfaces of the guiding recesses
14
A, and locking grooves
36
A are formed in the inner side surfaces of the guiding walls
36
for engaging the locking projections
14
B. The ends of the locking grooves
36
A of the housing retainer
34
engage the projections
14
B to lock the housing retainer
34
in the holder
11
when the housing retainer
34
reaches the projecting position. The locking projections
35
A are retracted below the detection grooves
23
of the holder
11
at the projecting position. Thus, the auxiliary connectors
60
can be inserted into and withdrawn from the holder
11
without interference.
The upper wall
12
of the holder
11
is comprised of an upper plate
12
A and a ceiling plate
12
B, and a wide accommodating section
16
is defined between the opposing surfaces of the upper plate
12
A and the ceiling plate
12
B. A supporting shaft
17
projects up from the ceiling plate
12
B toward the upper plate
12
A in substantially the middle of the accommodating section
16
.
A plate-shaped lever
40
is disposed in the accommodating section
16
of the upper wall
12
. The lever
40
is made e.g. of a synthetic resin, and includes a long narrow cam plate
41
. A round bearing hole
42
is formed in the lower surface near one end of the cam plate
41
and the supporting shaft
17
of the holder
11
is engaged with the bearing hole
42
. Thus, the lever
40
is rotatable about the supporting shaft
17
between an initial position where a rear side of the lever
40
projects from the holder
11
, as shown in
FIG. 8
, and a connection ending position where the lever
40
is accommodated substantially completely in the holder
11
, as shown in FIG.
10
.
A cam groove
45
is formed around the bearing hole
42
of the cam plate
41
and is open at the edge of the cam plate
41
. On the other hand, an escape groove
18
is formed in the upper plate
12
A of the holder
11
before the supporting shaft
17
. An opening
45
A of the cam groove
45
aligns with the escape groove
18
when the lever
40
is at the initial position.
A resilient locking piece
46
is cantilevered substantially in the plane of the cam plate
41
and bulges out radially at an end of the cam plate
41
near the bearing hole
42
. On the other hand, a narrow engaging block
30
is formed on the ceiling plate
12
B transversely of the supporting shaft
17
. The resilient locking piece
46
engages an end of the engaging block
30
when the lever
40
is at the initial position to prevent the lever
40
from rotating toward the connection ending position. An insertion groove
19
is formed in the upper plate
12
A and extends from the front surface of the holder
11
toward the engaging portion
30
. On the other hand, the second connector
50
has an unlocking rib
55
that can enter the insertion groove
19
. Thus, in the process of connecting the two connectors
10
,
50
, the unlocking rib
55
at least partly enters the insertion groove
19
to displace the resilient locking piece
46
in unlocking direction, whereby the engaging portion
30
is freed from its locked state.
An operable portion
47
is formed at the end of the cam plate
41
opposite the bearing hole
42
and is at the rear side when the lever
40
is at the connection ending position. A resilient locking piece
48
is at a surface of the operable portion
47
facing the upper plate
12
A and is deformable in a direction substantially normal to the cam plate
41
(i.e. to plane of FIG.
8
). On the other hand, the upper wall
12
of the holder
11
has a claw (not shown) that is engageable with the resilient locking piece
48
to hold the lever
40
at the connection ending position. A flat plate-shaped finger-pushable portion
48
A is formed at the leading end of the resilient locking piece
48
. Thus, a locked state of the lever
40
by the claw can be canceled by pushing the finger-pushable portion
48
A substantially normal to the cam plate
41
(i.e. to plane of FIG.
8
).
The second connector
50
has a housing
51
made e.g. of a synthetic resin and is formed with a forwardly open rectangular receptacle
53
, as shown in
FIGS. 11 and 12
. The holder
11
of the first connector
10
can fit into the receptacle
53
. Male terminal fittings
52
are bent at intermediate positions and are inserted through the back end surface of the receptacle
53
so that front parts of the male terminal fittings
52
project into the receptacle
53
. Disengaging pieces
69
are formed at intervals between adjacent male terminal fittings
52
.
Four guiding grooves
56
extend forward and back in a bottom wall
57
of the receptacle
53
. Two of the guiding grooves
56
are formed at the left and right sides and two of the guiding grooves
56
are formed substantially in the middle part. On the other hand, substantially parallel guiding ribs
27
extend forward and back at positions on the bottom surface of the holder
11
substantially corresponding to the guiding grooves
56
. Protruding pieces
35
C which become substantially continuous with the guiding ribs
27
are formed on the outer surface of the housing retainer
34
. The guiding ribs
27
and the protruding pieces
35
are both engageable with the guiding grooves
56
to guide a fitting operation of the holder
11
into the receptacle
53
.
