1. Field of the Invention
The invention relates to a connector and a connector assembly and to an assembling or disassembling method therefor.
2. Description of the Related Art
U.S. Pat. No. 6,712,635 discloses a connector with a housing main body that is connectable to a mating housing that has a lock receiving portion. A lock arm is cantilevered back from a front part of the housing main body and is configured to engage the lock receiving portion for holding the housing main body and the mating housing together. A detector is mounted on the housing main body and is movable from an initial position to a detection position. The detector is configured to detect whether the mating housing has been connected properly to the housing main body based on whether the detector can be moved to the detection position.
A disengaging portion is formed on a rear part of the lock arm and is pressed to release an engaged state with the lock receiving portion. A protection wall stands up from the housing main body and covers the upper surface of the disengaging portion to prevent the disengaging portion from being turned up.
The detector includes a flat plate-shaped rear portion located behind the lock arm and covering a rear part of the disengaging portion. The rear portion to be pressed when the detector is moved to the detection position.
The engaged state of the lock arm and the lock receiving portion must be released to separate the housings. Thus, fingers or a jig must be placed on a side of the disengaging portion facing the protection wall from above and the disengaging portion then must be pressed down. However, a space near the protection wall for receiving fingers or the jig becomes smaller as the connector becomes smaller. Thus, the disengaging portion is difficult to operate.
The invention was completed in view of the above situation and an object thereof is to facilitate an operation of releasing an engaged state of a lock arm.
A connector in accordance with the invention has a housing main body to be connected to a mating housing. A lock arm projects from the housing main body and is resiliently deformable in a deforming direction that intersects a connecting direction of the housing main body with the mating housing. A deformation space is formed between the lock arm and the housing main body. The lock arm is configured to engage a lock receiving portion of the mating housing to hold the housing main body and the mating housing together. The lock arm includes a disengaging portion that is operated to release an engaged state with the lock receiving portion. At least one protection wall projects from the housing main body and is configured to restrict an operation of the disengaging portion by at least partly covering a surface of the disengaging portion at a side substantially opposite to a surface facing the deformation space. A detector is mounted to the housing main body for movement from an initial position to a detection position. The detector is configured so that movement in a displacement direction is restricted at the initial position before the housing main body is connected to the mating housing. However, a movement restricted state at the initial position is released and the detector can be moved to the detection position by being displaced in the displacement direction when the housing main body is connected properly to the mating housing. The detector has an adjacent portion located adjacent the lock arm and to be operated when the detector is moved to the detection position. At least one disengagement window is formed on a position of the adjacent portion adjacent to the disengaging portion and is used to operate the disengaging portion.
The surface of the disengaging portion opposite the surface facing the deformation space is at least partly covered by the protection wall to prevent an inadvertent operation of the disengaging portion. However, fingers or the jig can be placed on the disengaging portion through the disengagement window on the rear of the detector to operate the disengaging portion for releasing the engaged state of the lock arm. Therefore, an operation of releasing the engaged state of the lock arm can be performed easily.
The lock arm preferably is cantilevered from a front part of the housing main body. The disengaging portion preferably is formed on a rear part of the lock arm
The adjacent portion preferably is a rear portion that is located behind the lock arm and the disengagement window preferably is formed on a position of the rear portion substantially behind the disengaging portion.
The adjacent portion preferably has two catches located at opposite sides of the disengagement window. The catches preferably can be caught by fingers or a jig for moving the detector in a return direction opposite to the displacement direction to the detection position.
The disengagement window preferably i a substantially U-shaped recess formed in a widthwise intermediate part of the adjacent portion.
The disengaging portion of the lock arm preferably can be seen through the disengagement window when the detector mounted on the housing main body is viewed from a mounting side.
The detector preferably is configured so that (i) the insertion movement is restricted at the initial position by the contact of a resilient arm of the detector with the lock arm before the housing main body is connected to the mating housing; (ii) the movement restricted state at the initial position is released and the detector is capable of reaching the detection position where the resilient arm enters the deformation space by being displaced from the initial position when the housing main body is connected properly to the mating housing; and/or (iii) the resilient arm is held in contact with the lock arm in the deforming direction at the initial position to apply a pre-load to the lock arm.
The lock arm preferably includes an accommodating recess that is open toward the deformation space and toward the back. The detector preferably is configured so that: (i) a movement in a movement direction is restricted at the initial position by the contact thereof with the lock arm along the movement direction before the housing main body is connected to the mating housing; (ii) a movement restricted state at the initial position is released and the detector is kept at the standby position to substantially face the accommodating recess along the movement direction when the housing main body is connected properly to the mating housing; and (iii) the detector reaches the detection position by a displacement operation in the movement direction from the standby position so that at least one part of the detector is inserted into the accommodating recess.
