Connector and a connector assembly

Information

  • Patent Grant
  • 6808429
  • Patent Number
    6,808,429
  • Date Filed
    Friday, February 6, 2004
    20 years ago
  • Date Issued
    Tuesday, October 26, 2004
    19 years ago
Abstract
A connector (10) has a holder (11), auxiliary connectors (60) and a retainer (34). The retainer (34) has slanted surfaces (38A) and a vertical wall (39A). The slanted surfaces (38A) engage an opening-end surface (57A) of a mating connector (50) to guide the retainer (34) into a proper position if the auxiliary connectors (60) are inserted to proper positions. However the vertical wall (39A) contacts the opening-end surface (57A) if the auxiliary connectors (60) are not pushed to the proper positions. Thus, the fitting operation cannot be completed and the improperly inserted auxiliary connector (60) is detected.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to a connector with a retainer and to a connector assembly.




2. Description of the Related Art




U.S. Pat. No. 6,086,431 and U.S. Pat. No. 6,146,214 disclose a connector with a housing configured for receiving terminals. Locks are formed in the housing for locking the terminals. A retainer mount hole is formed in one side surface of the housing and receives a retainer for doubly locking the terminals in the housing. The properly mounted retainer is flush with the housing, and can be accommodated with the housing in a receptacle of a mating connector.




A terminal that is not inserted completely into the housing will interfere with the retainer. Thus, the retainer cannot be pushed into the retainer mount hole and is raised slightly from the housing if a terminal is left partly inserted into the connector housing. Accordingly, the retainer prevents the housing from being inserted into the receptacle of the mating housing. An attempt could be made to fit the housing into the receptacle of the mating connector in this state. However, such a fitting operation is hindered by interference of the retainer and the receptacle. As a result, partial insertion of a terminal can be detected.




The retainer may be pushed insufficiently into the retainer mount hole even though the terminal has been pushed to a proper depth. In this situation, the ends of the retainer may be raised slightly from the housing. The housing and the mating housing may be configured to push the retainer automatically into the retainer mount hole as the housing is fitted into the receptacle. More particularly, a part of the retainer facing the receptacle may have a slanted surface aligned for sliding contact with the receptacle for guiding the retainer into the retainer mount hole.




The slanted surface of the retainer may deform the receptacle if a strong force is exerted when a terminal is inserted only partly. As a result the housing may be fit into the receptacle while the retainer is slightly raised therefrom.




The invention was developed in view of the above problems, and an object thereof is to prevent a housing from being fitted into a receptacle of a mating connector when a terminal fitting is left partly inserted while being provided with a guiding function of guiding a retainer into a retainer mount hole.




SUMMARY OF THE INVENTION




The invention relates to a connector for receiving at least one terminal fitting. The connector has an engageable element that fits into a receptacle on a mating connector. The connector also has an accommodating portion that is configured to receive a retainer. The retainer and the engageable element can be fit in the receptacle when the engageable element is accommodated properly in the accommodating portion. However, the retainer contacts an opening edge of the receptacle when the retainer is inserted improperly in the accommodating portion. The retainer has at least one slanted guide surface configured for sliding contact with the opening edge of the receptacle to guide the retainer into the accommodating portion. The retainer also has at least one restriction wall that faces the opening of the receptacle.




The restriction wall preferably is between a start and an end of the slanted surface with respect to the fitting direction of the engageable element and preferably is inward from the slanted surfaces.




The restriction wall contacts the open-end of the receptacle during the fitting operation, and hence limits the fitting operation.




The accommodating portion preferably is formed by recessing a side surface of the engageable element.




An attempt may be made to fit the engageable element into the receptacle while the retainer is left only partly inserted. However, the guide of the retainer contacts the opening edge of the receptacle during the fitting operation. Thereafter, the slanted surfaces guide the retainer into the accommodating portion, and both the engageable element and the retainer are accommodated in the receptacle when the fitting operation is completed.




