Connector and assembly jig for assembling the connector

Information

  • Patent Grant
  • 6186806
  • Patent Number
    6,186,806
  • Date Filed
    Monday, April 10, 2000
    24 years ago
  • Date Issued
    Tuesday, February 13, 2001
    23 years ago
Abstract
A connector includes a housing having a plurality of cavities, a plurality of resiliently deformable locking members, and a plurality of terminals. Each terminal is inserted in the respective cavity and has (a) a partially inserted position in which the terminal bears on the respective locking member to deform the locking member so that the locking member is elevated with respect to a peripheral surface of the housing, and (b) a fully inserted position in which the locking member snap-fits to the terminal thereby locking the terminal in the cavity. The connector further includes a bus bar holder having a sleeve and a plurality of bus bar tab pieces which are accommodated in the sleeve. The sleeve is push-fitted over the peripheral surface of the housing via a partially installed position, at which the tab pieces do not contact said terminals, to a fully installed position, at which the tab pieces contact said terminals. In this way, in the fully installed position, the bus bar holder is installed to the housing with the terminals electrically connected to each other. In addition, each locking member is adapted so that when the terminal is in the partially inserted position with the respective locking member elevated with respect to the peripheral surface of the housing and an attempt is made to push-fit the sleeve to the partially installed position, the sleeve bears on the locking member to prevent the sleeve arriving at the partially installed position. The connector also comprises a detent for detaining said bus bar holder at said partially installed position. An assembling jig is provided which, if the connector is not properly assembled at the partially installed position, will not accept the connector.
Description




BACKGROUND OF THE INVENTION




1. Field of Invention




The present invention relates to a connector, particularly a connector for use in the wiring of a vehicle such as an automobile, and a jig for assembling the connector.




2. Description of Related Art




A connector which is capable of detecting the incomplete insertion of a terminal is disclosed in Japanese Patent Application Laid-Open No. 9-106847. In the connector, cavities are formed in a housing. A lance for preventing removal of a terminal is formed in each cavity such that the locking lance confronts an outer surface of the housing, and a retainer is installed on the outer surface of the housing. In the case where every terminal has been inserted into the normal position of each cavity, the locking lances are flush with the outer surface of the housing. In this case, the retainer can be installed on the housing without the retainer interfering with the locking lances. On the other hand, in the case where any of the terminals has not been inserted into the normal position of each cavity, the terminal bears on the locking lance and the locking lance is projected outwardly from the outer surface of the housing. In this case, when the retainer is installed on the housing it collides with the locking lance. Thus, the installation of the retainer on the housing is suspended. In this manner, it is possible to detect whether the terminal has been properly inserted by whether the retainer can be installed on the housing.




However, there remains a problem when installation of the retainer is performed at the same time that a bus bar is connected to the terminals. During installation of the bus bar, the bus bar engages the terminals. As a result, frictional resistance is generated, and the operator performing the installation may mistakenly believe that installation resistance has been caused not by the collision between the retainer and the locking lance but by the friction between the bus bar and the terminals. In this case the operator may continue with the installation of the bus bar and the retainer on the housing, and consequently the locking lance may be broken. Alternatively, the operator may mistakenly believe that installation resistance has been generated not by friction between the bus bar and the terminal fitting but by the collision between the retainer and the locking lance and may unnecessarily check the insertion state of the terminal.




SUMMARY OF THE INVENTION




Therefore, it is an object of the present invention to reliably detect the incomplete insertion of a terminal.




According to a first aspect of the present invention there is provided a connector including a housing having a plurality of cavities, a plurality of resiliently deformable locking members, and a plurality of terminals. Each terminal is inserted in the respective cavity and has (a) a partially inserted position in which the terminal bears on the respective locking member to deform the locking member so that the locking member is raised with respect to a peripheral surface of the housing and (b) a fully inserted position in which the locking member snap-fits to the terminal thereby locking the terminal in the cavity. The connector further includes a bus bar holder having a sleeve and a plurality of bus bar tab pieces which are accommodated in the sleeve. The sleeve is push-fitted over the peripheral surface of the housing via a partially installed position, at which the tab pieces do not contact the terminals, to a fully installed position, at which the tab pieces contact the terminals. In this way, in the fully installed position, the bus bar holder is installed to the housing with the terminals electrically connected to each other.




