The embodiments relate to the field of connector technologies, a connector that is easy to mount, and an electronic device.
Connectors are widely used in electronic devices, to enable two or more electronic devices to be electrically connected. For purposes such as quick disassembly and assembly, connectors are generally used in pairs. For example, in a photovoltaic system, electric energy of a photovoltaic battery needs to be transmitted to an inverter, to implement current inversion, and provide the electric energy for a terminal user or a power grid. A male connector may be mounted at the photovoltaic battery end, and a female connector may be mounted at the inverter end. After the male connector is connected to the female connector, the photovoltaic battery may be electrically connected to the inverter. In actual application, at the inverter end, a conductive core of the connector is electrically connected to a circuit board inside the inverter by using a cable. Because the cable needs to be electrically connected to both the conductive core and the circuit board, mounting steps are complex, and a problem of connection reliability is easy to occur.
The embodiments may provide a connector that is conducive to improving mounting convenience and a mounting effect, and an electronic device that has the connector.
According to an aspect, the embodiments may provide a connector, including a housing, a conductive core, and a fastening structure. The housing has a channel that passes through a first end and a second end of the housing. The conductive core is disposed in the channel. A solder leg is disposed on one end of the conductive core, and the solder leg protrudes from the first end of the housing. The housing is fastened to a panel by using the fastening structure. The conductive core may be directly soldered to a circuit board, so that a connection between the conductive core and the circuit board can be improved and mounting steps can be reduced.
In configuration, the fastening structure may be a nut and a shoulder. An external thread and the shoulder may be disposed on an outer peripheral surface of the housing, and the nut may be sleeved on an outer periphery of the housing and thread-connected to the external thread. When the nut is tightened, the nut may gradually move in a direction of the housing panel, so that the housing panel is clamped and fastened between the nut and the shoulder.
To rotate the nut well, an operator may rotate the nut by using a tool. A protrusion or a groove may be disposed on the tool, a groove or a protrusion may be disposed on an end face of the nut, and the end face may be an end face that faces away from the shoulder. The protrusion or the groove on the tool is configured to be inserted into the groove or the protrusion on the nut. The operator may rotate the nut by rotating the tool. Because the foregoing groove or protrusion structure is disposed on the end face of the nut, the tool can rotate the nut by acting on the nut from one end of the nut. Therefore, when a plurality of connectors are disposed, a distance between adjacent connectors may be reduced as much as possible. In other words, operation space used to rotate the nut does not need to be reserved between the adjacent connectors, to facilitate a compact layout of the connectors.
The tool may be of a cylindrical structure and the protrusion or the groove on the tool may be disposed on one end face of the cylindrical structure.
In addition, space inside an electronic device may be limited. Therefore, for ease of mounting, the nut is farther away from the first end of the housing than the shoulder. The first end of the housing and the shoulder may be both located inside (or an inner side of the housing panel) the electronic device, and the nut may be located outside (or an outer side of the housing panel) the electronic device. The nut may be mounted on the housing of the connector from the outside of the electronic device, so that the tool can have large operation space in a process of mounting the nut.
To improve relative stability between the tool and the nut, a plurality of grooves or protrusions may be disposed on the nut, and the plurality of grooves or protrusions may be evenly distributed around an axis of the nut. Correspondingly, a plurality of protrusions or grooves may also be correspondingly disposed on the tool, and the plurality of protrusions or grooves may also be evenly distributed around an axis of the tool.
In addition, to improve stability existing when the shoulder abuts against the housing panel, the shoulder may be configured as a flange that extends around the outer periphery of the housing.
A sealing ring may be further disposed between the shoulder and the housing panel. When the connector is mounted on the housing panel, the sealing ring is tightly clamped between the shoulder and the housing panel, so that tightness between the connector and the housing panel can be improved.