The guide of the retainer could be squashed during the fitting operation if, for example, the engageable element is urged into the receptacle even though the terminal fitting is not pushed to a proper depth in the engageable element. In such a case, a part of the retainer contacts the terminal fitting, and the retainer cannot be pushed into the accommodating portion. Accordingly, the guide could contact the opening edge of the receptacle and deform if the retainer is pushed forcibly in such a circumstance. However, the restriction wall contacts the opening-end surface of the receptacle to prevent the fitting operation of the connector into the receptacle.




The engageable element preferably has auxiliary connectors and a holder into which the auxiliary connectors are mountable.




The retainer preferably has guide walls at the opposite sides of a main portion thereof. The guide walls are disposed to slide in contact with side surfaces of the holder. The retainer has a U-shape and crosses over the holder and locks the auxiliary connectors inserted to a proper depth in the holder when the retainer is accommodated properly in the accommodating portion.




Each guiding wall of the retainer preferably has an extending portion that extends toward the receptacle and projects out from the accommodating portion when the retainer is inserted only partly. The guide is formed on the extending portion.




The guiding walls slide in contact with the side surfaces of the holder and hold the retainer on the holder. Each guiding wall has the extending portion formed with the guide. Thus, the guides are formed on existing structures, and the shape of the retainer is not complicated by the guides.




At least one guiding groove preferably is formed in an inner surface of the receptacle of the mating connector and extends substantially in the fitting direction. At least one guiding rib projects from a side surface of the holder and is engageable with the guiding groove.




The retainer preferably locks the properly inserted auxiliary connectors in the holder when the retainer is accommodated properly in the accommodating portion. The outer surface of the retainer has at least one protruding piece to become substantially flush with the guiding rib. The guide is formed at a leading end of the protruding piece with respect to the fitting direction. Accordingly, the protruding piece is inserted into the guiding groove together with the guide rib when the engageable element is fit into the receptacle to define a guide during the fitting operation. The guide is formed on an existing structure and does not complicate the shape of the retainer.




The invention also relates to connector assembly comprising the above-described connector and a mating connector connectable therewith.




These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings. It should be understood that even though embodiments are separately described, single features thereof may be combined to additional embodiments.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front view of a holder and a housing retainer according to one embodiment of the invention.





FIG. 2

is a rear view of the holder and the housing retainer.





FIG. 3

is a bottom view of the holder.





FIG. 4

is a longitudinal section showing a state before an auxiliary connector is mounted into the holder.





FIG. 5

is a lateral section of the holder.





FIG. 6

is a lateral section showing the housing retainer accommodated in the holder.





FIG. 7

is a lateral section showing the housing retainer projecting from the holder.





FIG. 8

is a horizontal section showing a state before a first and a second connectors are connected.





FIG. 9

is a horizontal section showing an intermediate stage of the connection of the first and second connectors.





FIG. 10

is a horizontal section showing a state where the connection of the first and second connectors is completed.





FIG. 11

is a front view of the second connector.





FIG. 12

is a longitudinal section showing the state before the first and second connectors are connected.





FIG. 13

is a longitudinal section showing a state where the first and second connectors are connected.





FIG. 14

is a longitudinal section showing a partly inserted housing retainer.





FIG. 15

is a perspective view of the holder and the housing retainer when viewed from below.





FIG. 16

is a section showing a positional relationship of an engaging surface and the housing retainer before the housing retainer is mounted.





FIG. 17

is a section showing a state where the housing retainer is accommodated in an accommodating portion.





FIG. 18

is a section showing a state where a slanted surface is squashed.





FIG. 19

is a longitudinal section showing the partly inserted state of the housing retainer (the auxiliary connectors are also partly inserted).





FIG. 20

is a perspective view when a slanted surface is formed on a protruding piece.





FIG. 21

is a section showing a positional relationship of the engaging surface and the housing retainer before the housing retainer is mounted.





FIG. 22

is a section showing a state where the slanted surface is squashed.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




An embodiment of the invention is described with reference to

FIGS. 1

to


22


, and includes first and second connectors


10


and


50


respectively that are connectable with one another. In the following description, sides of the two connectors


10


,


50


to be connected with each other are referred to as the front.