In addition, each locking member is adapted so that when a terminal is in its partially inserted position with the respective locking member elevated from the peripheral surface of the housing and an attempt is made to push-fit the sleeve to the partially installed position, the sleeve bears on the locking member to prevent the sleeve from arriving at the partially installed position. The connector also includes a detent that detains the bus bar holder at the partially installed position.




During installation of the bus bar holder on the housing up to and including when the holder reaches the partially installed position, the bus bar holder is not subjected to any resistance that may be generated by the contact between the bus bar tab pieces and the terminals. However, after the bus bar holder passes the partially installed position, the tab pieces start to contact the terminals. Accordingly, it is possible to discriminate between the installation resistance on the bus bar holder due to the collision between a locking member and the sleeve, and the installation resistance that is generated due to collision or friction between the terminals and the tab pieces, because the former installation resistance would be felt before the bus bar holder reached the partially installed position. In this manner, it is possible reliably to detect the insertion state of the terminals.




In a second aspect of the present invention there is provided an assembly jig for setting thereon the connector of the first aspect of the invention and for assembling the connector by push-fitting the sleeve of the connector from the partially installed position to the fully installed position. The jig is sized so that when the sleeve of the connector is prevented from arriving at the partially installed position the connector is prevented from being set on the jig. On the other hand, when the sleeve of the connector is at the partially installed position the connector, is settable on the jig.




If the bus bar holder is prevented from arriving at the partially installed position by a collision between the sleeve and a locking member, which is in turn caused by the corresponding terminal having not been fully inserted, it is impossible to set the connector on the assembly jig. This is so even if the operator has not previously detected the incomplete insertion of the terminal. In this manner, it may be reliably detected that one or more of the terminals is in an incomplete insertion state.











BRIEF DESCRIPTION OF THE DRAWINGS




An embodiment of the invention will now be described by way of non-limitative example with reference to the accompanying drawings, in which:





FIG. 1

is a perspective view of the housing, sealing member and seal holder of a connector embodying the invention;





FIG. 2

is a partly cut-away perspective view of a bus bar unit of the connector of

FIG. 1

;





FIG. 3

is a perspective view of a cap for the connector shown in

FIG. 1

;





FIG. 4

is a partly cut-away plan view of the connector in an assembled state;





FIG. 5

is a partly cut-away plan view of the connector in which a bus bar unit is positioned at a temporary locking position;





FIG. 6

is a sectional view on line


6





6


of

FIG. 4

including terminals in the connector cavities (in broken lines), a lower bus bar unit fully installed, and an upper bus bar unit bearing on a locking lance;





FIG. 7

is the same sectional view as

FIG. 6

with bus bar units in partially installed positions and the connector set on an assembly jig;





FIG. 8

is the same sectional view as

FIG. 7

but with both bus bar units moved to fully installed positions by the assembly jig;





FIG. 9

is the same section view as

FIG. 6

, but with the upper bus bar unit prevented from arriving at its partially inserted position; and





FIG. 10

is the same section view as

FIG. 6

but with both bus bar units fully installed.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




A connector embodying the present invention is shown in

FIGS. 1

to


10


. The connector electrically connects a plurality of terminals


20


in a predetermined connection pattern with a bus bar


55


and has a housing


10


, a plurality of the terminals


20


, a sealing member


30


, a seal holder


40


, two bus bar units


50


, and a cap


60


.




The housing


10


is made of a synthetic resinous material. As shown in

FIG. 1

, the housing


10


has cavities


11


arranged in upper and lower rows and extending through the housing


10


in a front-to-rear direction. In each of the upper and lower rows, the cavities


11


may be arranged widthwise at regular intervals. The front half region of the upper-row cavities


11


and the lower-row cavities


11


are open at the upper and lower surfaces of the housing


10


, respectively. In each open portion, locking members, such as locking lances


12


, project forward in a cantilever manner. Between the upper and lower rows of the cavities


11


there is formed a wide recess


13


for allowing the peripheral walls of the bus bar units


50


to penetrate. An upper surface wall and a lower surface wall of the recess


13


are partly cut away to allow communication with the cavities


11


.