The invention also relates to a connector assembly comprising the above-described connector according having a housing and a mating connector having a mating housing connectable with the housing. The mating housing has a lock receiving portion that is engageable with the lock arm to lock the housings together.
In pulling the mating housing apart from the housing main body, the catching portions on the rear portion are caught by fingers or the jig and the detecting member is pulled back to the initial position. The disengaging portion then can be operated. Disposition of the catches are at the opposite sides of the disengagement window achieve space efficiency so that the connector can be miniaturization of the connector can be met.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings.
A connector according to an embodiment of the invention includes a housing 10 that is connectable to a mating housing 50 and a detector 70 to be mounted on the housing 10. In the following description, ends of each housing 10, 50 that is to be connected is referred to as the front concerning forward and backward directions FBD.
The mating housing 50 is made e.g. of synthetic resin and has a substantially tubular receptacle 51 that opens forward, as shown in
The housing 10 is made e.g. of synthetic resin and includes a substantially block-shaped housing main body 11 and a resiliently deformable and lock arm 12 cantilevered unitarily from the upper surface of the housing main body 11, as shown in
A substantially arch-shaped protection wall 13 is formed on the outer surface of a rear part of the housing main body 11 and surrounds a rear part of the lock arm 12, as shown in
A cut portion 18 is open on the rear end of the covering wall 16, as shown in
As shown in
A second retaining portions 22 projects out on the outer surface of a rear end part of each inner side wall 15. As shown in
A restricting portion 23 projects out on the outer surface of front end parts of each inner side walls 15, as shown in
As shown in
As shown in
The lock projection 24 is urged resiliently into the lock receiving portion 52 from below when the two housings 10, 50 are connected properly, as shown in
A rearwardly open accommodating recess 31 is formed below the lock arm 12 and faces toward the deformation space 25, as shown in
The detector 70 is made e.g. of synthetic resin and includes a main portion 71 and a resilient arm 72 unitary with the front end of the main portion 71, as shown in
The main portion 71 has a rear panel 73 extending substantially in the width direction WD and the height direction HD, as shown in
Two vertical walls 75 extend in the height direction HD at opposite widthwise ends of the rear panel 73 and a lateral wall 76 extends in the width direction WD to couple rear end parts of the vertical walls 75. The disengagement window 74 is partitioned by the vertical walls 75 and the lateral wall 76. The rear surfaces of the vertical walls 75 and the lateral wall 76 are arranged substantially along the height direction HD and can be pressed from behind during a movement to the detection position DP. A catch 77 projects on the upper end of each vertical wall 75. The catches 77 can be caught by fingers or a jig and a backward pulling force on the catches 77 can pull the detector 70 back from the detection position DP to the initial position IP.
Each vertical wall 75 is substantially rectangular in side view, as shown in
As shown in
A second shake preventing projection 83 is formed on the upper end surface of a front part of each vertical wall 75. Each second shake preventing projection 83 is slightly smaller than the first shake preventing projection 82 and defines a rib of triangular or pointed cross section extending in forward and backward directions FBD. The second shake preventing projections 83 are adjacent upper front ends of the opposite widthwise sides of the main portion 71. In the moving process of the detector 70, the first shake preventing projections 82 are held in sliding contact with the upper surfaces of the guide grooves 19 while being squeezed and the second shake preventing projections 83 are held in sliding contact with the lower surface of the covering wall 16 while being squeezed, thereby ensuring a proper moving posture of the detector 70.
A resilient piece 84 projects forward on the front end of the vertical wall 75, as shown in
The partial locks 85 project in from upper halves of front parts of the resilient pieces 84 and extend in the height direction HD. As shown in
As shown in
As shown in
The protrusion 87 is a substantially rectangular block that projects up from a position near a front end of the resilient arm 72, as shown in
An auxiliary protrusion 91 projects on a widthwise central part of the upper surface of the protrusion 87 and forms a rib that extends in forward and backward directions FBD, as shown in
A tapered auxiliary guide surface 92 is formed at the front of the auxiliary protrusion 91 and inclines up and toward the back. The auxiliary guide surface 92 is substantially flush and continuous with the guide surface 88 and has substantially the same angle of inclination as the guide surface 88. The auxiliary guide surface 92 slides in contact with the upper opening edge of the accommodating recess 31, following the guide surface 88, as the detector 70 moves from the standby position SP to the detection position DP. Thus, the amount of resilient deformation of the resilient arm 72 is increased by the auxiliary protrusion 91. Note that an area of the upper surface of the auxiliary protrusion 91 behind the auxiliary guide surface 92 is tapered to incline down toward the back.