The first connector


10


includes a holder


11


that is made e.g. of a synthetic resin. The holder


11


defines a wide frame that is hollow in forward and backward directions, as shown in

FIGS. 1 and 2

. Partition walls


20


extend between an upper wall


12


and a bottom wall


13


of the holder


11


to define transversely arranged mount spaces


21


.




The first connector


10


also includes auxiliary connectors


60


that can be fit into the corresponding mount spaces


21


from behind. The auxiliary connectors


60


are substantially rectangular blocks and have basically the same construction. However, the auxiliary connector


60


to be inserted into the middle mount space


21


is wider than those inserted into the left and right mount spaces


21


. Cavities


61


are formed in each auxiliary connector


60


as shown in

FIG. 4. A

female terminal fitting


62


is inserted into each cavity


61


from behind, and a wire


75


to be secured to the female terminal fitting


62


is drawn out to the back through the rear surface of the auxiliary connector


60


. Each female terminal fitting


62


is locked in the cavity


61


by a lock


67


at the upper wall of the cavity


61


. A retainer mount hole is formed in the bottom surface of each auxiliary connector


60


over substantially the entire width of the frame


11


, so that a terminal retainer


68


can be accommodated therein. The terminal retainer


68


is designed to lock the female terminal fittings


62


redundantly to prevent the female terminals


62


from coming out of the auxiliary connectors


60


.




Shorting terminals


63


are inserted into the cavities


61


from the front of the auxiliary connectors


60


. The shorting terminals


63


are adapted to short at least some of the transversely arranged female terminals


62


with each other until the first connector


10


is fit into the second connector


50


. The back surface of the receptacle


53


of the second connector


50


has substantially forward-projecting disengaging pieces


69


at positions corresponding to the shorting terminals


63


. Thus, upon connecting the two connectors


10


,


50


, the disengaging pieces


69


enter between the shorting terminals


63


and the female terminal fittings


62


to deform contact portions of the shorting terminals


63


away from the female terminal fittings


62


, thereby separating the shorting terminals


63


from the female terminal fittings


62


to cancel the shorted state.




Substantially parallel detection ribs


65


extend forward and backward on the bottom surface of each auxiliary connector


60


at asymmetrical positions near the left and right sides of each auxiliary connector


60


. Detection grooves


23


are formed on the bottom wall


13


of the holder


11


at positions corresponding to the detection ribs


65


of the respective auxiliary connectors


60


. The detection grooves


23


extend back from the front side and are dimensioned to receive the detection ribs


65


. The detection ribs


65


guide the auxiliary connectors


60


into the holder


11


, hinder erroneous insertion (front-side back, upside-down insertion) of the auxiliary connectors


60


into the holder


11


and detect an insufficiently pushed state of the auxiliary connectors


60


into the holder


11


.




A lock


64


projects down from a front middle position of the bottom surface of each auxiliary connector


60


. On the other hand, a locking piece


28


is formed at the front side of the bottom wall


13


of the holder


11


for each mount space


21


and is resiliently engageable with the lock


64


. The lock


64


is engaged with the corresponding locking piece


28


when the auxiliary connector


60


is inserted substantially to a proper depth to prevent the auxiliary connector


60


from coming out of the holder


11


. Additionally, the front surfaces of the holder


11


and the auxiliary connector


60


are substantially flush with each other when the auxiliary connector


60


is inserted substantially to the proper depth.




The lower surface of the bottom wall


13


of the holder


11


is recessed at a substantially middle position and extends over substantially the entire width of the holder


11


, as shown in FIG.


3


. Two coupling plates


25


bridge the front and rear sides of the accommodating portion


22


at each mount space


21


to reinforce the holder


11


, and detection grooves


23


are formed at the outer sides of the coupling plates


25


. The accommodating portion


22


substantially communicates with the mount spaces


21


via the detection grooves


23


.




The front end of the accommodating portion


22


aligns substantially with the rear ends of the detection ribs


65


when the auxiliary connectors


60


are inserted to the proper depth.




