1. Field of the Invention
The invention relates to a connector and to a jig therefor.
2. Description of the Related Art
Japanese Unexamined Patent Publication No. 2008-98021 discloses a connector with a housing formed with cavities for receiving terminal fittings and a retainer to be mounted into the housing in a lateral direction that intersects an inserting direction of the terminal fittings. The retainer has retaining portions that enter the cavities to engage and lock the terminal fittings when the retainer is mounted properly in the housing.
The above-described retainer has two arms and a connecting portion that connects the base ends of the arms. The arms project substantially parallel to a mounting direction into the housing. Claw-shaped locks are formed in the inner surfaces of the arms. Recesses are formed in the opposite side surfaces of the housing and receive the arms of the retainer. The recesses are slightly lower than areas before and after the recesses. Claw-shaped interlocking portions project from the bottom surfaces of the recesses. The locks on the arms resiliently engage the interlocking portions to retain the retainer in the housing. The outer edges of the arms are covered by the inner edges of the recesses when the retainer is held in the housing in this way.
Jigs with tapered tips are used to cancel the locked state of the retainer in the housing. More particularly, the tapered tips are slipped between the outer edges of the arms and the inner edges of the recesses and are moved forcibly to deform the arms away from each other. The retainer then is pushed down in this state. The outer edges of the arms and the locks may be damaged by the jigs if the jigs are moved forcibly up. Further, there are cases where the retainer has to be moved plural times during an operation process and, in such cases, operation efficiency is poor if the above-described cumbersome operation is performed.
The invention was developed in view of the above situation and an object thereof is to enable an easy unlocking operation of a retainer.
The invention relates to a connector with a housing that has at least one cavity for receiving at least one terminal fitting. A retainer is mounted on the housing and includes a retaining portion that enters the cavity for retaining the terminal fitting in the cavity. The retainer has two arms that project substantially parallel with a mounting direction into the housing and a connecting portion connects base ends of the arms. Locks are formed on the inner surfaces of the arms and are engageable with interlocking portions formed on outer surfaces of the housing. The retainer is held to cross over the housing by the engagement of the locks with the interlocking portions. Leading end surfaces of the arm portions in a projecting direction are exposed to the outside when the retainer is held in the housing. Thus, a locked state of the locks of the retainer and the interlocking portions of the housing easily can be easily by using a jig or fingers to push the leading end surfaces from the outside. As a result, the outer edges of the arms and the locks will not be damaged by the jig.
The leading end surfaces of both arm portions in the projecting direction preferably are located at substantially the same height as an outer surface of the housing or are retracted inwardly from the outer surface of the housing when the retainer is held in the housing. Thus, external matter is not likely to interfere with the leading end surfaces from the outside even though the leading end surfaces are exposed to the outside. Accordingly, the locked state of the retainer is not likely to be canceled accidentally by external matter.
Leading end portions of the arms in the projecting direction preferably bulge out in directions substantially orthogonal to the mounting direction into the housing for increasing the areas of the leading end surfaces. Thus, the jig can be engaged easily with the leading end surfaces of the bulges and the retainer can be unlocked more easily.
Protecting portions preferably are formed on the outer surfaces of the housing at the opposite sides of each bulge. Thus, the bulges are hidden at least partly behind the protecting portions when the housing is viewed from the front or rear with the retainer held in the housing. The protecting portions substantially prevent external matter from interfering with the bulges and hence the locked state of the retainer is not likely to be canceled accidentally.
A lock arm preferably projects from an outer surface of the housing for holding a mating connector in a connected state. Windows preferably are formed at opposite sides of the lock arm and an end surface of the retainer different from the leading end surfaces can be seen through the windows. The locked state of the retainer can be canceled in a well-balanced manner by engaging the jig with the end surface seen through the windows as well as the leading end surfaces. Additionally, the lock arm protects the other end surface from interference with external matter so that the reliability of the unlocking operation of the retainer is improved.
A guide surface is defined at the distal end of each lock and is inclined down toward the projecting end, and a substantially horizontal locking surface is defined at the lower side of each lock.
The interlocking portions preferably have a semi-locking structure by including full engaging surfaces inclined downward.
The invention also relates to a jig for displacing the above-described retainer with respect to the above-described housing of a connector. The jig includes a first member formed with a mount recess having an open rear side. The jig also includes a second member arranged on or near the rear surface of the first member to be slidable substantially in the height direction. The second member is formed with an operation recess that can communicate with the mount recess. A part of the connector before the retainer can fit into the mount recess. Arms of the retainer can be arranged in the operation recess. The second member is formed with a fixing portion for at least partly covering a rear part of the upper surface to an upper part of the rear surface of the housing, and the connector can be retained in the jig by the fixing portion.
The first member and the second member preferably are arranged at positions so that the bottom surfaces of the mount recess and the operation recess are substantially flush and continuous with each other, and the front portion of the housing can be fitted into the mount recess.
An inner lower surface of the operation recess preferably can come substantially into contact with the lower surfaces of the arms. The inner upper surface of the operation recess substantially face exposure surfaces of the arms and bulges thereof substantially in parallel while defining a small clearance.