To improve connection stability between the connector and the circuit board, a positioning rod may be disposed on an end face of the first end of the housing. Correspondingly, a positioning hole may be disposed on the circuit board, and the positioning rod may be inserted into the positioning hole, to avoid a radial (a direction perpendicular to a central axis of the positioning hole) position offset between the circuit board and the connector. Based on the foregoing connection manner of the positioning rod and the positioning hole, connection strength between the connector and the electronic device may be effectively improved, and stress exerted by the circuit board on the solder leg can be further shared. Therefore, connection stability between the conductive core and the circuit board is effectively ensured, and looseness or mutual detachment between the solder leg and the circuit board is avoided. In configuration, the positioning rod and the positioning hole may be assembled by using an interference fit, to improve connection stability between the housing and the circuit board. In addition, a quantity of positioning rods and a quantity of positioning holes may be adaptively adjusted based on an actual requirement. This is not limited.
In addition, to improve connection reliability between the connector and the electronic device, the conductive core is slidably disposed in the channel. In other words, the conductive core may axially slide a preset distance relative to the housing, and the distance may be used to compensate for a mounting error that is generated when the connector is mounted on the electronic device. When a dimension error occurs in any one part in the housing panel, the housing of the connector, the circuit board, and the conductive core, the distance may be used to compensate for the dimension error, so that a fault tolerance rate and mounting reliability of the foregoing part during manufacturing and assembly can be improved.
The connector may not only need to be connected to the electronic device, but may also need to be electrically connected to another electronic device or a cable, so that the electronic device and the another electronic device or the cable are connected. To implement a quick connection, a connector (an external connector) that is configured to adapt to the connector may also be disposed on the another electronic device or the cable.
To enable the connector to be connected to the external connector, a first connection portion may be disposed on the housing of the connector. In configuration, the first connection portion may be a structure such as a snap hook or a snap hole. When the external connector has a snap hook structure, a snap hole that is configured to be clamped with the snap hook structure may be disposed on the housing of the connector. Correspondingly, when the external connector has a snap hole structure, a snap hook that is configured to be clamped with the snap hole structure may be disposed on the housing of the connector. It may be understood that, in configuration, a structural type of the first connection portion may not be limited to the snap hook or the snap hole.
In addition, to enable to the connector to be electrically connected to the external connector, the conductive core may further include a second connection portion, and the second connection portion is configured to be connected to a conductive structure of the external connector, so that the connector and the external connector are conductively connected.
In an implementation, after the conductive structure of the external connector is connected to the second connection portion, the conductive core may be subjected to large force. To prevent the force from being transmitted to the solder leg and therefore affecting connection reliability between the solder leg and the circuit board, a flexible portion is further disposed between the second connection portion and the solder leg. After the second connection portion is subjected to force of the external connector (the conductive structure of the connector), the flexible portion may buffer or weaken, through deformation of the flexible portion, the force that is transmitted to the solder leg, so that connection reliability between the solder leg and the circuit board can be improved.
According to another aspect, the embodiments may further provide an electronic device, including a housing panel and a circuit board, and further including the foregoing connector. A through hole is disposed on the housing panel, and a housing of the connector passes through the through hole. The circuit board and a first end of the housing of the connector are located on a same side of the housing panel, and a second end of the housing is located on the other side of the housing panel.
In actual application, the electronic device may have various types. For example, the electronic device may be an inverter, a cabinet, or the like. The inverter is used as an example. The inverter is a converter that converts direct current power into constant-frequency and constant-voltage or variable-frequency and variable-voltage alternating current power. The inverter may include a functional circuit such as a filter circuit, a measurement circuit, and an inverter circuit, and the foregoing functional circuit may be integrated into the circuit board. When the inverter is applied to a photovoltaic system, the circuit board of the inverter may be electrically connected to a photovoltaic battery in the photovoltaic system by using the connector. Direct current power in the photovoltaic battery may be processed by using the functional circuit such as a filter circuit, a measurement circuit, and an inverter circuit that are integrated into the circuit board, so that the direct current power is converted into alternating current power, and the alternating current power is transferred to a user end or a power grid.
To make objectives, solutions, and advantages clearer, the following further describes the embodiments in detail with reference to the accompanying drawings.
To facilitate understanding of a connector provided in the embodiments, the following first describes an application scenario of the connector.