The housing retainer


34


is made e.g. of a synthetic resin and has a substantially plate-shaped a main portion


35


that is substantially as wide as the holder


11


. Guiding walls


36


project up at the opposite widthwise ends of the main portion


35


. Thus, the housing retainer


34


has a U-shaped cross section. The guiding walls


36


are movable along side walls


14


of the holder


11


. Locking projections


35


A are provided on the upper surface of the main portion


35


. The locking projections


35


A are at positions corresponding to the detection grooves


23


of the holder


11


and are dimensioned to enter the detection grooves


23


. Intermediate walls


35


B project up at positions on the upper surface of the main portion


35


substantially corresponding to the partition wails


20


.




The main portion


35


of the housing retainer


34


can be pushed into the accommodating portion


22


and stops after contacting the wall surface of the accommodating portion


22


. In this accommodated position, the main portion


35


is substantially flush with the holder


11


, as shown in FIG.


6


. The locking projections


35


A of the housing retainer


34


project through the detection grooves


23


and into the mount spaces


21


when the housing retainer


34


is inserted to the accommodated position. Thus, the locking projections


35


A engage the rear ends of the detection ribs


65


to prevent the auxiliary connectors


60


from coming out backward. Further, engaging grooves


20


A are formed at the bottom parts of the partition walls


20


of the holder


11


and communicate with the accommodating portion


22


. The intermediate walls


35


B of the housing retainer


34


enter the engaging grooves


20


A at the accommodated position and hold the middle auxiliary connector


60


therebetween. In this way, the housing retainer


34


is prevented from shaking along the widthwise direction. It should be noted that any special locking mechanism is provided between the accommodating portion


22


and the housing retainer


34


at the accommodated position.




The detection ribs


65


of the auxiliary connector


60


are in the accommodating portion


22


if the auxiliary connector


60


is not inserted-to the proper depth in the holder


11


. Thus, the housing retainer


34


cannot reach the accommodated position due to interference between the locking projections


35


A and the detection ribs


65


. This enables a detection of the insufficiently pushed state of the auxiliary connector


60


into the holder


11


.




The housing retainer


34


can be displaced from the accommodated position to a projecting position (see

FIG. 7

) where the main portion


35


projects out from the outer surface of the holder


11


. Specifically, guiding recesses


14


A are formed at opposite sides of the accommodating portion


22


and have substantially the same depth as the holder


11


(see FIG.


5


). The guiding recesses


14


A guide movements of the housing retainer


34


. Projections


14


B are formed on the side surfaces of the guiding recesses


14


A, and locking grooves


36


A are formed in the inner side surfaces of the guiding walls


36


for engaging the locking projections


14


B. The ends of the locking grooves


36


A of the housing retainer


34


engage the projections


14


B to lock the housing retainer


34


in the holder


11


when the housing retainer


34


reaches the projecting position. The locking projections


35


A are retracted below the detection grooves


23


of the holder


11


at the projecting position. Thus, the auxiliary connectors


60


can be inserted into and withdrawn from the holder


11


without interference.




The upper wall


12


of the holder


11


is comprised of an upper plate


12


A and a ceiling plate


12


B, and a wide accommodating section


16


is defined between the opposing surfaces of the upper plate


12


A and the ceiling plate


12


B. A supporting shaft


17


projects up from the ceiling plate


12


B toward the upper plate


12


A in substantially the middle of the accommodating section


16


.




A plate-shaped lever


40


is disposed in the accommodating section


16


of the upper wall


12


. The lever


40


is made e.g. of a synthetic resin, and includes a long narrow cam plate


41


. A round bearing hole


42


is formed in the lower surface near one end of the cam plate


41


and the supporting shaft


17


of the holder


11


is engaged with the bearing hole


42


. Thus, the lever


40


is rotatable about the supporting shaft


17


between an initial position where a rear side of the lever


40


projects from the holder


11


, as shown in

FIG. 8

, and a connection ending position where the lever


40


is accommodated substantially completely in the holder


11


, as shown in FIG.


10


.




A cam groove


45


is formed around the bearing hole


42


of the cam plate


41


and is open at the edge of the cam plate


41


. On the other hand, an escape groove


18


is formed in the upper plate


12


A of the holder


11


before the supporting shaft


17


. An opening


45


A of the cam groove


45


aligns with the escape groove


18


when the lever


40


is at the initial position.




