1. Field of the Invention
The present invention relates generally to connectors and contact members, and more particularly to a connector that allows an end part of an object to be connected to be inserted into and connected to the connector and to a contact member employed in the connector. The connector may be a card edge connector that is used in a server or RAID apparatus and allows an end part of a circuit board to be inserted into and connected to the connector.
2. Description of the Related Art
Inside apparatuses, multiple card edge connectors are arranged and mounted on a motherboard, and circuit boards such as DIMMs (Dual In-line Memory Modules) are inserted into and connected to corresponding card edge connectors so as to be arranged in a vertical position with respect to the motherboard. Here, the card edge connector is required to establish a highly reliable electrical connection with the circuit board.
In general, dirt or dust adhering to pads of the circuit board is the main cause of poor connections. Therefore, the card edge connector is required to establish a highly reliable electrical connection by cleaning the pads of the circuit board in such a manner as to rub the adhering dirt or dust away from the pads of the circuit board so that contact parts are pressed into contact with the cleaned parts.
For example, Japanese Laid-Open Patent Application No. 11-233183 and Japanese Laid-Open Patent Application No. 2001-126791 show conventional card edge connectors that intend to establish a reliable electrical connection with a cleaning function.
The card edge connector described in Japanese Laid-Open Patent Application No. 11-233183includes a contact member having two parts bent in a corrugated manner so as to have a first contact part and a second contact part arranged from the end side. The first contact part rubs dirt or dust away from a corresponding pad of the circuit board, and the second contact part comes into contact with the cleaned pad.
The card edge connector described in Japanese Laid-Open Patent Application No. 2001-126791 has a contact member divided into right and left lead parts by a slit extending in the longitudinal directions of the contact member so that a first contact part is formed on the left lead part and a second contact part is formed on the right lead part. The first contact part rubs dirt or dust away from a corresponding pad of the circuit board, and the second contact part comes into contact with the cleaned pad.
However, according to the card edge connector described in Japanese Laid-Open Patent Application No. 11-233183, if the first contact part deforms, the second contact part also deforms following the deformation of the first contact part. Thus, there is no independency between the first contact part and the second contact part. As a result, in particular, the contact pressure of the second contact part with the pad is subject to the deformation of the first contact part to become lower than an intended value, so that the reliability of electrical connection is reduced.
According to the card edge connector described in Japanese Laid-Open Patent Application No. 2001-126791, the independency between the first contact part and the second contact part is better than that of the configuration described in Japanese Laid-Open Patent Application No. 11-233183. However, the base of the right lead part and the base of the left lead part are extremely close to each other with only a slit therebetween. Accordingly, in some cases, a warp at the base of the left lead part may be transmitted to the base of the right lead part. Thus, there is not sufficient independency between the first contact part and the second contact part, so that the contact pressure of the second contact part with the pad may become lower than an intended value.
Further, there is a problem in that the card edge connector described in Japanese Laid-Open Patent Application No. 2001-126791 is difficult to use for currently used circuit boards. That is, the pad pitch is as narrow as approximately 1 mm in current circuit boards. However, this card edge connector has the right lead part and the left lead part arranged in its longitudinal directions, which prevents this card edge connector from accommodating narrow pad pitches of current circuit boards.
Embodiments of the present invention may solve or reduce one or more of the above-described problems.
According to one embodiment of the present invention, a connector in which one or more of the above-described problems may be solved or reduced and a contact member employed in the connector are provided.
According to one embodiment of the present invention, a connector is provided that includes a housing having a space into which an object to be connected is inserted and a contact member incorporated in the housing, the contact member including a first contact part and a second contact part aligned to come into contact with a pad of the object to be connected, wherein the first contact part is positioned closer to an entrance of the space than the second contact part is, the first contact part and the second contact part facing the space, and the contact member includes a main body part, a first contact arm part having the first contact part, and a second contact arm part having the second contact part, the first contact arm part and the second contact arm part extending from first and second separate portions, respectively, of the main body part.
According to one embodiment of the present invention, a contact member to be incorporated into a housing is provided that includes a main body part, a first contact arm part having a first contact part, and a second contact arm part having a second contact part, wherein the first contact part and the second contact part are aligned to come into contact with a pad of an object to be connected to the housing, the first contact part is positioned on an end side of the contact member opposite to the main body part relative to the second contact part, and the first contact arm part and the second contact arm part extend from first and second separate portions, respectively, of the main body part.