The guiding grooves
56
in the middle part have a trapezoidal, dovetail or undercut cross section. The guiding ribs
27
at the corresponding positions also a trapezoidal cross section for engagement with the dovetail grooves
56
. It should be noted that the protruding pieces
35
C have a cross section to fit in the dovetail grooves
56
while defining a clearance. The dovetail grooves
56
engage the guiding ribs
27
to prevent the receptacle
53
from deforming and bulging out as the holder
11
is mounted into the receptacle
53
.
The cylindrical cam pin
54
and the unlocking rib
55
project down toward the inner space of the receptacle
53
from an upper wall
58
of the receptacle
53
. The unlocking rib
55
is at a position corresponding to the insertion groove
19
of the holder
11
with respect to widthwise direction and extends from the front end of the receptacle
53
to the back end surface thereof.
An extension
37
is formed at the leading end of each guiding wall
36
of the housing retainer
34
and is more forward than the main portion
35
, as shown in FIG.
15
. The lower sides of the extensions
37
project from the accommodating portion
22
and interfere with an opening edge
57
B of a bottom wall
57
of the receptacle
53
when the housing retainer
34
is inserted only partly into the accommodating portion
22
, as shown in
FIGS. 14 and 16
. Guides
38
are defined at the lower sides of the extensions
37
and have slanted surfaces
38
A that slope up to front substantially continuous with the main portion
35
. The slanted surfaces
38
A slide in contact with the opening edge
57
B of the receptacle
53
in the process of pushing the holder
11
into the receptacle
53
, and can push the housing retainer
34
into the accommodating portion
22
.
A restricting portion
39
is formed on the front end surface of the main portion
35
of the housing retainer
34
over substantially the entire length. The restricting portion
39
has a vertical wall
39
A on the lower surface of the main portion
35
and an oblique wall
39
B that is continuous with the vertical wall
39
A. The vertical wall
39
A is dimensioned to project from the accommodating portion
22
of the holder
11
when the housing retainer
34
is between the accommodated position and the projecting position, and faces an opening-end surface
57
A in the bottom wall
57
of the receptacle
53
when the two connectors
10
,
50
are connected in this state.
The guide
38
may be squashed during the connecting operation due to an abnormality. However, the vertical wall
39
A contacts the opening-end surface
57
A of the receptacle
53
to hinder the connecting operation. A positional relationship of the vertical wall
39
A with the slanted surface
38
A along forward and backward directions is such that the vertical wall
39
A is between a starting position “a” of the slanted surface
38
A and an end position “b”, as shown in FIG.
16
. Additionally, the vertical wall
39
A is at an inner side of the slanted surface
38
A, i.e. above the slanted surface
38
A in FIG.
16
. Accordingly, as shown in
FIG. 18
, the vertical wall
39
A is located immediately behind the slanted surface
38
A and contacts the opening-end surface
57
A of the receptacle
53
when the guide
38
is squashed. Thus, the connection of the two connectors
10
,
50
can be hindered before they are completely connected when the slanted surfaces
38
A of the holder
11
are squashed.
The first connector
10
is assembled by fitting the auxiliary connectors
60
into the respective mount spaces
21
of the holder
11
. The housing retainer
34
is mounted at the projecting position to project from the holder
11
(see FIG.
7
). The auxiliary connectors
60
then are mounted smoothly because the locking projections
35
A of the housing retainer
34
are below the detection grooves
23
.
The detection ribs
65
pass the main portion
35
of the housing retainer
34
when the auxiliary connector
60
reaches the proper depth (see FIG.
12
). Thus, the detection ribs
65
are adjacent to and before the main portion
35
, and the locking piece
28
of the holder
11
engages the lock projection
64
to the auxiliary connector
60
to lock the auxiliary connector
60
. The housing retainer
34
then is pushed into the accommodating portion
22
. As a result, the intermediate walls
35
B of the main portion
35
enter the engaging grooves
20
A of the partition walls
20
and the locking projections
35
A of the main portion
35
enter the detection grooves
23
. Consequently, the housing retainer
34
is accommodated in the accommodating portion
22
and the guiding recesses
14
A to become substantially flush with the holder
11
as shown in FIG.
6
. In this state, the locking projections
35
A of the main portion
35
project through the detection grooves
23
and into the mount spaces
21
to engage the rear end surfaces of the detection ribs
65
from behind. The auxiliary connectors
60
are locked by the engagement with the locking projections
35
A and with the locking pieces
28
.