A resilient locking piece


46


is cantilevered substantially in the plane of the cam plate


41


and bulges out radially at an end of the cam plate


41


near the bearing hole


42


. On the other hand, a narrow engaging block


30


is formed on the ceiling plate


12


B transversely of the supporting shaft


17


. The resilient locking piece


46


engages an end of the engaging block


30


when the lever


40


is at the initial position to prevent the lever


40


from rotating toward the connection ending position. An insertion groove


19


is formed in the upper plate


12


A and extends from the front surface of the holder


11


toward the engaging portion


30


. On the other hand, the second connector


50


has an unlocking rib


55


that can enter the insertion groove


19


. Thus, in the process of connecting the two connectors


10


,


50


, the unlocking rib


55


at least partly enters the insertion groove


19


to displace the resilient locking piece


46


in unlocking direction, whereby the engaging portion


30


is freed from its locked state.




An operable portion


47


is formed at the end of the cam plate


41


opposite the bearing hole


42


and is at the rear side when the lever


40


is at the connection ending position. A resilient locking piece


48


is at a surface of the operable portion


47


facing the upper plate


12


A and is deformable in a direction substantially normal to the cam plate


41


(i.e. to plane of FIG.


8


). On the other hand, the upper wall


12


of the holder


11


has a claw (not shown) that is engageable with the resilient locking piece


48


to hold the lever


40


at the connection ending position. A flat plate-shaped finger-pushable portion


48


A is formed at the leading end of the resilient locking piece


48


. Thus, a locked state of the lever


40


by the claw can be canceled by pushing the finger-pushable portion


48


A substantially normal to the cam plate


41


(i.e. to plane of FIG.


8


).




The second connector


50


has a housing


51


made e.g. of a synthetic resin and is formed with a forwardly open rectangular receptacle


53


, as shown in

FIGS. 11 and 12

. The holder


11


of the first connector


10


can fit into the receptacle


53


. Male terminal fittings


52


are bent at intermediate positions and are inserted through the back end surface of the receptacle


53


so that front parts of the male terminal fittings


52


project into the receptacle


53


. Disengaging pieces


69


are formed at intervals between adjacent male terminal fittings


52


.




Four guiding grooves


56


extend forward and back in a bottom wall


57


of the receptacle


53


. Two of the guiding grooves


56


are formed at the left and right sides and two of the guiding grooves


56


are formed substantially in the middle part. On the other hand, substantially parallel guiding ribs


27


extend forward and back at positions on the bottom surface of the holder


11


substantially corresponding to the guiding grooves


56


. Protruding pieces


35


C which become substantially continuous with the guiding ribs


27


are formed on the outer surface of the housing retainer


34


. The guiding ribs


27


and the protruding pieces


35


are both engageable with the guiding grooves


56


to guide a fitting operation of the holder


11


into the receptacle


53


.




The guiding grooves


56


in the middle part have a trapezoidal, dovetail or undercut cross section. The guiding ribs


27


at the corresponding positions also a trapezoidal cross section for engagement with the dovetail grooves


56


. It should be noted that the protruding pieces


35


C have a cross section to fit in the dovetail grooves


56


while defining a clearance. The dovetail grooves


56


engage the guiding ribs


27


to prevent the receptacle


53


from deforming and bulging out as the holder


11


is mounted into the receptacle


53


.




The cylindrical cam pin


54


and the unlocking rib


55


project down toward the inner space of the receptacle


53


from an upper wall


58


of the receptacle


53


. The unlocking rib


55


is at a position corresponding to the insertion groove


19


of the holder


11


with respect to widthwise direction and extends from the front end of the receptacle


53


to the back end surface thereof.




An extension


37


is formed at the leading end of each guiding wall


36


of the housing retainer


34


and is more forward than the main portion


35


, as shown in FIG.


15


. The lower sides of the extensions


37


project from the accommodating portion


22


and interfere with an opening edge


57


B of a bottom wall


57


of the receptacle


53


when the housing retainer


34


is inserted only partly into the accommodating portion


22


, as shown in

FIGS. 14 and 16

. Guides


38


are defined at the lower sides of the extensions


37


and have slanted surfaces


38


A that slope up to front substantially continuous with the main portion


35


. The slanted surfaces


38


A slide in contact with the opening edge


57


B of the receptacle


53


in the process of pushing the holder


11


into the receptacle


53


, and can push the housing retainer


34


into the accommodating portion


22


.