A connector may be applied to a plurality of electronic devices, to enable the electronic device and another electronic device or an external cable to be electrically connected. An example in which the electronic device is an inverter is used. The inverter is a converter that converts direct current power into constant-frequency and constant-voltage or variable-frequency and variable-voltage alternating current power. The inverter may be applied to a photovoltaic system, to convert direct current power in a photovoltaic battery into alternating current power.
As shown in
In actual application, the connector 02 not only needs to have reliable electrical connection performance and dust-proof and water-proof performance, but also needs to have good mountability.
Currently, in terms of an electrical connection, there are many mountability problems between a conductive structure in the connector 02 and the functional circuit 03 in the inverter 01. Briefly, the functional circuit 03 such as a filter circuit, a measurement circuit, and an inverter circuit inside the inverter 01 is generally integrated into and mounted on a circuit board (for example, a printed circuit board), and the connector 02 is generally electrically connected to the functional circuit 03 by using the cable 04. The connector 02 may include a housing 021 and a conductive core 022 (the conductive core 022 and the housing 021 are separated in the figure) that is disposed inside the housing 021. During mounting, the conductive core 022 needs to be crimped to the left end of the cable 04 (for example, the conductive core 022 and the cable 04 are tightly crimped by using a crimping tool, so that the conductive core 022 and the cable 04 are electrically and fixedly connected). The right end of the cable 04 is connected to the circuit board by using a connection terminal (for example, an OT terminal, also referred to as a circular cold-pressed terminal), so that the connector 02 and the circuit board are electrically connected. In the foregoing mounting process, the connector 02 and the functional circuit 03 can be electrically connected only by using the connection terminal and a crimping process. As a result, there are a large quantity of mounting processes, and it is not conducive to improving mounting efficiency. In addition, the additional cable 04 is further required when the connector 02 and the functional circuit 03 are connected. When a quantity of connectors 02 is large, a quantity of cables 04 that need to be used is significantly increased. Consequently, a great difficulty is caused to a cabling design and assembly work of the inverter 01.
In addition, in terms of a mechanical connection, there are also many mountability problems between the connector 02 and the inverter 01. A through hole (not shown in the figure) through which the housing 021 of the connector 02 passes is generally disposed on the housing panel 011 of the inverter 01. After the housing 021 passes through the through hole from the outside (the left side in the figure) of the housing panel 011, a nut 05 is thread-connected to the right end of the housing 021, so that the housing panel 011 near the through hole is clamped and fastened between the housing 021 and the nut 05. In the foregoing mounting manner, the housing 021 of the connector 02 needs to be mounted from the outside of the housing panel 011 of the inverter 01. Therefore, the conductive core 022 can be inserted into and fastened to the housing 021 only after the housing 021 of the connector 02 is fixedly connected to the housing panel 011. Otherwise, blocking interference is generated between the cable 04 and the housing panel 011. When the conductive core 022 is inserted into and fastened to the housing 021, a device such as the functional circuit 03 located inside the housing panel 021 may be close to the connector 02. As a result, a mounting tool may be blocked, and a problem such as a mounting difficulty is caused.
In conclusion, when the connector 02 and the inverter 01 are mounted, because of a plurality of mounting processes and a great mounting difficulty, mounting efficiency and connection reliability are significantly reduced.
Therefore, the embodiments may provide a connector that is conducive to reducing a mounting difficulty and improving mounting efficiency.
To make the objectives, solutions, and advantages clearer, the following further describes the embodiments in detail with reference to the accompanying drawings.
Terms used in the following embodiments are merely intended to describe the embodiments, but are not intended as limiting. As used herein, the singular expressions “a”, “a”, “the above”, “the” and “this” are not in a particular sense or limitation and are intended to also include expressions such as “one or more”, unless the contrary is clearly indicated in its context. It should be further understood that in the following embodiments, “at least one” and “one or more” refer to one, two, or more. The term “and/or” is used to describe an association relationship between associated objects and indicates that there may be three relationships. For example, A and/or B may represent a case in which only A exists, both A and B exist, and only B exists, where A and B may be singular or plural. The character “/” generally indicates an “or” relationship between the associated objects.