The first and second connectors
10
,
50
then are opposed to each other and the holder
11
of the first connector
10
is fit lightly into the receptacle
53
of the second connector
50
. The lever
40
of the holder
11
is locked at the initial position (see
FIG. 8
) in advance. Thus, the entrance of the cam groove
45
aligns with the escape groove
18
of the holder
11
, so that the cam pin
54
can enter the cam groove
45
. The unlocking rib
55
contacts the resilient locking piece
46
of the lever
40
and deforms the resilient locking piece
46
in the unlocking direction when the first and second connectors
10
,
50
are connected further. As a result, the lever
40
is unlocked (see
FIG. 9
) and can rotate.
Rotation of the lever
40
creates a cam action between the cam pin
54
and the cam groove
45
that pulls the connectors
10
,
50
towards one another. Additionally, the holder
11
is guided into the receptacle
53
by the engaged dovetail grooves
56
and guiding ribs
27
. The housing retainer
34
previously was pushed into the accommodating portion
22
. As a result, the main portion
35
of the housing retainer
34
does not project from the bottom wall
13
of the holder
11
and the connection of the connectors
10
,
50
proceeds smoothly. The resilient locking piece
48
of the lever
40
engages the claw of the holder
11
when the lever
40
is rotated to the connection ending position (see FIG.
10
). Thus, the two connectors
10
,
50
reach their properly connected state and the male terminal fittings
52
and the female terminal fittings
62
are connected (see FIG.
13
).
A situation may occur where the housing retainer
34
is not assembled properly. For example,
FIG. 14
shows a situation where all of the auxiliary connectors
60
are mounted properly into the holder
11
, but the housing retainer
34
is insufficiently inserted into the accommodating portion
22
. Thus, the slanted surfaces
38
A of the housing retainer
34
projects from the bottom surface of the holder
11
. Accordingly, the slanted surfaces
38
A of the housing retainer
34
interfere with the opening edge
57
B of the receptacle
53
at an intermediate stage of the connection, as shown in FIG.
16
. Thereafter, the slanted surfaces
38
A slide in contact with the opening edge
57
B as the connection of the two connectors
10
,
50
proceeds (see FIG.
17
). Thus, the housing retainer
34
is pushed up by the slanted surfaces
38
A and the housing retainer
34
is accommodated into the accommodating portion
22
when the opening edge
57
B of the receptacle
53
passes the corresponding slanted surfaces
38
A. The housing retainer
34
is corrected to the accommodated position in this way. As a result, the housing retainer
34
locks the auxiliary connectors
60
and the connectors
10
,
50
reach their properly connected state.
The housing retainer
34
also will project from the accommodating portion
22
if the auxiliary connector
60
is not inserted to the properly or sufficiently into the holder
11
, as shown in FIG.
19
. In this case, the housing retainer
34
cannot be pushed into the accommodating portion
22
due to the interference of the detection ribs
65
of the auxiliary connector
60
and the housing retainer
34
in the accommodating portion
22
. As a result, the housing retainer
34
is left partly inserted.
An attempt to connect the two connectors
10
,
50
in this state will cause the slanted surfaces
38
A to abut the opening edge
57
B of the receptacle
53
. However, movement of the housing retainer
34
into the accommodating portion
22
is prevented. The guiding portions
38
are not very thick. Thus, parts of the guiding portions
38
that contact the opening edge
57
B (hatched part in
FIG. 18
) yield to the pushing force exerted during the connecting operation and may be squashed or otherwise deformed. However, the vertical wall
39
A comes into surface contact with the opening-end surface
57
A of the receptacle
53
and receives the pushing force after the slanted surfaces
38
A are squashed. Accordingly, the holder
11
cannot be fit any further into the receptacle
53
.
Such a squashing phenomenon is likely to occur in connectors having many terminals due to friction between the terminals during connection. This friction increases in proportion to the number of terminals, thereby requiring a larger force for connection. Accordingly, a large pushing force acts on the slanted surfaces
38
A during the assembling. Further, in this embodiment, the slanted surfaces
38
A are particularly easy to squash because the holder
11
is prevented from undergoing a bulging deformation due to the engagement of the guiding ribs
27
and the dovetail grooves
56
.