The second member can be pushed and slid down along the rear surface of the first member so that a surface of the operation recess can push the exposure surfaces of the arms to exert a force on the arms. As a result locking surfaces of the locks slide on interlocking portions to resiliently deform the arms so that the locks and the interlocking portions can be disengaged.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings. It should be understood that even though embodiments are separately described, single features thereof may be combined to additional embodiments.
A connector in accordance with a first embodiment of the invention is illustrated in
The housing 20 is a substantially rectangular block that is made e.g. of synthetic resin and includes a housing main body 22 formed with cavities 21 for receiving the terminal fittings 80. The housing 20 also includes a separate front member 23 to be mounted on the front of the housing main body 22, as shown in
As shown in
Each terminal fitting 80 to be inserted into the cavity 21 is formed unitarily by applying a bending, folding and/or embossing process to an electrically conductive metal plate, and includes a connecting portion 81 and a wire barrel 82 located behind the connecting portion 81. The connecting portion 81 is a tube that is connectable with the mating terminal fitting by receiving the male tab. The wire barrel 82 is configured to be crimped, bent or folded into connection with an end of a wire 90. A lance receiving portion 83 is formed on a side wall of the connecting portion 81 and is configured to be engaged with the locking lance 27. The rear edge of the connecting portion 81 projects out in the height direction and defines a retainer receiving portion 84 that is engageable with the retainer 50.
As shown in
A mount hole 35 is formed in the lower surface of the housing main body 22 for receiving the retainer 50. The mount hole 35 is open in three surfaces, i.e. the bottom surface of the housing main body 22 and both mounting surfaces 31, and has a depth to communicate with all of the cavities 21 in the upper and lower levels.
A partial lock 36 and a full lock 37 are arranged one substantially above another in the height direction in a part of each mounting surface 31 of the housing main body 22 above the upper edge of the mount hole 35. The partial lock 36 is located below the full lock 35. A substantially horizontal partial engaging surface 38 is defined at the top of the partial lock 36 and a partial guiding surface 39 is defined at the bottom of the partial lock 36. The partial guiding surface 39 is inclined upward toward the projecting end, as shown in
Front and rear eave-shaped protecting portions 43 bulge out sideways from each of the side surfaces of the housing main body 22 at positions forward and rearward of each recess 29 The protecting portions 43 extend substantially forward and backward over substantially the entire lengths of the upper edges of the guide walls 33 and the protection walls 26.
The retainer 50 is made e.g. of synthetic resin and is side retainer to be mounted into the mount hole 35 of the housing main body 22 in a lateral direction (from below in the illustrated embodiment). Thus, the retainer 50 is mounted in a direction intersecting and substantially orthogonal to inserting and withdrawing directions of the terminal fittings 80. More particularly, the retainer 50 is movable between a partial locking position SP and a full locking position MP in the height direction. As shown in
Insertion holes 53 are formed substantially side by side in a lateral direction at positions on the connecting portion 51 corresponding to the cavities 21 in the lower level and can receive the respective terminal fittings 80. Retaining portions 54 project from the lower edges of the inner surfaces of the insertion holes 53 and retaining portions 54 project at the upper part of the connecting portion 51. The retaining portions 54 are engageable with the respective retainer receiving portions 84 of the terminal fittings 80 inserted into the cavities 21 when the retainer 50 is at the full locking positions MP.
The arms 52 are flat plates that project up from the upper part of the connecting portion 51 and are resiliently deformable about the connecting portion 51 in and out in a plate thickness direction, which is substantially normal to the mounting and detaching directions of the retainer 50 into and from the housing 20. Locks 55 project from the inner surfaces of both arms 52 and are engageable with the partial locks 36 and the full locks 37. A guide surface 56 is defined at the top of each lock 55 and is inclined down toward the projecting end, and a substantially horizontal locking surface 57 is defined at the bottom of each lock 55. The engagement of the locking surfaces 57 of the locks 55 with the partial engaging surfaces 38 of the partial locks 36 holds the retainer 50 temporarily at the partial locking position SP (standby position). The engagement of the locking surfaces 57 of the locks 55 with the full engaging surfaces 41 of the full locks 37 holds the retainer 50 at the full locking position MP (mounted position) so as not to move toward the partial locking position.
The guide surfaces 56 of the locks 55 slide on the partial guiding surfaces 39 of the partial locks 36 to deform the arms 52 resiliently out and away from each other. The arms 52 resiliently restore as the retainer 50 reaches the partial locking position SP (standby position) so that the locks 55 engage the partial locks 36. Similarly, the guide surfaces 56 of the locks 55 slide on the full guiding surfaces 42 of the full locks 37 in the process of moving the retainer 50 from the partial locking position SP to the full locking position MP. As a result, the arms 52 deform resiliently out and away from each other. The arms 52 resiliently restore to engage the locks 55 with the full locking portions 37 as the retainer 50 reaches the full locking position MP.