A contact portion 93 projects forward on a lower end part of the front end of the protrusion 87. As shown in
As shown in
The detector 70 is inserted into the mount space 17 of the housing main body 11 from behind and along the inserting direction ID. The first shake preventing portions 82 slide in contact with the inner upper surfaces of the guide grooves 19 while being squeezed and the second shake preventing portions 83 slide in contact with the lower surface of the covering wall 16 while being squeezed, thereby ensuring a stable mounting posture of the detector 70 during the mounting process.
The resilient pieces 84 deform in the mounting process, but resiliently restore when the detector 70 reaches the initial position IP so that the second stops 86 engage the second retaining portions 22 from the front, as shown in
The contact portion 93 of the resilient arm 72 contacts the inner upper surface of the accommodating recess 31 at the initial position IP, as shown in
The housing main body 11 then is fit into the receptacle 51 of the mating housing 50. The lock projection 24 initially slides in contact with the inclined surface 55 of the interfering portion 54 during the fitting process and then is pressed by the pressing surface 56 of the interfering portion 54. Thus, the lock arm 12 deforms into the deformation space 25, as shown in
Further, the auxiliary protrusion 91 on the upper end surface of the protrusion 87 is pressed down by the pressing surface 56 of the interfering portion 54, as shown in
Further, at the standby position SP, the guide surface 88 of the protrusion 87 faces the upper opening edge of the accommodating recess 31 on the rear of the lock projection 24 from behind while forming a small clearance, as shown in
Subsequently, the rear surface of the rear portion 73 is pushed forward in the inserting direction ID to bring the detector 70 to the detection position DP. A pushing force on the detector 70 at the standby position SP releases a semi-locking state between the partial locking portions 85 and the restricting portions 23, and the resilient pieces 84 deform to move onto the restricting portions 23. Further, the guide surface 88 of the protrusion 87 and the auxiliary guide surface 92 of the auxiliary protrusion 91 successively come into sliding contact with the upper opening edge of the accommodating recess 31 during the movement toward the detection position DP, as shown in
The protrusion 87 is fit substantially entirely into the accommodating recess 31 and the auxiliary protrusion 91 is fit into the auxiliary recess 32 when the detector 70 reaches the detection position DP, as shown in
The resilient arm 72 is held in a substantially horizontal posture at the detection position DP with a resilient force accumulated between the lock arm 12 and the housing main body 11, as shown in
The housing main body 11 might be kept at a partially connected position without being connected properly to the mating housing 50. Thus, the lock arm 12 is pressed by the pressing surface 56 of the interfering portion 54 and remains deformed in the deformation space 25, as shown in
The catches 77 are caught by fingers or a jig and the detector 70 is pulled back to separate the housings 10, 50. A backward pulling force on the detector 70 deforms the resilient pieces 84 so that the partial locking portions 85 disengage from the restricting portions 23. The detector 70 then is pulled back to the initial position IP. Subsequently, the fingers or the jig are inserted into the disengagement window 74 and press the disengaging portion 28 down. In this way, the lock projection 24 is separated from the lock receiving portion 52 and the lock arm 12 and the lock receiving portion 52 disengage. The housing main body 11 then is pulled apart from the mating housing 50 with the disengaging portion 28 pressed down so that the two housings 10, 50 can be separated from each other. The covering wall 16 is above the disengaging portion 28 and the cut portion 18 does not have a sufficient opening area to allow the entrance of the fingers or the jig.
The resilient arm 72 contacts the lock arm 12 in the height direction HD to apply a pre-load when the detector 70 is at the initial position IP. Accordingly, the resilient arm 72 is at a position to contact the lock arm 12 from behind and an overlap margin with the lock arm 12 is properly determined. Thus, detection reliability is very good even if dimensions of the detector 70 are not managed strictly.
The protrusion 87 of the resilient arm 72 overlaps the lock arm 12 along the deforming direction DD (in the height direction HD) when the detector 70 is at the standby position SP, and the guide surface 88 of the protrusion 87 slides contact with the lock arm 12 during movement to the detection position DP. Thus, the precision of position accuracy of the protrusion 87 at the standby position SP is required. However, the resilient arm 72 contacts the lock arm 12 in the height direction HD at the initial position IP. Therefore, position accuracy of the protrusion 87 advantageously can be satisfied.
