This application is based on and claims priority under 35 U.S.C. Section 119 to Japanese Patent Applications No. 2020-157141 filed on Sep. 18, 2020 and No. 2021-14820 filed on Feb. 2, 2021, the entire content of which are incorporated herein by reference.
This disclosure relates to a connector to be mounted on a substrate and a connector device.
Conventionally, a small connector (receptacle) supporting Type-C of the USB standard is known as an example of a connector to be mounted on a substrate (e.g., see WO2018/168352A1). Type-C of the USB standard is a next-generation standard that enables high-speed charging and high-speed communication, and small receptacles supporting Type-C are installed in connector devices for a charger or the like, in smartphones, vehicles, and so on.
A connector (receptacle) described in WO2018/168352A1 includes contacts (electrodes in the document) to be electrically connected to a plug, an insulator (a tongue part formed on a substrate in the document) that holds the contacts, and a tubular shield member (a case in the document) that covers the insulator. This case has a shell part that covers the tongue part, and a first folded-back part and a second folded-back part that are folded back inward respectively from an upper end portion and a lower end portion of the shell part, and the tongue part is arranged between the first and second folded-back parts. The first and second folded-back parts function as EMC (electromagnetic compatibility) pads for shielding the plug.
Generally, receptacles installed in smartphones are waterproofed such that water does not enter the device, but receptacles installed in vehicles are frequently reused before the infiltrated water dries, and it is therefore preferable to waterproof the receptacle by means of drainage. However, the receptacle described in WO2018/168352A1 does not have a drainage function. In particular, small receptacles such as those supporting Type-C have a small space within the case, and the surface tension of water makes drainage difficult.
Therefore, there is a desire for a connector and a connector device that are small and have a drainage function.
In view of the foregoing, a connector as one mode includes: a contact to be electrically connected to an object to be connected; a first insulator that holds the contact; a first shield member that covers the first insulator; a second shield member that comes into contact with an outer face of the first shield member and has a tubular portion having an opening into which the object to be connected is to be inserted; and a second insulator arranged on an outer side of the second shield member, wherein a first communicating portion that is in communication with an outside is formed in a lower wall of the tubular portion of the second shield member, the lower wall facing the second insulator, a second communicating portion that is in communication with the outside and the first communicating portion is formed in the second insulator, and the first shield member has a facing wall that faces the first communicating portion, and a bent wall that is bent toward the second insulator side from an end portion of the facing wall on an opposite side to the opening.
In this mode, when the connector is mounted on a substrate with the second insulator arranged on a side closer to the substrate than the second shield member, flux used for soldering or solder balls can be prevented from entering the second shield member when the contact or the like of the connector is connected to the substrate since the second insulator is provided on the outer side with respect to the second shield member. In addition, since the first communicating portion that is in communication with the outside is formed in the lower wall of the second shield member, and the second communicating portion that is in communication with the outside and the first communicating portion is formed in the second insulator, water that enters from the opening of the tubular portion of the second shield member when the second insulator is used while being arranged on the gravity direction side with respect to the second shield member can be drained to the outside from the second shield member via the first and second communicating portions.
Moreover, since the first shield member has the facing wall that faces the first communicating portion, water that enters from the opening of the tubular portion is blocked by the facing wall, and can be drained to the outside from the first and second communicating portions while suppressing entry of water to the contact side. Since the first shield member has the bent wall that is bent toward the second insulator side from the end portion of the facing wall on the opposite side to the opening, water that moves along the facing wall can be guided to the first and second communicating portions by the bent wall.
Due to a simple mode in which the first and second communicating portions are provided in the second shield member and the second insulator, respectively, and the bent wall is provided in the first shield member as described above, it is possible to provide a connector that is small but has a function of preventing entry of flux or the like and a drainage function.
It is preferable that the lower wall of the second shield member is provided with an inclined wall that is inclined toward the second insulator side while extending from the opening side of the first communicating portion toward the opposite side.
If, as in this mode, the lower wall of the second shield member is provided with an inclined wall that is inclined toward the second insulator side while extending from the opening side toward the opposite side, water guided by the inclined wall smoothly falls, and can thus be reliably drained from the first and second communicating portions.
It is preferable that a step portion that is bent toward the second insulator side is formed in the facing wall.
If, as in this mode, the facing wall is provided with a step portion, water that moves along the facing wall is guided toward the second insulator side by the step portion, and can thus be smoothly drained from the first and second communicating portions.
It is preferable that the bent wall extends to the outside with respect to the second communicating portion.