The locking lances


12


retain and prevent the removal of the terminals


20


inserted into the cavity


11


. In cooperation with a cylindrical portion


53


of the bus bar unit


50


, it is also used for detecting the degree of insertion of the terminal


20


. As shown in

FIG. 6

, each locking lance


12


can be outwardly elastically displaced relative to an outer surface of the housing


10


. Before each terminal


20


is inserted into each cavity


11


or when the terminals


20


are fully inserted therein, the locking lances


12


are undeformed, and an outer surface of the locking lance is flush with the outer surface of the housing


10


. In this state, a removal prevention projection formed at a front end of the locking lance


12


is engaged in a locking hole


24


of the terminal


20


(see lower bus bar unit of FIG.


6


), thus preventing removal of the terminals


20


. However, when any terminal


20


is not fully inserted, the removal prevention projection interferes with the outer surface of a mating portion


21


of the terminals


20


that are not fully inserted. As a result, the corresponding locking lances


12


are elastically displaced outward such that the outer surface is located outwardly from the outer surface of the housing


10


(see upper bus bar unit of FIG.


6


). Therefore, when each bus bar unit


50


is installed on the housing


10


, the cylindrical portion


53


of the bus bar unit


50


collides with the front end of the locking lances


12


. This prevents the bus bar from being completely installed.




Each terminal


20


is made of a metal plate material punched into a predetermined configuration. As shown in FIG.


1


and

FIG. 6

, the front half part of each terminal


20


may be formed as a square pillar-shaped mating portion


21


that is open forward and rearward. The rear half of the terminal


20


is formed as an electric wire connection portion


22


that may be crimped to the core of an electric wire


25


.




As shown in

FIGS. 6-10

, a resilient contact piece


23


that contacts a connection piece


57


of the bus bar


55


, described in detail below, is formed inside the mating portion


21


. The locking hole


24


with which the locking lance


12


of the housing


10


engages is formed on a peripheral wall of the mating portion


21


. Each terminal


20


is inserted into a respective cavity


11


of the housing


10


by passing it through the seal member


30


and the seal holder


40


installed on the housing


10


from the rear of the housing


10


. Immediately before the terminal


20


reaches its fully inserted position, the locking lance


12


interferes with the peripheral surface of the mating portion


21


. Therefore, the locking lance


12


flexes elastically outward from the housing


10


. When the terminal


20


reaches the fully inserted position, the locking lance


12


is elastically restored to its original state and is engaged in the locking hole


24


, thus preventing the terminal


20


from being removed from the cavity


11


. The orientation of the terminals


20


in the upper row of cavities


11


is preferably reversed relative to that of the terminals in the lower cavity row.




The sealing member


30


is made of rubber, oval-shaped, and thick. As shown in

FIG. 1

, the sealing member


30


is installed on the housing


10


and is sandwiched between the rear end surface of the housing


10


and the front end surface of the seal holder


40


. As shown in

FIG. 4

, a plurality of sealing holes


31


that are open at the front and rear surfaces of the sealing member


30


are formed coincident with the cavities


11


of the housing


10


. Each sealing hole


31


may be circular, for example. A lip portion


31


A of corrugated shape has, for example, three convexities which are circumferentially formed on the inner peripheral surface of each sealing hole


31


as shown in

FIGS. 4-5

. The inner diameter of the lip portion


34


is smaller than the outer diameter of the coating of the wire


25


. When a wire


25


is in a sealing hole


31


, as shown in

FIG. 6

, the lip portion contacts the peripheral surface of the wire


25


elastically, thus sealing around the wire


25


.