A restricting portion


39


is formed on the front end surface of the main portion


35


of the housing retainer


34


over substantially the entire length. The restricting portion


39


has a vertical wall


39


A on the lower surface of the main portion


35


and an oblique wall


39


B that is continuous with the vertical wall


39


A. The vertical wall


39


A is dimensioned to project from the accommodating portion


22


of the holder


11


when the housing retainer


34


is between the accommodated position and the projecting position, and faces an opening-end surface


57


A in the bottom wall


57


of the receptacle


53


when the two connectors


10


,


50


are connected in this state.




The guide


38


may be squashed during the connecting operation due to an abnormality. However, the vertical wall


39


A contacts the opening-end surface


57


A of the receptacle


53


to hinder the connecting operation. A positional relationship of the vertical wall


39


A with the slanted surface


38


A along forward and backward directions is such that the vertical wall


39


A is between a starting position “a” of the slanted surface


38


A and an end position “b”, as shown in FIG.


16


. Additionally, the vertical wall


39


A is at an inner side of the slanted surface


38


A, i.e. above the slanted surface


38


A in FIG.


16


. Accordingly, as shown in

FIG. 18

, the vertical wall


39


A is located immediately behind the slanted surface


38


A and contacts the opening-end surface


57


A of the receptacle


53


when the guide


38


is squashed. Thus, the connection of the two connectors


10


,


50


can be hindered before they are completely connected when the slanted surfaces


38


A of the holder


11


are squashed.




The first connector


10


is assembled by fitting the auxiliary connectors


60


into the respective mount spaces


21


of the holder


11


. The housing retainer


34


is mounted at the projecting position to project from the holder


11


(see FIG.


7


). The auxiliary connectors


60


then are mounted smoothly because the locking projections


35


A of the housing retainer


34


are below the detection grooves


23


.




The detection ribs


65


pass the main portion


35


of the housing retainer


34


when the auxiliary connector


60


reaches the proper depth (see FIG.


12


). Thus, the detection ribs


65


are adjacent to and before the main portion


35


, and the locking piece


28


of the holder


11


engages the lock projection


64


to the auxiliary connector


60


to lock the auxiliary connector


60


. The housing retainer


34


then is pushed into the accommodating portion


22


. As a result, the intermediate walls


35


B of the main portion


35


enter the engaging grooves


20


A of the partition walls


20


and the locking projections


35


A of the main portion


35


enter the detection grooves


23


. Consequently, the housing retainer


34


is accommodated in the accommodating portion


22


and the guiding recesses


14


A to become substantially flush with the holder


11


as shown in FIG.


6


. In this state, the locking projections


35


A of the main portion


35


project through the detection grooves


23


and into the mount spaces


21


to engage the rear end surfaces of the detection ribs


65


from behind. The auxiliary connectors


60


are locked by the engagement with the locking projections


35


A and with the locking pieces


28


.




The first and second connectors


10


,


50


then are opposed to each other and the holder


11


of the first connector


10


is fit lightly into the receptacle


53


of the second connector


50


. The lever


40


of the holder


11


is locked at the initial position (see

FIG. 8

) in advance. Thus, the entrance of the cam groove


45


aligns with the escape groove


18


of the holder


11


, so that the cam pin


54


can enter the cam groove


45


. The unlocking rib


55


contacts the resilient locking piece


46


of the lever


40


and deforms the resilient locking piece


46


in the unlocking direction when the first and second connectors


10


,


50


are connected further. As a result, the lever


40


is unlocked (see

FIG. 9

) and can rotate.