Reference to “one embodiment” or “some embodiments” or the like means that one or more embodiments include a particular feature, structure, or characteristic described in combination with the embodiment. Thus, phrases “in one embodiment”, “in some embodiments”, “in some other embodiments”, “in some additional embodiments”, and the like that appear do not necessarily mean referring to a same embodiment, but mean “one or more embodiments, but not all embodiments”, unless otherwise emphasized. The terms “include”, “contain”, “have”, and their variants all mean “include but are not limited to”, unless otherwise emphasized.
As shown in
When the connector 10 and the electronic device 20 are mounted, the solder leg 121 of the conductive core 12 may be soldered to the circuit board by using a soldering process such as wave soldering. Next, the housing 11 of the connector is sleeved on an outer periphery of the conductive core 12 from the left to the right, so that the conductive core 12 is inserted into the channel 111. Then, the conductive core 12, the housing 11, and the circuit board 22 are mounted in the housing panel 21 as a whole, so that the left end of the housing 11 protrudes from the housing panel 21. Finally, the nut 13 is tightened from the left end of the housing 11 to the right, to implement assembly between the connector 10 and the electronic device 20.
According to the connector 10, the conductive core 12 may be directly soldered to the circuit board 22, so that a connection effect and connection convenience between the conductive core 12 and the circuit board 22 can be improved. After the conductive core 12 is soldered to the circuit board 22, the housing 11 of the connector 10 may be sleeved on and fastened to the outer periphery of the conductive core 12, so that the housing 11 of the connector 10, the conductive core 12, and the circuit board 22 are mounted on the inner side of the housing panel 21 as a whole, and an assembly process can be simplified. When a quantity of connectors 10 is large, this advantage becomes more distinct, so that assembly efficiency can be significantly improved. In addition, the nut 13 may be mounted on the housing 11 of the connector from the outside of the housing panel 21. Therefore, operation space during mounting is abundant.
As shown in
In an implementation, the shoulder 112 may have various shape structures. For example, as shown in
As shown in
As shown in
In addition, in an implementation, to enable the connector to be electrically connected to an external connector, according to the connector provided in the embodiment, the conductive core 12 further includes a second connection portion 125 that is configured to be connected to a conductive structure of the external connector. The second connection portion 125 may have a columnar structure and may be located at the left end of the conductive core 12, and the conductive structure of the external connector may be sleeved on an outer periphery of the second connection portion 125, so that the second connection portion 125 and the conductive structure of the external connector are connected. After the conductive structure of the external connector is connected to the second connection portion 125, stress may exist between the conductive structure of the external connector and the second connection portion 125. To prevent the stress from being transmitted to the solder leg 121 and therefore affecting connection reliability between the solder leg 121 and the circuit board 22, a flexible portion (not shown in the figure) is further disposed between the second connection portion 125 and the solder leg 121. After the second connection portion 125 is subjected to force of the external connector (the conductive structure of the connector), the flexible portion may buffer or weaken, through deformation of the flexible portion, the force that is transmitted to the solder leg 121, so that connection reliability between the solder leg 121 and the circuit board 22 can be improved. In an implementation, a portion that has a small cross-sectional contour may be disposed between the second connection portion 125 and the solder leg 121, and the portion may form the flexible portion. Alternatively, the second connection portion 125 and the solder leg 121 may be connected by using a cable that has good flexibility. When the second connection portion 125 is subjected to external force, the cable may absorb the external force through deformation of the cable, so that the external force can be effectively reduced or prevented from being transmitted to the solder leg 121. It may be understood that, in another implementation, the force between the second connection portion 125 and the solder leg 121 may be buffered by using another structural form. Details are not described herein.
To improve connection reliability between the connector 10 and the electronic device 20, in the embodiment, the conductive core 12 is slidably disposed in the channel 111. In other words, the conductive core 12 may axially (a left-right direction in the figure) slide a preset distance relative to the housing 11, and the distance may be used to compensate for a mounting error that is generated when the connector 10 is mounted on the electronic device 20. When a dimension error occurs in any one part in the housing panel 21, the housing 11 of the connector 10, the circuit board 22, and the conductive core 12, the distance may be used to compensate for the dimension error, so that a fault tolerance rate and mounting reliability of the foregoing part during manufacturing and assembly can be improved.