The peripheral edge of the sealing member


30


is formed as a corrugated sealing edge. The lip portion


34


also has, for example, three convexities approximately semi-circular in section extending circumferentially around the sealing member


30


. The lip portion


34


contacts the inner peripheral surface of the cap


60


elastically, thus sealing between the sealing member


30


and the cap


60


.




The seal holder


40


is made of a relatively rigid synthetic resin material. Similarly to the sealing member


30


, the seal holder


40


may be oval-shaped. The lip portion


34


formed on the periphery of the sealing member


30


is slightly larger than the periphery of the seal holder


40


. A plurality of terminal insertion openings


41


shown in

FIGS. 4-6

extend between the front and rear end surfaces of the seal holder


40


in correspondence to the cavities


11


and the sealing holes


31


. Each terminal


20


is inserted into a respective cavity


11


through a respective terminal insertion opening


41


.




Two locking projections


44


are formed at each end of upper and lower flat peripheral surfaces of the seal holder


40


. The locking projections


44


engage the cap


60


, thus hindering the cap


60


from being easily removed from the housing


10


, the sealing member


30


and the seal holder


40


. An index projection


45


is formed in each circular arc-shaped region located at right and left ends of the peripheral surface of the seal holder


40


. Each of a pair of the index projections


45


may be formed such that the inward side thereof is on a level higher than that of the outward side thereof. The index projections


45


serve as indexes for checking the upper and lower sides of the housing


10


when the terminals


20


are inserted into the cavities


11


.




As shown in

FIG. 2

, the bus bar unit


50


is composed of a holding member


51


made of a relatively rigid synthetic resin material and a metal bus bar


55


integrated with the holding member


51


by insert molding. The holding member


51


has a wide sheet-shaped holding portion


52


and a flat cylindrical portion


53


projecting rearward (direction toward the housing


10


) from the sheet-shaped holding portion


52


. The bus bar


55


includes a plurality of connection pieces


57


projecting in parallel with each other in the shape of a cantilever from an edge of a belt-shaped carrier


56


. The bus bar


55


is held with the carrier


56


disposed along the sheet-shaped holding portion


52


and with connection pieces


57


facing the cylindrical portion


53


. Punched holes


54


are formed on the sheet-shaped holding portion


52


in correspondence to the gaps between adjacent connection pieces


57


projecting from the carrier


56


. In the process of producing the bus bar unit


50


, a portion of a carrier


56


facing each punched hole


54


is punched with a punch and die in correspondence to a predetermined connection pattern. As a result, the carrier


56


is divided (not shown) into a plurality of bus bars


55


. One bus bar


55


has at least three connection pieces


57


. A plurality of the terminals


20


are connected by each bus bar


55


through the connection pieces


57


.




Each bus bar unit


50


is installed on the housing


10


in a direction forward therefrom such that the cylindrical portion


53


covers the upper-row cavities


11


or the lower-row cavities


11


. When the bus bar unit


50


has been installed on the housing


10


, the connection pieces


57


are connected with the terminals


20


. Connection patterns can be discriminated from each other by, for example, changing the color of the holding member


51


of the bus bar unit


50


. The upper part of the holding member


51


and the lower part thereof are not symmetrical. Thus, the bus bar unit


50


can be installed on the housing


10


in a correct direction, and a group of the terminals


20


can be connected in a correct pattern by checking colors and directions of the holding members


51


.




The cap


60


is made of a relatively rigid synthetic resin material. As shown in

FIG. 3

, the cap


60


is oval-shaped in a front view and has a closed bottom. Locking holes


61


to which the locking projections


44


of the seal holder


40


lock are formed at the edge of the open mouth of the cap


60


. The cap


60


is locked in the installed state by the engagement between the locking projections


44


and the locking holes


61


. Relief portions


62


projecting outwardly are formed on the edge of an opening of the cap


60


to prevent the cap


60


from interfering with the index projections


45


of the seal holder


40


. The region of the inner peripheral surface of the cap


60


near the edge of its opening is formed as a sealing surface


63


with which the lip portion


34


formed on the peripheral edge of the sealing member


30


contacts elastically as shown in FIG.


10


.