If, as in this mode, the bent wall extends to the outside with respect to the second communicating portion, when the connector is mounted on a substrate having a hole for the bent wall to enter, water is drained from the bent wall through the hole, and can thus be prevented from entering between the connector and the substrate.
It is preferable that the facing wall and the bent wall include hydrophilic surfaces.
If, as in this mode, the surfaces of the facing wall and the bent wall are hydrophilic, water is likely to be attracted to the surfaces of the facing wall and the bent wall, and can be reliably drained from the first and second communicating portions.
As one mode, a connector device that includes any of the above-described connectors includes: a substrate on which the connector is mounted and in which an open hole that is in communication with the first communicating portion and the second communicating portion is formed; and a case that supports the substrate on an opposite side to a side on which the connector is mounted, wherein the case has a suction path that suctions water drained from the open hole utilizing a capillary phenomenon, and the water is drained out of the case via the suction path.
In this mode, since a suction path is provided that suctions water drained from the open hole in the substrate by means of the capillary phenomenon, water guided to the first and second communicating portions by the bent wall of the connector can be forcibly suctioned from the open hole via the suction path. Since the water suctioned by the suction path is quickly drained out of the case, it is possible to prevent inconveniences such as water staying within the connector, the substrate, or the case.
Hereinafter, an embodiment of a connector and a connector device according to this disclosure will be described with reference to the drawings. This embodiment will describe a receptacle 100, which is mounted on a substrate K as shown in
As shown in
As shown in
As shown in
The body 2 is an insulator that is made of resin formed by insert-molding the plurality of contacts 1 and a shield plate 20 that is made of a metal plate and arranged between an upper contact 1 group and a lower contact 1 group in order to shield the pair of contact 1 groups arranged respectively on the upper and lower faces.
The body 2 includes a base portion 21 having a block shape that internally accommodates a part of the connecting portion 1b of each contact 1 and exposes a part of the connecting portion 1b from the back face, a fitting portion 22 that internally accommodates a boundary part of the connecting portion 1b with the terminal portion 1a and to which a leading end of the plug P is externally fitted, and a protruding portion 23 that exposes the terminal portion 1a from the upper and lower faces and protrudes forward from the fitting portion 22, and the base portion 21, the fitting portion 22, and the protruding portion 23 are integrally formed in this order (specifically, by means of two-color molding).
A plurality of (three in this embodiment) groove portions 21a that are recessed downward and extend in the front-back direction are formed in the upper face of the base portion 21. Restricting portions 21b that restrict backward movement of the cover 4 and forward and downward movement of the shell 5 are formed protruding outward (in the upward, backward, and left-right directions) from back end portions of a pair of side faces in the left-right direction of the base portion 21. Each restricting portion 21b includes a front face 21b1 that abuts against a back end of the cover 4, and a side recessed portion 21b2 that engages with the shell 5. The shield plate 20 is partially exposed from the pair of side faces in the left-right direction of the base portion 21, and the shield plate 20 and the EMC pad 3 are electrically connected to each other due to exposed parts 20a abutting against an inner face of the EMC pad 3.
A protruding wall 21c having a cross section perpendicular to the left-right direction that protrudes downward in an L-shape is formed at the center portion of the lower face of the base portion 21. This protruding wall 21c includes a first protruding wall 21c1 serving as a part of the lower face, and a second protruding wall 21c2 having a hollow polygonal tubular shape that extends downward (toward the spacer 6 side) from the first protruding wall 21c1 (see
As shown in
The EMC pad 3 has a function of shielding the terminals of the plug P and the contacts 1, and is electrically connected to the shield plate 20, the cover 4, and the shell 5. The EMC pad 3 is formed by punching and bending a single metal plate, and has an annular portion 31 with a shape following the outer shape of the base portion 21, and a pair of extended portions 32 that extend forward from an upper wall 31A and a lower wall 31B of the annular portion 31. The annular portion 31 includes the upper wall 31A, the lower wall 31B, and a pair of side walls 31C that are connected to the upper wall 31A and the lower wall 31B.
The annular portion 31 has an elastic piece 31a formed at the center portion of the upper wall 31A, and a pair of contact pieces 31b that are electrically connected to the respective quadrangular exposed parts 20a of the shield plate 20 extend backward from the pair of side walls 31C. The lower wall 31B of the annular portion 31 includes a flat plate portion 31c (an example of a facing wall) and a bent wall 31d that is vertically bent downward (toward the spacer 6 side) from the flat plate portion 31c.