The main portion 71 of the detector 70 is pressed to slide the detector 70 to the detection position DP. Shake preventing portions 82, 83 are provided on a slide-contact surface of the main portion 71 and are squeezed against a slide-contact surface of the housing main body 11 in the height direction HD while moving the detector 70. Thus, the detector 70 will not shake in the height direction HD and detection reliability of the detector 70 is good.
The first and second shake preventing portions 82, 83 are arranged two side by side in forward and backward directions FBD and in the height direction HD. Thus, the detector 70 will not incline in forward and backward directions FBD and a stable posture of the detector 70 is ensured.
The protrusion 87 is in the accommodating recess 31 of the lock arm 12 when the detector 70 reaches the detection position DP. Thus, the lock arm 12 and the detector 70 overlap along the height direction HD and the height of the connector can be reduced. The accommodating recess 31 is open toward the deformation space 25 of the lock arm 12 and toward the back, but not open on the front end connected to the housing main body 11. Therefore, the strength of the lock arm 12 is not reduced, and locking reliability is good.
The lock projection 24 projects along the deforming direction DD on the lock arm 12 and the accommodating recess 31 is open on the rear surface of the lock projection 24. Thus, a large opening area of the accommodating recess 31 is ensured along the deforming direction DD and within the height range of the lock projection 24.
The protrusion 87 and the lock projection 24 overlap along the deforming direction DD when the detector 70 is at the standby position SP. Thus, the corresponding height dimension of the connector can be further reduced.
The guide surface 88 of the protrusion 87 slides in contact with the upper end opening edge of the accommodating recess 31 to guide the protrusion 87 into the accommodating recess 31 as the detector 70 is moved from the standby position SP to the detection position DP. Thus, the detector 70 is moved stably.
The auxiliary protrusion 91 projects in the deforming direction DD on the upper end of the protrusion 87. The auxiliary guide surface 92 is continuous with the guide surface 88 and is formed on the front surface of the auxiliary protrusion 91. Thus, a large guide area is ensured in the deforming direction DD and dimensional management to have the protrusion 87 face the opening edge of the accommodating recess 31 at the standby position SP is facilitated. Further, the protrusion 87 and the auxiliary protrusion 91 are inserted into the accommodating recess 31 and the depth of the accommodating recess 31 is increased by the height of the auxiliary protrusion 91. However, the strength of the lock arm 12 is not reduced because a part of the inner upper surface of the accommodating recess 31 is recessed to form the auxiliary recess into which the auxiliary protrusion 91 is fit at the detection position DP. Thus, the depth of the entire accommodating recess 31 is not increased and a reduction in the strength of the lock arm 12 is avoided.
The protection wall 13 covers the surface of the disengaging portion 28 opposite the surface facing the deformation space 25 to prevent inadvertent operation of the disengaging portion 28. The disengaging portion 28 is operated by placing fingers or the jig through the disengagement window 74 at the rear portion 73 of the detector 70 when disengaging the lock arm 12. Thus, the lock arm 12 easily can be unlocked.
The catches 77 of the rear portion 73 can be caught with fingers or the jig to pull the detector 70 back to the initial position IP so that the disengaging portion 28 can be operated for separating the mating housing 50 from the housing main body 11. The catches 77 are at the opposite sides of the disengagement window 74 on the rear portion 73. Thus, space efficiency of the rear portion 73 is improved and the connector can be miniaturized.
The invention is not limited to the above described and illustrated embodiment. For example, the following embodiments also are included in the scope of the invention.
The detector may be configured to be incapable of restricting the resilient deformation of the lock arm when the detecting member reaches the detection position.
The accommodating recess need not be dimensioned and shaped so that the protrusion can fit therein and may be dimensioned so that the protrusion is loosely fit therein.
The accommodating recess may be open backward on a part of the lock arm other than the lock projection.
The shake preventing portions may be formed on the housing main body instead on the main portion or may be on both the main portion and the housing main body.
A plurality of shake preventing portions may be arranged side by side on the same axes in forward and backward directions FBD and the height direction HD.
Three or more shake preventing portions may be arranged substantially side by side in forward and backward directions FBD and/or the height direction HD.
A plurality of auxiliary protrusions may be formed on the upper end of the protrusion. For example, two auxiliary protrusions may be formed on opposite widthwise sides of the upper end of the protrusion. In this case, a plurality of auxiliary recesses may be formed at positions of the accommodating recess corresponding to the auxiliary protrusions.
The guide surface and the guide inclined surface may be curved inclined surfaces.
Number | Date | Country | Kind |
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2012-052798 | Mar 2012 | JP | national |
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