Guide grooves


58


shown in

FIG. 2

, which are part of a temporary locking mechanism or detent, extend in a front to rear direction at the right and left-hand sides of the cylindrical portion


53


of each bus bar unit


50


. Front and rear locking projections


17


and


18


, which are also part of the temporary locking mechanism or detent, corresponding to each guide groove


58


are formed on the housing


10


. Each bus bar unit


50


is held at a temporary locking position whereby a rear end portion of the cylindrical portion


53


is between the locking projections


17


and


18


. The rear end portion is defined by the rear edge of the cylindrical portion


53


and the rear end of the guide groove


58


(see FIG.


5


). Each bus bar unit


50


is held at a fully installed position by locking the front end of the guide groove


58


and the rear end thereof to the locking projections


17


and


18


, respectively, with the front and rear ends of the guide groove


58


sandwiching the locking projections


17


and


18


therebetween (see FIG.


4


). When the bus bar units


50


are held at the fully installed position, the terminals


20


are electrically connected by the bus bars


55


. As described above, during the installation of each bus bar unit


50


on the housing


10


, the bus bar units


50


are held at the temporary locking position (see lower bus bar unit of FIG.


6


and

FIG. 7

) which is located forward from the fully installed position (see

FIGS. 8 and 10

) where the terminals are electrically connected. The temporary locking position is located rearwardly from a collision position at which the locking lances


12


would collide with the respective bus bar unit


50


if the locking lances


12


were outwardly displaced from the outer surface of the housing


10


due to an incomplete terminal insertion (see upper step of FIG.


6


). In other words, on installation each bus bar unit


50


must pass the collision position before it arrives at the temporary locking position. Over the distance between an installation start position of the bus bar unit


50


and the temporary locking position, through the collision position between the locking lances


12


and the bus bar unit


50


, the tab pieces


57


are not in contact with the terminals


20


.




During assembly of the connector, an assembling jig


70


is used as shown in

FIGS. 7-9

. The assembling jig


70


has a function of installing the bus bar units


50


on the housing


10


and detecting the state of insertion of the terminals


20


. As shown in

FIGS. 7-9

, the assembling jig


70


includes a lever


72


which is supported at the right end of a substrate


71


and can be pivoted between a waiting state shown in

FIGS. 7 and 9

and an assembling state shown in FIG.


8


. The assembling jig


70


also includes a pressing member


73


which is moved leftward in

FIGS. 7-9

in correspondence with a pivotal motion (counterclockwise in

FIGS. 7-9

) of the lever


72


by a camming action of the lever


72


. The assembling jig


70


also has a stationary positioning member


74


located leftward in

FIGS. 7-9

from the pressing member


73


. A return spring (not shown) biases the lever


72


and the pressing member


73


to the waiting position. The connector is placed between the pressing member


73


(located at the waiting position) and the positioning member


74


, with the bus bar units


50


set at the temporary locking position.




The distance between the pressing member


73


in the waiting position and the positioning member


74


is equal to or a little longer than the distance between the front ends of the bus bar units


50


when the bus bar units


50


are at the temporary locking position and the rear end of the housing


10


. Therefore, the connector cannot be set in the jig


70


if either bus bar unit


50


has not reached the temporary locking position. This is because the bus bar unit


50


interferes with the upper surface of the pressing member


73


.




When the lever


72


is shifted from the waiting state to the assembling state after the connector has been set in the jig


70


, the pressing member


73


moves leftward and presses the bus bar units


50


from the temporary locking position to the normal assembling position. During the movement of the bus bar units


50


, the connection pieces


57


of the bus bar units


50


contact the resilient contact pieces


23


. Consequently, the terminals


20


are connected to each other.




An assembly procedure is, for example, as follows. Initially, the sealing member


30


is sandwiched between the seal holder


40


and the housing


10


. At this time, a projection (not shown) formed on the housing


10


is passed through the sealing member


30


and the tip of the projection is locked to the seal holder


40


. This locks the seal member


30


to the housing


10


, and removal of the seal holder


40


is prevented. Then, the terminals


20


are inserted through the openings


41


and the holes


31


into the cavities


11


.