Of the pair of extended portions 32, a first extended portion 32A on the upper side includes a plurality of (four in this embodiment) bent pieces 32a that are bent from a front end of the upper wall 31A and extend downward, and one first rectangular portion 32b that is bent from these bent pieces 32a and extends forward. Of the pair of extended portions 32, a second extended portion 32B (an example of a facing wall) on the lower side includes a step portion 32c that is bent upward from a front end of the lower wall 31B, and a second rectangular portion 32d that is bent from the step portion 32c and extends forward. In other words, the step portion 32c is bent downward (toward the spacer 6 side) from the second rectangular portion 32d, and connects the second rectangular portion 32d to the flat plate portion 31c. The second rectangular portion 32d, the flat plate portion 31c, and the step portion 32c have a shape following the lower faces of the base portion 21 and the fitting portion 22 of the body 2 (see also
Surfaces (at least lower faces) of the flat plate portion 31c, the bent wall 31d, the step portion 32c, and the second rectangular portion 32d according to this embodiment have been subjected to hydrophilic surface finishing, such as etching, UV irradiation, blasting, or plasma treatment.
The cover 4 has a cross section having a flat oval shape formed by punching and bending a single metal plate. The cover 4 has a contact portion 41 that comes into contact with outer faces of the upper wall 31A and the side walls 31C of the annular portion 31 of the EMC pad 3 and is electrically connected to the EMC pad 3, and a tubular portion 42 that extends forward from the contact portion 41 and has an opening 100a into which the plug P is to be inserted.
The contact portion 41 includes a pair of abutting portions 41a that abut against the front faces 21b1 of the restricting portion 21b of the body 2, and bending pieces 41b that extend backward from the respective abutting portions 41a and are bent to abut against the back face of the body 2.
The tubular portion 42 has an internal space surrounded by a lower wall 42A that faces the spacer 6, an upper wall 42B that faces the shell 5, and a pair of side walls 42C connected to the lower wall 42A and the upper wall 42B, and the fitting portion 22 and the protruding portion 23 of the body 2 are accommodated in this internal space.
The spacer 6 faces the lower wall 42A outside the tubular portion 42, and a cutout 42a (an example of a first communicating portion) that has a rectangular shape in a plan view (when viewed in the vertical direction) and is in communication with the outside is provided at a back end of the lower wall 42A (see
As shown in
The shell 5 has a U-shaped cross section formed by punching and bending a single metal plate. The shell 5 has a cover portion 51 that is electrically connected to the cover 4 by covering outer faces of the upper wall 42B and the side walls 42C of the cover 4 in contact therewith, and a back face portion 52 that is formed by bending a back end of the cover portion 51 and covers the back face of the body 2.
A pair of side walls of the cover portion 51 has a plurality of (four in this embodiment) leg portions 51a, which extend downward and are inserted into the through holes Ka in the substrate K and soldered. A pair of front leg portions 51a have engaging protrusions 51a1, which protrude inward and engage with the spacer 6. Each of the two side walls of the cover portion 51 also has a holding portion 51b that holds the spacer 6 by being bent, between the two leg portions 51a arranged in the front-back direction. Further, a back-end protruding portion 51c, which engages with the corresponding side recessed portion 21b2 of the body 2 to restrict forward movement of the shell 5, extends downward from a back end of each of the two side walls of the cover portion 51.
The back face portion 52 is spaced apart from the contacts 1 such that the contacts 1 are protected and the impedance of signals traveling through the contacts 1 is constant.
The spacer 6 is arranged between the cover 4 and the substrate K, and prevents flux used for soldering and solder balls from entering the receptacle 100 when the receptacle 100 is mounted on the substrate K. The spacer 6 is formed with a flat plate-shaped member, and has a U-shaped portion 61 having a U-shape in a plan view, and a rectangular recessed portion 62 (an example of a second communicating portion) located at the center portion of a back end of the U-shaped portion 61.
Engaging grooves 61a, with which the holding portions 51b of the cover portion 51 engage by being bent inward, are formed from a pair of outer side faces in the left-right direction of the U-shaped portion 61 to the lower face thereof, and two restricting protrusions 61a1 that restrict movement in the front-back direction of the spacer 6 are provided, protruding in the left-right direction, on respective sides of each engaging groove 61a. Engaging recessed portions 61b, with which the engaging protrusions 51a1 of the cover portion 51 engage, are formed on the front side of the respective engaging grooves 61a in the pair of side faces of the U-shaped portion 61. Further, the U-shaped portion 61 has a pair of straight protruding portions 61c that protrude upward from the pair of side faces, and the side walls 42C of the tubular portion 42 of the cover 4 are arranged so as to be sandwiched between these straight protruding portions 61c.