Rotation of the lever


40


creates a cam action between the cam pin


54


and the cam groove


45


that pulls the connectors


10


,


50


towards one another. Additionally, the holder


11


is guided into the receptacle


53


by the engaged dovetail grooves


56


and guiding ribs


27


. The housing retainer


34


previously was pushed into the accommodating portion


22


. As a result, the main portion


35


of the housing retainer


34


does not project from the bottom wall


13


of the holder


11


and the connection of the connectors


10


,


50


proceeds smoothly. The resilient locking piece


48


of the lever


40


engages the claw of the holder


11


when the lever


40


is rotated to the connection ending position (see FIG.


10


). Thus, the two connectors


10


,


50


reach their properly connected state and the male terminal fittings


52


and the female terminal fittings


62


are connected (see FIG.


13


).




A situation may occur where the housing retainer


34


is not assembled properly. For example,

FIG. 14

shows a situation where all of the auxiliary connectors


60


are mounted properly into the holder


11


, but the housing retainer


34


is insufficiently inserted into the accommodating portion


22


. Thus, the slanted surfaces


38


A of the housing retainer


34


projects from the bottom surface of the holder


11


. Accordingly, the slanted surfaces


38


A of the housing retainer


34


interfere with the opening edge


57


B of the receptacle


53


at an intermediate stage of the connection, as shown in FIG.


16


. Thereafter, the slanted surfaces


38


A slide in contact with the opening edge


57


B as the connection of the two connectors


10


,


50


proceeds (see FIG.


17


). Thus, the housing retainer


34


is pushed up by the slanted surfaces


38


A and the housing retainer


34


is accommodated into the accommodating portion


22


when the opening edge


57


B of the receptacle


53


passes the corresponding slanted surfaces


38


A. The housing retainer


34


is corrected to the accommodated position in this way. As a result, the housing retainer


34


locks the auxiliary connectors


60


and the connectors


10


,


50


reach their properly connected state.




The housing retainer


34


also will project from the accommodating portion


22


if the auxiliary connector


60


is not inserted to the properly or sufficiently into the holder


11


, as shown in FIG.


19


. In this case, the housing retainer


34


cannot be pushed into the accommodating portion


22


due to the interference of the detection ribs


65


of the auxiliary connector


60


and the housing retainer


34


in the accommodating portion


22


. As a result, the housing retainer


34


is left partly inserted.




An attempt to connect the two connectors


10


,


50


in this state will cause the slanted surfaces


38


A to abut the opening edge


57


B of the receptacle


53


. However, movement of the housing retainer


34


into the accommodating portion


22


is prevented. The guiding portions


38


are not very thick. Thus, parts of the guiding portions


38


that contact the opening edge


57


B (hatched part in

FIG. 18

) yield to the pushing force exerted during the connecting operation and may be squashed or otherwise deformed. However, the vertical wall


39


A comes into surface contact with the opening-end surface


57


A of the receptacle


53


and receives the pushing force after the slanted surfaces


38


A are squashed. Accordingly, the holder


11


cannot be fit any further into the receptacle


53


.




Such a squashing phenomenon is likely to occur in connectors having many terminals due to friction between the terminals during connection. This friction increases in proportion to the number of terminals, thereby requiring a larger force for connection. Accordingly, a large pushing force acts on the slanted surfaces


38


A during the assembling. Further, in this embodiment, the slanted surfaces


38


A are particularly easy to squash because the holder


11


is prevented from undergoing a bulging deformation due to the engagement of the guiding ribs


27


and the dovetail grooves


56


.




As described above, the action of the sliding surfaces will push the housing retainer


34


automatically into the accommodating portion


22


as the two connectors


10


,


50


are connected if the auxiliary connectors


60


are inserted substantially to the proper depth in the holder


11


. On the other hand, the slanted surfaces


38


A are likely to be squashed during the connecting operation of the two connectors


10


,


50


if one of the auxiliary connectors


60


is not inserted to the proper depth. However, the vertical wall


39


A comes substantially into surface contact with the opening-end surface


57


A of the receptacle


53


to hinder the connection of the two connectors


10


,


50


. The presence of the improperly mounted auxiliary connector


60


can be detected by this hindrance to the connecting operation. Therefore, an operator conducting the assembling operation can detect an abnormality to exclude an erroneous assembling and the reliability of the connector can be improved.