Thereafter, the bus bar unit


50


is installed at the temporary locking position on the housing


10


, and the bus bar unit


50


is placed on the assembling jig


70


. Then, by operating the lever


72


of the assembling jig


70


, the bus bar units


50


are pressed to the fully installed position from the temporary locking position. As a result, the terminals


20


are connected in a predetermined pattern. When the bus bar unit or units


50


are in the fully installed position, the connector is removed from the assembling jig


70


. Finally, the cap


60


is installed on the housing


10


in such a manner that the cap


60


covers the housing


10


and the bus bar units


50


.




The lip portion


34


formed on the periphery of the sealing member


30


prevents water from penetrating into the cap


60


between the inner periphery of the cap


60


and the periphery of the sealing member


30


. Further, the lip portion of the sealing hole


31


contacts the periphery of the wire


25


closely, the inner periphery of the fit-in hole


32


contacts the periphery of the holding projection


14


, and the inner periphery of the fit-in hole


33


contacts the periphery of the deformation prevention projection


15


. Therefore, water can be prevented from penetrating into the sealing member


30


from outside.




On installation of the bus bar unit


50


on the housing


10


, when all the terminals


20


are fully inserted into their respective cavities


1


, each locking lance


12


is undeformed so that its outer surface is flush with the outer surface of the housing


10


. Accordingly, when the cylindrical portion


53


slides over the outer surface of the housing


10


during bus bar unit-installation, the cylindrical portion


53


does not interfere with the locking lances


12


. Thus, each bus bar unit


50


can be securely installed to the temporary locking position of the housing


10


. When the bus bar units


50


have been installed on the housing


10


in the temporary locking position, the cylindrical portion


53


faces the locking lances


12


in such a manner that the inner surface of the cylindrical portion


53


presses downward on the outer surfaces of the locking lances


12


. Thus, the locking lances


12


are prevented from being elastically displaced in a direction which would move them away from the terminals


20


(see the lower bus bar unit of FIG.


6


).




On the other hand, if there are any terminals


20


inserted into the cavity


11


in an incompletely inserted state, the locking lances


12


are elastically displaced outward and project outward from the outer surface of the housing


10


. During the installation of the bus bar unit


50


on the housing


10


, the front end of the cylindrical portion


53


then collides with the front end of the locking lances


12


(see upper bus bar unit of FIG.


6


). As a result, the installation operator notices that the installation resistance is suddenly increased. In this manner, the operator can detect that a terminal


20


is in an incompletely inserted state.




The operator can then suspend the installation of the bus bar unit


50


on the housing


10


when the cylindrical portion


53


has collided with the locking lances


12


and resumes the installation after inserting the terminal


20


into the normal position of the cavity


11


. If the operator does not feel an increase in the installation resistance, the operation proceeds to use the assembling jig


70


. If the operator feels the installation resistance but forgets to re-insert the terminals


20


, the operator may continue with the installation despite feeling the installation resistance. In this case, the connector cannot be set on the assembling jig


70


. This alerts the operator to the fact that the bus bar unit


50


has not arrived at the temporary locking position and that one or more of the terminals


20


may have been incompletely inserted. Also, the connector cannot be set on the assembling jig


70


if the bus bar unit


50


has not reached the temporary locking position, even though all the terminals may have been inserted correctly. As is apparent from the foregoing description, if the connector cannot be set on the assembling jig


70


, incorrect assembly can be corrected by checking the installation position of the bus bar unit


50


and the inserted states of the terminals


20


.




As described above, during installation of the bus bar units


50


on the housing


10


, the bus bar units


50


are not subjected to an installation resistance caused by contact between the connection pieces


57


of the bus bar unit


50


and the terminal fittings


20


. After each bus bar unit


50


passes the temporary locking position, the connection pieces


57


start to contact the terminals


20


. Accordingly, it is possible to discriminate between installation resistance on the bus bar unit


50


due to the collision of the locking lance


12


and the bus bar units


50


, and installation resistance that is caused by collision between the terminals


20


and the tab pieces


57


. In this manner, it is possible to reliably detect the state of insertion of the terminals


20


.