As shown in
The substrate K has an open hole Kc that has a rectangular shape in a plan view and overlaps (in communication) with the cutout 42a of the cover 4 and the rectangular recessed portion 62 of the spacer 6 in a plan view. The open hole Kc has a larger plane area than the rectangular recessed portion 62. The substrate K also have a plurality of (four in this embodiment) through holes Ka, into which the plurality of leg portions 51a of the aforementioned shell 5 are inserted, and a plurality of (two in this embodiment) positioning holes Kb, into which the plurality of column pins 21d1 of the aforementioned body 2 are inserted (see
A method of assembling the receptacle 100 having the above-described configuration is as follows. As shown in
Next, when the cover 4 is externally fitted from the front side to the body 2 to which the EMC pad 3 is fixed, the elastic piece 31a on the upper wall 31A of the EMC pad 3 abuts against the upper wall 42B of the cover 4, and is elastically deformed toward the groove portion 21a at the center, of the three groove portions 21a, of the body 2. Thus, the inner face of the cover 4 and the outer face of the EMC pad come into contact with each other, and the cover 4 and the EMC pad 3 are electrically connected to each other. Further, at this time, the pair of curved portions 42c of the cover 4 engage between the respective pairs of bent pieces 32a provided on the two sides of the EMC pad 3, and enter the corresponding groove portions 21a provided on the respective outer sides in the left-right direction of the body 2. The pair of bending pieces 41b of the cover 4 are then bent inward such that the bending pieces 41b abut against the back face of the body 2, and thus, the cover 4 is fixed to the EMC pad 3 and the body 2.
Next, the shell 5 is attached from above to the cover 4, the EMC pad 3, and the body 2, and the spacer 6 is attached thereto from below. Then, the engaging protrusions 51a1 of the leg portions 51a of the shell 5 are engaged with the engaging grooves 61b of the spacer 6, and the pair of holding portions 51b of the cover portion 51 are bent inward and engaged with the pair of engaging grooves 61a of the spacer 6. As a result, the shell 5 and the spacer 6 are fixed to the cover 4, the EMC pad 3, and the body 2, the inner face of the shell 5 and the outer face of the cover 4 come into contact with each other, and the shell 5 and the cover 4 are electrically connected to each other. When this receptacle 100 is mounted on the substrate K, the plurality of column pins 21d1 of the body 2 are inserted into the plurality of positioning holes Kb, and the plurality of leg portions 51a of the shell 5 are inserted into the plurality of through holes Ka and soldered. Then, the fixed portions 1c of the contacts 1 are soldered to electrodes of the substrate K, and the substrate K and the receptacle 100 are electrically connected to each other (see
When the receptacle 100 is mounted on the substrate K, the cutout 42a of the cover 4, the rectangular recessed portion 62 of the spacer 6, and the open hole Kc in the substrate K overlap with each other in a plan view, as shown in
[Operation and Effect]
As described above, when the receptacle 100 is mounted on the substrate K, flux used for soldering and solder balls can be prevented from entering the inside since the spacer 6 is provided on the outer side with respect to the cover 4. Further, since the cutout 42a that is in communication with the outside is formed in the lower wall 42A of the cover 4, and the rectangular recessed portion 62 that is in communication with the outside and the cutout 42a is formed in the spacer 6, water that enters from the opening 100a of the tubular portion 42 of the cover 4 can be drained to the outside from the cutout 42a and the rectangular recessed portion 62.
Moreover, since the EMC pad 3 has the facing walls (the flat plate portion 31c and the second extended portion 32B) that face the cutout 42a, water that enters from the opening 100a of the tubular portion 42 is blocked by the facing walls (the flat plate portion 31c and the second extended portion 32B), and can be drained to the outside from the cutout 42a and the rectangular recessed portion 62, while suppressing entry of the water to the contact 1 side. Further, since the EMC pad 3 has the bent wall 31d that extends from the flat plate portion 31c, i.e., from an end portion of one facing wall on the opposite side to the opening 100a, and is bent toward the spacer 6 side, water that moves along the facing walls (the flat plate portion 31c and the second extended portion 32B) can be guided to the cutout 42a and the rectangular recessed portion 62 by the bent wall 31d.