The guiding portions


38


are formed on the extending portions


37


of the guiding walls


36


, which are existing structural parts. Thus, the shape of the housing retainer


34


is relatively uncomplicated. The guiding portions


38


also can be provided on other existing structures.

FIG. 21

shows a case where no slanted surfaces are formed on the guiding walls


36


, but slanted surfaces


70


are formed on the leading ends of the protruding pieces


35


C. The aforementioned effects can be obtained in this case as well.




The invention is not limited to the above described and illustrated embodiment. For example, the following embodiments are also embraced by the technical scope of the present invention as defined by the claims. Beside the following embodiments, various changes can be made without departing from the scope and spirit of the present invention as defined by the claims.




The housing retainer


34


has no a locking construction for simultaneously preventing movements of the housing retainer


34


in both pushing direction and/or withdrawing direction at the accommodated position and the projecting position in the foregoing embodiment. However, the invention may also be applicable to a housing retainer with such a locking construction to simultaneously prevent movements in both directions.




The described retainer is applied to the housing retainer


34


in the foregoing embodiment, but it may be applied to the terminal retainer


68


. Specifically, the invention is applicable to an integral type connector instead of a divided type connector, and/or the guiding portions


38


and the restricting potion


39


may be provided on the terminal retainer for locking the terminals.



Claims
  • 1. A connector, comprising:an engageable element that is fittable into a receptacle on a mating connector and into which at least one terminal fitting is mountable, and a retainer mountable into an accommodating portion, wherein: the retainer and the engageable element are configured for insertion into the receptacle when the retainer is accommodated properly in the accommodating portion, whereas the retainer contacts an opening edge of the receptacle when the retainer is left improperly inserted into the accommodating portion, and the retainer includes at least one guide with a slanted surface aligned for sliding contact with the opening edge of the receptacle to guide the retainer into the accommodating portion during insertion into the receptacle, and at least one restriction formed with a wall to substantially face an opening-end surface of the receptacle.
  • 2. The connector of claim 1, wherein the wall is formed between a starting end and a terminus end of the slanted surface with respect to the fitting direction of the engageable element and inwardly from the slanted surfaces.
  • 3. The connector of claim 1, wherein the vertical wall prevents the fitting operation by contacting the opening-end surface of the receptacle when the guide is squashed during the fitting operation into the receptacle.
  • 4. The connector of claim 1, wherein the accommodating portion is formed by recessing a side surface of the engageable element.
  • 5. A connector assembly comprising the connector of claim 1 and a mating connector connectable therewith.
  • 6. The connector of claim 1, wherein the engageable element includes a plurality of auxiliary connectors and a holder into which the auxiliary connectors are mountable and in one side surface of which the accommodating portion is formed.
  • 7. The connector of claim 6, wherein the retainer has guiding walls at opposite widthwise sides of a main portion thereof for sliding contact with side surfaces of the holder, the retainer having a U-shape and crossing over the holder so that the retainer locks the auxiliary connectors inserted to a proper depth in the holder when the retainer is properly accommodated into the accommodating portion.
  • 8. The connector of claim 7, each guiding wall has an extending portion extending toward the receptacle and projecting outward from the accommodating portion with the retainer left only partly inserted, and the guiding portion is formed on the extending portion.
  • 9. The connector of claim 8, wherein at least one guiding groove is formed in an inner surface of the receptacle of the mating connector and extends substantially in the fitting direction, at least one guiding rib projecting from a side surface of the holder for engagement with guiding groove.
  • 10. The connector of claim 9, wherein the retainer locks the auxiliary connectors inserted to a proper depth in the holder when the retainer is accommodated properly into the accommodating portion, and at least one protruding piece on an outer surface of the retainer as to become substantially flush with the guiding rib, the guiding portion being formed at a leading end of the protruding piece with respect to the fitting direction.
Priority Claims (1)
Number Date Country Kind
2003-032451 Feb 2003 JP
US Referenced Citations (5)
Number Name Date Kind
5860822 Nishide et al. Jan 1999 A
5980331 Matsushita et al. Nov 1999 A
6086431 Konoya et al. Jul 2000 A
6146214 Konoya et al. Nov 2000 A
6264497 Murakami et al. Jul 2001 B1