The lateral edges at the opposite front and rear ends of each arm 52 have the outer surfaces cut obliquely to form dovetails 58 that fit into the dovetail grooves 34 of the housing 20. The disposition of the dovetails 58 in the dovetail grooves 34 guides movement of the retainer 50 and prevents excessive outward deformations of the arms 52. Eave-shaped bulges 61 bulge out sideways from upper ends of both arms 52 and extend substantially in forward and backward directions. Each bulge 61 is arranged between the narrow ends of the front and rear dovetails 58 and has a substantially rectangular cross-sectional shape slightly smaller than, but similar to, the cross-sectional shape of the protecting portions 43, as shown in
Substantially flat horizontal exposure surfaces 63 are defined on the tops of the bulges 61 and are positioned between the front and rear protecting portions 43 of the housing 20 when the retainer 50 is at the full locking position MP to be detectable and visually confirmable. The exposure surfaces 63 have larger cross-sectional areas than parts of the arms 52 other than the bulges 61 and are substantially parallel to the upper surfaces of the front and rear protecting portions 43, but are slightly lower than the upper surface of the housing 20 when the retainer 50 is at the full locking position MP. The arms 52 also have substantially flat horizontal lower surfaces disposed between the front and rear protecting portions 43 and aligned with the bottom surface of the housing 20 when the retainer 50 is at the full locking position MP so as to be detectable or visually confirmable.
The retainer 50 is inserted into the mount hole 35 of the housing main body 22 from below. As a result, the partial locks 36 engage the locks 55 and cause the arms 52 to deform away from each other. However, the arms 52 resiliently return when the retainer 50 is inserted sufficiently for the locks 55 to pass the partial locks 36. Thus, the partial locks 36 and the full locks 37 respectively engage opposite bottom and top surfaces of the locks 55 to hold the retainer 50 releasably at the partial locking position SP, as shown in
The retainer 50 is pushed to the full locking position MP after the terminal fittings 80 are inserted into the cavities 21. As a result, the full locks 37 slide against the locks 55 and cause the arms 52 to deform resiliently away from each other. The arms 52 resiliently return when the retainer 50 is pushed sufficiently for the locks 55 to pass the full locks 37. Thus, the locking surfaces 57 of the locks 55 engage the full engaging surfaces 41 of the full locks 37 to hold the retainer 50 at the full locking position MP, as shown in
The retainer 50 can be moved to the full locking position MP in the housing 20 before the terminal fittings 80 are inserted, and the connector 10 then can be conveyed to another workplace where the terminal fittings 80 are inserted into the cavities 21. The retainer 50 must be returned from the full locking position MP to the partial locking position SP so that the terminal fittings 80 can be inserted. To this end, the following jig 70 is prepared.
A jig 70 for moving the retainer 50 from the full locking position MP to the partial locking position SP is shown in
The first and second members 72 and 73 initially are arranged so that the bottom surfaces of the mount recess 71 and the operation recess 74 are substantially flush and continuous with each other. The front portion of the housing 20 then is fit into the mount recess 71, as shown in
The terminal fittings 80 are inserted into the remaining cavities 21 in the state shown in
As described above, the exposure surfaces 63 of the arms 52 are exposed to the outside when the retainer 50 is held at the full locking position MP. Thus, the interlocked state of the locks 55 and the full locks 37 (locked state of the retainer 50) can be canceled easily by pushing the jig 70 into contact with the exposure surfaces 63 from the outside. As a result, the outer edges of the arms 52 and the locks 55 will not be damaged by the jig 70.
The bulges 61 bulge out sideways from upper ends of both arms 52 to increase the areas of the exposure surfaces 63. Contact areas of the exposure surfaces 63 and the inner upper surface of the operation recess 74 also are increased to improve reliability of the unlocking operation of the retainer 50.
The exposure surfaces 63 of the arms 52 are lower than the upper surface of the housing 20 when the retainer 50 is at the full locking position MP. Thus, external matter is not likely to interfere with the exposure surfaces 63 from the outside in a way that could accidentally cancel the locked state of the retainer 50. In addition, the bulges 61 are hidden behind the protecting portions 43 when the housing 20 is viewed from the front or rear. Thus, the protecting portions 43 prevent external matter from interfering with the bulges 61 in all directions for reliably preventing accidental cancellation of the locked state of the retainer 50.
A connector 10A according to a second embodiment of the invention is shown schematically in
According to the second embodiment, a jig can be brought into engagement with the end surfaces 69 facing the windows 49 as well as the exposure surfaces 63. Thus, the connector 10 is pushed by the jig at four positions spaced apart in the width direction so that the locked state of the retainer 50 can be canceled in a well-balanced manner. Further, the lock arm 24 protects the upper end surface of the connecting portion 51 from interference with external matter to ensure a reliable unlocking operation of the retainer 50.
The invention is not limited to the above described and illustrated embodiments. For example, the following embodiments are also included in the technical scope of the present invention.
Only parts of the upper end surfaces of the arm portions may be exposed to the outside when the retainer is held at the full locking position.
The locked state of the retainer may be canceled by placing fingers on the exposure surfaces of the arm portions and pushing the exposure surfaces by the fingers.
The exposure surfaces of the arms may be at the same height as the upper surface of the housing when the retainer is at the full locking position.
Number | Date | Country | Kind |
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2008-233073 | Sep 2008 | JP | national |