According to one aspect of the present invention, a first contact arm part having a first contact part and a second contact arm part having a second contact part extend from corresponding portions of a main body part separate from each other. Therefore, the second contact arm part is not affected by deflection of the first contact arm part, so that the first contact part and the second contact part are satisfactorily independent of each other. Accordingly, in any situation, the second contact part is enabled to come into contact with a corresponding pad of an object to be connected with a designed contact pressure (contact force).
Other objects, features and advantages of the present invention will become more apparent from the following detailed description when read in conjunction with the accompanying drawings, in which:
A description is given below, with reference to the accompanying drawings, of embodiments of the present invention.
Referring to
The contact members 30Y1 and the contact members 30Y2 are arranged in alignment in the X1-X2 directions on the Y1 side and the Y2 side, respectively, in the housing 11 to face each other. The contact members 30Y1 and 30Y2 are the same members, and the suffix Y1 or Y2 is omitted in the case of describing a single contact member.
When in use, this card edge connector 10 is mounted on a motherboard 50, and a card edge part 61 at an end of the circuit board 60 having a memory IC device mounted on each surface is inserted into and electrically connected to the card edge connector 10. The card edge part 61 has pads 62Y1 and pads 62Y2 arranged with a pitch p10 (approximately 1 mm) on the corresponding sides (surfaces) of the circuit board 60.
[Structure of Housing 11]
Referring to
Referring to
Each elongated frame side part 12 has multiple slit-shaped openings (holes) 15 formed with the pitch p10 (approximately 1 mm) to extend in the Z1 direction from its bottom surface.
The contact members 30 are incorporated in the corresponding openings 15. Each opening 15 is flatly shaped along a Y-Z plane. Each opening 15 has a slit 16 communicating with the slot 14 on the center side of the housing 11 and has a press-fit hole 17 for press fit in a part near the exterior of the housing 11.
In the enlarged part in
[Shape of Contact Member 30]
The contact member 30 is manufactured by the press working of blanking out and bending a metal plate member having a thickness T. The contact member 30 includes a main body part 33, a first contact arm part 31, a second contact arm part 32, a bulge part 34, and a mounting terminal part 35. The contact member 30 is plated with gold (Au). The thickness of the main body part 33 and the thickness of the bulge part 34 correspond to the thickness T of the metal plate member that is original material.
The main body part 33 includes a first main body part 33a and a second main body part 33b, each of which is shaped like a Y-Z plane plate. The second main body part 33b is offset in the X1 direction by a dimension A relative to the first main body part 33a by a step part 33c. The second main body part 33b has an L-letter shape, and includes a vertical arm part 33bV and a horizontal arm part 33bH.
The bulge part 34 projects in the Z1 direction from the first main body part 33a. The mounting terminal part 35 projects in the Y2 direction from the first main body part 33a.
The first contact arm part 31 extends in the Z1 direction from an end part P1 of the vertical arm part 33bV of the second main body part 33b. The second contact arm part 32 extends in the Z1 direction from an end part P2 of the horizontal arm part 33bH of the second main body part 33b. That is, the first contact arm part 31 and the second contact arm part 32 extend from different (separate) portions of the main body part 33 spaced apart from each other by a distance B.
Each of the first contact arm part 31 and the second contact arm part 32 is bent at right angles in the X2 direction with respect to the second main body part 33b, and has a width W1.
The first contact arm part 31 includes an arm part 31b extending in the Z1 direction from the end part P1 and an inverse U-letter part 31c bent like an inverse U-letter shape in a clockwise direction in a view from the X1 side at the top of the arm part 31b. The first contact arm part 31 further includes a first contact part 31a at the end of a portion of the inverse U-letter part 31c which portion extends in the Z2 direction from the Z1 side. The first contact part 31a has its end bent inward, that is, bent to the Y2 side.
The second contact arm part 32 has a second contact part 32a in a portion near its end. A portion of the second contact arm part 32 nearer to its end than the second contact part 32a is positioned inside the inverse U-letter part 31c of the first contact arm part 31.
The first contact part 31a and the second contact part 32a are vertically positioned at different levels. In other words, the second contact part 32a is positioned at height H2, and the first contact part 31a is positioned at height H1 higher than height H2, that is, closer to the end side (Z1 side) than the second contact part 32a.