Since the lower wall 42A of the cover 4 is provided with the inclined wall 42b that is inclined toward the spacer 6 side while extending from the opening 100a side toward the opposite side, the water guided by the inclined wall 42b smoothly falls and can be reliably drained from the cutout 42a and the rectangular recessed portion 62. Further, since the step portion 32c is provided on the facing walls (the flat plate portion 31c and the second extended portion 32B), water that moves along the facing walls (the flat plate portion 31c and the second extended portion 32B) is guided toward the spacer 6 side by the step portion 32c, and can be smoothly drained from the cutout 42a and the rectangular recessed portion 62. Moreover, if the surfaces (at least lower faces) of the facing walls (the flat plate portion 31c and the second extended portion 32B) and the bent wall 31d are hydrophilic, water is likely to be attracted to the facing walls (the flat plate portion 31c and the second extended portion 32B) and the bent wall 31d, and can be reliably drained from the cutout 42a and the rectangular recessed portion 62.
A charger X that includes the receptacle 100 mounted on the substrate K, as shown in
As shown in
The bottom shield 8 is formed with a conductive member such as metal, and supports the substrate K and the fin unit 9. The bottom shield 8 is formed of a bottom wall 8A, a pair of side walls 8B, a front wall 8C, and a back wall 8D. The bottom wall 8A has a plurality of (two in this embodiment) rectangular drain holes 84 for draining water out of the bottom shield 8, and a pair of small holes 84a are formed on the front side of the respective drain holes 84 (see also
The front wall 8C has a pair of second bent pieces 81 that are bent to face the first bent pieces 82. The front wall 8C also has a plurality of (two in this embodiment) protruding pieces 89 that are inserted into cutouts Ke of the substrate K. When the substrate K is attached to the bottom shield 8, the insertion pieces 86 and the protruding pieces 89 are inserted respectively into the plurality of (four in this embodiment) cutouts Kd and the plurality of (two in this embodiment) cutouts Ke of the substrate K to position the substrate K, and the substrate K is supported by the bottom shield 8 due to the plurality of (four in this embodiment) abutting pieces 88 abutting against the lower face of the substrate K. When the fin unit 9 is attached to the bottom shield 8, the engaging pieces 85 engage with the cutouts 91 of the fin unit 9 to position the fin unit 9, and the fin unit 9 is supported by the bottom shield 8 due to the protruding portions 92 of the fin unit 9 being fitted into the fitting holes 87.
As shown in
[Operation and Effect]
As described above, since the suction path 83 is provided that suctions water drained from the open hole Kc in the substrate K, utilizing the capillary phenomenon, the water guided to the cutout 42a and the rectangular recessed portion 62 by the bent wall 31d of the receptacle 100 can be forcibly suctioned from the open hole Kc via the suction path 83. Since the water suctioned by the suction path 83 is quickly drained out of the bottom shield 8 from the drain holes 84, it is possible to prevent inconveniences such as water staying in the receptacle 100 and the substrate K.
(1) The bent wall 31d of the EMC pad 3 may extend to the outside with respect to the rectangular recessed portion 62 of the spacer 6, as shown in
(2) Although the cover 4 is provided with the inclined wall 42b in the above embodiment, the inclined wall 42b may be omitted, and the inclined wall 42b may have any shape such as a stepped shape.
(3) Although the second extended portion 32B on the lower side of the EMC pad 3 is provided with the step portion 32c in the above embodiment, the second extended portion 32B may be formed as a flat surface without the step portion 32c, or may be provided with a plurality of steps.
(4) Although the above embodiment has described the case of mounting the receptacle 100 on the substrate K, the receptacle 100 may be introduced into a device in a stand-alone manner. In this case, a structure that is in communication with the cutout 42a and the rectangular recessed portion 62 such that water can be drained to the outside is provided on the device side.
(5) Although the receptacle 100 has been described as an example of a connector in the above embodiment, the embodiment may alternatively be applied to any other connector, such as a plug.
(6) Although water is drained from the front side of the bottom shield 8 in the above-described embodiment, the suction path 83 may be extended to the back side of the bottom shield 8 to drain water.
(7) An absorbent material that absorbs water may be provided near the drain holes 84. A configuration may alternatively be employed in which the drain holes 84 are omitted and an absorbent material is provided below each suction path 83.
Number | Date | Country | Kind |
---|---|---|---|
2020-157141 | Sep 2020 | JP | national |
2021-014820 | Feb 2021 | JP | national |