If incomplete insertion of any of the terminals is noticed and it is still attempted to set the connector in the assembling jig


70


, the bus bar unit


50


will be at the position of collision between the locking lance


12


the bus bar unit


50


. Thus, it is impossible to set the connector in the assembling jig


70


. In this manner, it is detected that one or more of the terminals are incompletely inserted. That is, a mechanism is provided for detecting the incomplete insertion of a terminal


20


both during the process of installing the bus bar unit


50


on the housing


10


and during the operation of setting the connector on the assembling jig


70


. Thus, the incomplete insertion of the terminal


20


can be reliably detected.




The present invention is not limited to the embodiments described, but may be varied, for example, as described below.




(1) In the above description, a connector of waterproof type has been described. However, the present invention is also applicable to a connector of non-waterproof type.




(2) In the above description, incomplete insertion of the terminal is detectable during installation of the bus bar unit on the housing and during setting of the connector on the assembling jig. However, according to the present invention, it is possible to detect incomplete insertion of the terminal during installation of the bus bar unit on the housing without using an assembling jig.



Claims
  • 1. A connector comprising:a housing having a peripheral surface, a plurality of cavities, a plurality of resiliently deformable locking members, and a plurality of terminals, each of said terminals being inserted in the respective said cavity and having (a) a partially inserted position in which said terminal bears on a respective one of said locking members to deform said locking members so that said locking members are elevated with respect to said peripheral surface, and (b) a fully inserted position in which said locking members snap-fit to said terminal thereby locking said terminals in said cavities; a bus bar holder having a sleeve and a plurality of bus bar tab pieces which are accommodated in said sleeve, said sleeve being push-fitted over said peripheral surface via a partially installed position, at which said tab pieces do not contact said terminals, to a fully installed position, at which said tab pieces contact said terminals, whereby in said fully installed position said bus bar holder is installed to said housing with said terminals electrically connected to each other; and a detent that detains said bus bar holder at said partially installed position, wherein each of said locking members is adapted so that when said terminal is in said partially inserted position with the respective one of said locking members elevated with respect to said peripheral surface and an attempt is made to push-fit said sleeve to said partially installed position, said sleeve bears on said locking member to prevent said sleeve from arriving at said partially installed position.
  • 2. A connector according to claim 1, wherein said detent comprises an elongate recess aligned with a push-fit direction of said sleeve and terminated at one end by an end member, and first and second projections which, on push-fitting, are displaced relative to said recess, whereby in said partially installed position of said sleeve said end member is held between said first and second projections so that said second projection is received in said recess, and in said fully installed position of said sleeve both said first and second projections are received in said recess.
  • 3. A connector according to claim 2, wherein said recess is formed in said sleeve and said first and second projections are formed on said housing facing said sleeve.
  • 4. A connector according to claim 3, wherein said end member comprises a leading edge portion of said sleeve.
  • 5. A connector according to claim 1, wherein said connector has two of said detents at opposite sides of said connector.
  • 6. An assembly jig used for a connector of claim 1 and for assembling the connector by push-fitting the sleeve of the connector from said partially installed position to said fully installed position,the jig being sized so that when the sleeve of the connector is prevented from arriving at said partially installed position the connector is prevented from being set on the jig, whereas when the sleeve of the connector is at said partially installed position the connector is settable on the jig.
Priority Claims (4)
Number Date Country Kind
11-105919 Apr 1999 JP
11-105920 Apr 1999 JP
11-118479 Apr 1999 JP
11-152645 May 1999 JP
US Referenced Citations (3)
Number Name Date Kind
5201667 Endo et al. Apr 1993
5769650 Aoyama et al. Aug 1998
5788519 Stern Aug 1998
Foreign Referenced Citations (4)
Number Date Country
2-61082 U May 1990 JP
4-42082 U Apr 1992 JP
9-106847 Apr 1997 JP
9-213436 Aug 1997 JP