The present invention relates to a connector assembly, particularly to a connector assembly in which a waterproof cap closes an insertion port of a housing of an electronic device, into which insertion port, a counter connector is inserted in a fitting process with a connector.
The present invention also relates to a waterproof cap that is detachably attached to a housing of an electronic device and closes an insertion port.
Conventionally, there have been known a structure in which, in an electronic device in which a connector for connection with an external device is provided in a housing, and an insertion port for inserting a counter connector is formed near the connector in the housing, a cap covers the insertion port of the housing in order to prevent water from entering from the outside to the inside of the housing when the connector is not used.
For example, JP 2013-98078 A discloses a mobile terminal in which an insertion port 2 is provided to a housing 1, and a connector 3 is disposed on the inner side from the insertion port 2 as shown in
For waterproofing, a lid member 4 shown in
As shown in
When the lid member 4 is attached to or detached from the insertion port 2, in order to prevent a situation where the claw portion 6 scratches the inner peripheral surface 2C of the communication hole 2B so that the inner peripheral surface 2C is chipped away, and a water stop effect by the O-ring 7 deteriorates, the edge portion 8 catching the claw portion 6 is formed to protrude toward the inner side of the housing 1 than the inner peripheral surface 2C of the communication hole 2B and toward the center side of the communication hole 2B from the inner peripheral surface 2C.
However, in order to prevent the lid member 4 from falling off the insertion port 2, the pair of claw portions 6 of the lid member 4 need to be inserted to the inner side of the housing 1 than the inner peripheral surface 2C of the communication hole 2B and caught by the edge portion 8, and in order to prevent the claw portions 6 from scratching the inner peripheral surface 2C of the communication hole 2B, the edge portion 8 needs to be formed to protrude toward the inner side of the housing 1 than the inner peripheral surface 2C of the communication hole 2B and toward the center side of the communication hole 2B from the inner peripheral surface 2C, and there is a problem in that the configuration of the insertion port 2 of the housing 1 and the lid member 4 becomes complicated.
Further, there is also a problem in that a space where the claw portion 6 is caught by the edge portion 8 needs to be provided between the insertion port 2 of the housing 1 and the connector 3.
The present invention has been made to overcome such conventional problems and aims at providing a connector assembly with a simple structure, without the need for a large space, and capable of preventing water from penetrating from an insertion port of a housing of an electronic device.
The present invention also aims at providing a waterproof cap for preventing water from penetrating from an insertion port of a housing of an electronic device.
A connector assembly according to the present invention comprises:
a connector fitted to a counter connector along a fitting direction;
a housing of an electronic device, the housing accommodating the connector and having an insertion port into which the counter connector is inserted; and
a waterproof cap detachably attached from an outside of the housing to the housing and used to close the insertion port,
the waterproof cap including:
a cap body extending in the fitting direction,
a first protruding portion disposed on an outer peripheral surface of the cap body, continuously surrounding an entire periphery of the outer peripheral surface while protruding from the outer peripheral surface in a plane orthogonal to the fitting direction, and made of an elastic material; and
a second protruding portion disposed on the outer peripheral surface on a front end side of the cap body in the fitting direction from a position at which the first protruding portion is disposed, protruding from the outer peripheral surface in a direction orthogonal to the fitting direction, and made of an elastic material,
wherein when the waterproof cap is attached to the housing, the first protruding portion is press-fitted to the insertion port of the housing and contacts an entire periphery of an inner peripheral surface of the insertion port while being elastically compressed, and the second protruding portion is inserted into the connector and contacts at least two inner surfaces of the connector facing each other while being elastically compressed.
A waterproof cap according to the present invention is one that is detachably attached from an outside of a housing of an electronic device to the housing and closes an insertion port, the housing accommodating a connector fitted to a counter connector along a fitting direction and having the insertion port into which the counter connector is inserted, the waterproof cap comprises:
a cap body extending in the fitting direction,
a first protruding portion disposed on an outer peripheral surface of the cap body, continuously surrounding an entire periphery of the outer peripheral surface while protruding from the outer peripheral surface in a plane orthogonal to the fitting direction, and made of an elastic material; and
a second protruding portion disposed on the outer peripheral surface on a front end side of the cap body in the fitting direction from a position at which the first protruding portion is disposed, protruding from the outer peripheral surface in a direction orthogonal to the fitting direction, and made of an elastic member,
wherein when the waterproof cap is attached to the housing, the first protruding portion is press-fitted to the insertion port of the housing and contacts an entire periphery of an inner peripheral surface of the insertion port while being elastically compressed, and the second protruding portion is inserted into the connector and contacts at least two inner surfaces of the connector facing each other while being elastically compressed.