As described above, the action of the sliding surfaces will push the housing retainer
34
automatically into the accommodating portion
22
as the two connectors
10
,
50
are connected if the auxiliary connectors
60
are inserted substantially to the proper depth in the holder
11
. On the other hand, the slanted surfaces
38
A are likely to be squashed during the connecting operation of the two connectors
10
,
50
if one of the auxiliary connectors
60
is not inserted to the proper depth. However, the vertical wall
39
A comes substantially into surface contact with the opening-end surface
57
A of the receptacle
53
to hinder the connection of the two connectors
10
,
50
. The presence of the improperly mounted auxiliary connector
60
can be detected by this hindrance to the connecting operation. Therefore, an operator conducting the assembling operation can detect an abnormality to exclude an erroneous assembling and the reliability of the connector can be improved.
The guiding portions
38
are formed on the extending portions
37
of the guiding walls
36
, which are existing structural parts. Thus, the shape of the housing retainer
34
is relatively uncomplicated. The guiding portions
38
also can be provided on other existing structures.
FIG. 21
shows a case where no slanted surfaces are formed on the guiding walls
36
, but slanted surfaces
70
are formed on the leading ends of the protruding pieces
35
C. The aforementioned effects can be obtained in this case as well.
The invention is not limited to the above described and illustrated embodiment. For example, the following embodiments are also embraced by the technical scope of the present invention as defined by the claims. Beside the following embodiments, various changes can be made without departing from the scope and spirit of the present invention as defined by the claims.
The housing retainer
34
has no a locking construction for simultaneously preventing movements of the housing retainer
34
in both pushing direction and/or withdrawing direction at the accommodated position and the projecting position in the foregoing embodiment. However, the invention may also be applicable to a housing retainer with such a locking construction to simultaneously prevent movements in both directions.
The described retainer is applied to the housing retainer
34
in the foregoing embodiment, but it may be applied to the terminal retainer
68
. Specifically, the invention is applicable to an integral type connector instead of a divided type connector, and/or the guiding portions
38
and the restricting potion
39
may be provided on the terminal retainer for locking the terminals.
Claims
- 1. A connector, comprising:an engageable element that is fittable into a receptacle on a mating connector and into which at least one terminal fitting is mountable, and a retainer mountable into an accommodating portion, wherein: the retainer and the engageable element are configured for insertion into the receptacle when the retainer is accommodated properly in the accommodating portion, whereas the retainer contacts an opening edge of the receptacle when the retainer is left improperly inserted into the accommodating portion, and the retainer includes at least one guide with a slanted surface aligned for sliding contact with the opening edge of the receptacle to guide the retainer into the accommodating portion during insertion into the receptacle, and at least one restriction formed with a wall to substantially face an opening-end surface of the receptacle.
- 2. The connector of claim 1, wherein the wall is formed between a starting end and a terminus end of the slanted surface with respect to the fitting direction of the engageable element and inwardly from the slanted surfaces.
- 3. The connector of claim 1, wherein the vertical wall prevents the fitting operation by contacting the opening-end surface of the receptacle when the guide is squashed during the fitting operation into the receptacle.
- 4. The connector of claim 1, wherein the accommodating portion is formed by recessing a side surface of the engageable element.
- 5. A connector assembly comprising the connector of claim 1 and a mating connector connectable therewith.
- 6. The connector of claim 1, wherein the engageable element includes a plurality of auxiliary connectors and a holder into which the auxiliary connectors are mountable and in one side surface of which the accommodating portion is formed.
- 7. The connector of claim 6, wherein the retainer has guiding walls at opposite widthwise sides of a main portion thereof for sliding contact with side surfaces of the holder, the retainer having a U-shape and crossing over the holder so that the retainer locks the auxiliary connectors inserted to a proper depth in the holder when the retainer is properly accommodated into the accommodating portion.
- 8. The connector of claim 7, each guiding wall has an extending portion extending toward the receptacle and projecting outward from the accommodating portion with the retainer left only partly inserted, and the guiding portion is formed on the extending portion.
- 9. The connector of claim 8, wherein at least one guiding groove is formed in an inner surface of the receptacle of the mating connector and extends substantially in the fitting direction, at least one guiding rib projecting from a side surface of the holder for engagement with guiding groove.
- 10. The connector of claim 9, wherein the retainer locks the auxiliary connectors inserted to a proper depth in the holder when the retainer is accommodated properly into the accommodating portion, and at least one protruding piece on an outer surface of the retainer as to become substantially flush with the guiding rib, the guiding portion being formed at a leading end of the protruding piece with respect to the fitting direction.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2003-032451 |
Feb 2003 |
JP |
|
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Jan 1999 |
A |
5980331 |
Matsushita et al. |
Nov 1999 |
A |
6086431 |
Konoya et al. |
Jul 2000 |
A |
6146214 |
Konoya et al. |
Nov 2000 |
A |
6264497 |
Murakami et al. |
Jul 2001 |
B1 |