The first contact part 31a and the second contact part 32a are positioned on a line LZ in the Z1-Z2 directions.
The contact surfaces of the first contact part 31a and the second contact part 32a are the rolled surfaces of the metal plate member that is original material, so that the gold plating on the first contact part 31a and the second contact part 32a is less likely to be removed.
Further, the first contact arm part 31 and the second contact arm part 32 are designed so that the contact force F2 of the second contact part 32a is higher than the contact force F1 of the first contact part 31a (
[Thickness T10 of Contact Member 30]
Next, a description is given of the thickness of the contact member 30.
Referring to
[Independence of First Contact Part 31a and Second Contact Part 32a]
Next, a description is given of the independence of the first contact part 31a and the second contact part 32a.
The first contact arm part 31 extends in the Z1 direction from the end part P1 of the vertical arm part 33bV of the second main body part 33b. The second contact arm part 32 extends in the Z1 direction from the end part P2 of the horizontal arm part 33bH of the second main body part 33b.
Further, the distance measured along the second main body part 33b between the end part P1 and the end part P2 is the distance B. Further, the end part P1 and the end part P2 are distant from each other, being spaced apart by a dimension C (
The deflection of the base part of the first contact arm part 31 does not affect the second contact arm part 32, nor does the deflection of the base part of the second contact arm part 32 affect the first contact arm part 31.
Further, referring to
Forming the inverse U-letter part 31c and providing the first contact part 31a thereon enable the base part of the first contact arm part 31 to be on the side close to the first main body part 33a on the second main body part 33b.
[Incorporation of Contact Member 30 into Housing 11]
The contact members 30 are inserted into the corresponding openings 15 from the bottom surface side of the housing 11 to be incorporated therein.
Each contact member 30 has its bulge part 34 press-fit and fixed to the corresponding press-fit hole 17 as shown in
As shown in
The first contact arm part 31 has the inverse U-letter part 31c on the upper end side, and the second contact arm part 32 has its end positioned inside the inverse U-letter part 31c so as to be enclosed by the inverse U-letter part 31c. Thus, the contact member 30 has a rounded shape on the Z1 side so as not to catch on the corresponding opening during insertion. Accordingly, the contact member 30 is smoothly inserted into the corresponding opening 15 from the bottom surface side of the housing 11.
[Connection of Card Edge Connector 10 to Circuit Board 60]
Referring to
The card edge part 61 of the circuit board 60 is inserted into and connected to the card edge connector 10 as shown in
The circuit board 60 has its card edge part 61 inserted into the slot 14 through the entrance 14a with the end parts of the circuit board 60 being guided by the corresponding guide parts 13a as shown in
The pads 62Y1 and 62Y2 first come into contact with the first contact parts 31a on the corresponding sides to elastically bend the first contact arm parts 31 outward. The first contact parts 31a rub the corresponding pads 62Y1 and 62Y2 to remove dirt from the pads 62Y1 and 62Y2, thereby cleaning the pads 62Y1 and 62Y2.
Here, in each contact member 30, the end part P1 and the end part P2 are distant from each other. Accordingly, the bending (deflection) of the first contact arm part 31 does not affect the second contact arm part 32. As a result, the second contact arm part 32 does not bend, so that the position of the second contact part 32a remains unchanged.
The circuit board 60 is further inserted until the circuit board 60 comes into contact with the stopper parts 13b (
During this process, the pads 62Y1 and 62Y2 come into contact with the second contact parts 32a on the corresponding sides to elastically bend the second contact arm parts 32 outward.
The second contact parts 32a come into contact with the portions of the pads 62Y1 and 62Y2 cleaned by the first contact parts 31a with the contact force (contact pressure) F2.
Thus, each single pad (62Y1, 62Y2) is contacted by the corresponding contact member 30 at two points, that is, the first and second contact parts 31a and 32a. In particular, the second contact part 32a comes into contact with the cleaned part of the pad with the contact pressure (contact pressure) F2. Accordingly, the card edge part 61 of the circuit board 60 is electrically connected to the card edge connector 1 with high reliability.
Since each first contact arm part 31 has the inverse U-letter part 31c on its upper end side, the pads 62Y1 and 62Y2 smoothly come into contact with the corresponding first contact parts 31a and push them away toward the elongated frame side parts 12Y1 and 12Y2, respectively.