As shown in
The conductive core 12 may be manufactured by performing processing such as cutting, stamping, and curling on a metal sheet. The spring 122 may be formed by bending a part of the metal sheet outwardly by using a cutting process, and one or more springs 122 may be disposed around an axis of the conductive core 12. This is not limited.
As shown in
In addition, as shown in
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With reference to
In an implementation, the tool 30 may be configured as a cylindrical structure, the nut 13 as a whole may be configured as a ring structure, and an outer diameter of the tool 30 may be less than or equal to an outer diameter of the nut 13, to prevent the tool 30 from touching the space on the outer periphery of the nut 13 and help further reduce the distance between adjacent connectors 10.
It may be understood that, in some other implementations, the tool 30 is not limited to the cylindrical structure. In addition, a rough pattern structure may be disposed on an outer peripheral surface of the tool 30 to increase friction force of the outer peripheral surface, so that the tool can be effectively rotated by the hand. Alternatively, in some implementations, a structure such as a rotating rod perpendicular to an axis of the tool 30 may be disposed on the tool 30, so that the tool 30 can be easily rotated by the hand by using the rotating rod.
In addition, in another implementation, the nut 13 may be replaced with a fastener such as a snap ring. For example, the snap ring may have a ring structure and the snap ring may be sleeved on the outer periphery of the housing 11 and connected to the housing 11 by using an interference fit. In other words, the snap ring and the housing 11 may be fixedly connected by using an interference fit. During mounting, an end face of the snap ring that faces the housing panel 21 may closely abut against the housing panel 21 as much as possible, to improve tightness between the housing 11 of the connector and the housing panel 21.
In actual application, the connector 10 not only needs to be connected to the electronic device 20, but also needs to be electrically connected to another electronic device or a cable, so that the electronic device 20 and the another electronic device or the cable are connected. To implement a quick connection, a connector that is configured to adapt to the connector 10 may also be disposed on the another electronic device or the cable.
As shown in
For example, when a snap hole structure (in other words, the foregoing snap hook is replaced with the snap hole) is disposed on the connector 100, as shown in
In addition, as shown in
The housing panel 11 may have a plurality of structure compositions.
For example, as shown in
In addition, as shown in
In actual application, the electronic device 20 may have various types. For example, the electronic device 20 may be an inverter, a cabinet, or the like. The inverter is used as an example. The inverter is a converter that converts direct current power into constant-frequency and constant-voltage or variable-frequency and variable-voltage alternating current power. The inverter may include a functional circuit such as a filter circuit, a measurement circuit, and an inverter circuit, and the foregoing functional circuit may be integrated into the circuit board 22. When the inverter is applied to a photovoltaic system, the circuit board 22 of the inverter may be electrically connected to a photovoltaic battery in the photovoltaic system by using the connector 10. Direct current power in the photovoltaic battery may be processed by using the functional circuit such as a filter circuit, a measurement circuit, and an inverter circuit that are integrated into the circuit board 22, so that the direct current power is converted into alternating current power, and the alternating current power is transferred to a user end or a power grid.
It may be understood that, in actual application, a disposition quantity of connectors 10 and the layout positions thereof may be adaptively adjusted based on an actual situation. This is not limited.
The foregoing descriptions are merely implementations, but are not intended to limit the scope of the embodiments. Any variation or replacement readily figured out by a person skilled in the art shall fall within the scope of the embodiments.
Number | Date | Country | Kind |
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202010670864.X | Jul 2020 | CN | national |
This application is a continuation of International Application No. PCT/CN2021/099009, filed on Jun. 8, 2021, claims priority to Chinese Patent Application No. 202010670864.X, filed on Jul. 13, 2020. The disclosures of the aforementioned applications are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/CN2021/099009 | Jun 2021 | US |
Child | 18152898 | US |