Further, the circuit board 60 has each end thereof held by the corresponding guide part 13a so as to be fixed steady. This configuration also increases the reliability of electrical connection.
Further, each of the first and second contact parts 31a and 32a has a rolled contact surface, so that the adhesive strength of the gold plating is high. Therefore, the gold plating is not removed (peeled off) even after the circuit board 60 is repeatedly connected and disconnected (attached and detached) multiple times. This also increases the reliability of electrical connection.
Here, consideration is given to how a force exerted on the first contact part 31a and the second contact part 32a (of each contact member 30) by the card edge part 61 of the circuit board 60 acts on the corresponding bulge part 34.
Referring to
Even if the card edge part 61 of the circuit board 60 is warped, the bulging-side surface of the card edge part 61 only comes into contact with and scrapes the projections 19, and does not cause damage to the housing 11.
[Removal of Circuit Board 60 from Card Edge Connector 10]
The hooks 20X1 and 20X2 on corresponding sides are operated to be opened sideward and pulled down away from each other. This operation lifts up the circuit board 60 a little. Thereafter, the operator holds the circuit board 60 with fingers and pulls up the circuit board 60. As a result, the circuit board 60 is removed (detached) from the card edge connector 10. [Manufacturing Process of Contact Member 30]
By performing press working on a roll-finished hoop material 70 step by step as shown in
The hoop material 70 is clamped and handled so that the contact members 30 are press-fit into the housing 11 to be broken at corresponding groove parts 71 and cut off from the remaining portion of the hoop material 70 one by one.
Each contact member 30A, which is shaped by simple blanking, includes a main body part 33A, a first contact arm part 31A, a second contact arm part 32A, a bulge part 34A, and a mounting terminal part 35A. Each contact member 30A is plated with gold. The first contact part 31A includes a first contact part 31Aa, which is a fractured surface. The second contact part 32A includes a second contact part 32Aa, which is a fractured surface. These contact members 30A are manufactured at low cost by single blanking.
The main body part 33A includes a first main body part 33Aa and a second main body part 33Ab. The bulge part 34A projects in the Z1 direction from the first main body part 33Aa. The first contact arm part 31A projects in the Z1 direction from a part PA1 of the second main body part 33Ab. The second contact arm part 32A projects in the Z1 direction from a part PA2 of the second main body part 33Ab. The part PA1 and the part PA2 are distant from each other so that the deflection of the first contact arm part 31A does not affect the second contact arm part 32A. Thus, the first contact arm part 31A and the second contact arm part 32A are independent of each other.
The first contact part 31Aa and the second contact part 32Aa are positioned on a line LZa in the Z1-Z2 directions. The main body part 33A is positioned on a plane S2a that includes the line LZa and is perpendicular to a plane S1a including the first contact part 31Aa and the second contact part 32Aa.
The contact members 30AY1 and 30AY2 are incorporated in alignment into a housing, so that a card edge connector is completed.
The present invention is applicable not only to card edge connectors but also to other types of connectors.
The jack connector 10B includes a hollow cylindrical housing 11B and the contact members 30A of the second embodiment. The contact members 30A may be replaced with the contact members 30 of the first embodiment. The housing 11B has an inner wall face 14Bb that defines a cylindrical space 14B into which a plug connector (an object to be connected) is to be inserted through an entrance 14Ba. The contact members 30A are incorporated in the housing 11B in a radial arrangement with respect to the axis of the housing 11B passing through a center O of the entrance 14Ba, so that the main body parts 33A of the contact members 30A are perpendicular to the inner wall face 14Bb. The first and second contact parts 31Aa and 32Aa of each contact member 30A are aligned to come into contact with the same pad of the plug connector to be inserted.
According to one aspect of the present invention, a first contact arm part having a first contact part and a second contact arm part having a second contact part extend from corresponding portions of a main body part separate from each other. Therefore, the second contact arm part is not affected by deflection of the first contact arm part, so that the first contact part and the second contact part are satisfactorily independent of each other. Accordingly, in any situation, the second contact part is enabled to come into contact with a corresponding pad of an object to be connected with a designed contact pressure (contact force).
The present invention is not limited to the specifically disclosed embodiments, and variations and modifications may be made without departing from the scope of the present invention.
The present application is based on Japanese Priority Patent Application No. 2008-037782, filed on Feb. 19, 2008, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | Kind |
---|---|---|---|
2008-037782 | Feb 2008 | JP | national |