Embodiments of the present invention are described below with reference to the accompanying drawings.
The housing 11 of the electronic device is provided with an insertion port 12 of oval shape extending in a predetermined direction, and the connector 21 is disposed at a position facing the insertion port 12 from the inside of the housing 11. In addition, the connector 21 is to be fitted with a counter connector (not shown) along a fitting direction D, and the counter connector is inserted from the outside of the housing 11 into the housing 11 through the insertion port 12 to be fitted with the connector 21. Note that part of the housing 11, at which part the insertion port 12 is provided, extends in a direction orthogonal to the fitting direction D.
When a counter connector (not shown) is not fitted with the connector 21 and the connector 21 is not used, the waterproof cap 31 is attached to the housing 11 from the outside of the housing 11 to close the insertion port 12 in order to prevent water from entering the inside of the housing 11 through the insertion port 12.
For convenience, the direction in which a counter connector (not shown) is fitted with the connector 21 along the fitting direction D is referred to as “+Y direction,” the direction orthogonal to the Y direction and in which the insertion port 21 of oval shape of the housing 11 extends is referred to as “X direction,” and the direction perpendicular to an XY plane is referred to as “Z direction.”
As shown in
The insulator 23 includes a tongue portion 25 projecting in the −Y direction along the fitting direction D, and a −Y directional end portion of the connection terminal 22 is disposed on a surface of the tongue portion 25 and exposed in the +Z direction. A +Y directional end portion of the connection terminal 22 projects in the +Y direction from the insulator 23 and is connected to a connection pad (not shown) disposed on a surface of the circuit board 41, and a Y directional center portion of the connection terminal 22 is embedded in the insulator 23.
The metal shell 24 has a tubular shape and forms a counter connector accommodating portion 26 of recess shape around the tongue portion 25 of the insulator 23. The counter connector accommodating portion 26 is a space for accommodating part of a counter connector (not shown) when the counter connector is fitted with the connector 21 along the fitting direction D.
The connector 21 is disposed on the +Y direction side of and near the insertion port 12 of the housing 11, and the counter connector accommodating portion 26 of the metal shell 24 is disposed to face the insertion portion 12 of the housing 11 from the inside of the housing 11.
Note that the metal shell 24 of tubular shape has a pair of inner surfaces 27 and 28 facing each other in the Z direction with the counter connector accommodating portion 26 being sandwiched therebetween, and these inner surfaces 27 and 28 are disposed with a gap S therebetween in the Z direction.
As shown in
In addition, as shown in
The structure of the waterproof cap 31 is shown in
The cap body 32 has a flattened oval shape corresponding to the insertion port 12 of oval shape of the housing 11 and extending in the X direction when viewed in the Y direction, and is provided in its interior with a recessed portion 35 recessed from a +Y directional end portion, that is, a front end, of the cap body 32 to a rear portion of the cap body 32.
An elastic member 36 is attached to the cap body 32 so as to continuously surround an entire periphery of an outer peripheral surface of the cap body 32. The elastic member 36 includes a first protruding portion 37 situated at a rear portion on the −Y direction side of the cap body 32, and a second protruding portion 38 situated on the +Y directional-end-portion side of the cap body 32 from the first protruding portion 37. The first protruding portion 37 and the second protruding portion 38 both continuously surround the entire periphery of the outer peripheral surface of the cap body 32 while protruding from the outer peripheral surface of the cap body 32 toward the outside of the cap body 32 in an XZ plane orthogonal to the Y direction, and are integrally formed.
As shown in
As shown in
In addition, when viewed in the Z direction, a maximum dimension L3X of the flange portion 33 is set to be larger than the maximum distance L1X between the opposite ends of the first protruding portion 37 continuously surrounding the entire periphery of the outer peripheral surface of the cap body 32.
Similarly, as shown in
In addition, when viewed in the X direction, a maximum dimension L3Z of the flange portion 33 is set to be larger than the maximum distance L1Z between the opposite ends of the first protruding portion 37 continuously surrounding the entire periphery of the outer peripheral surface of the cap body 32.
Note that there is a relation in that the X directional length LOX of the inner peripheral surface 13 of the insertion port 12 of the housing 11 shown in
Similarly, there is a relation in that the Z directional length L0Z of the inner peripheral surface 13 of the insertion port 12 of the housing 11 shown in
Since the X directional length LOX and the Z directional length L0Z of the inner peripheral surface 13 of the insertion port 12 are respectively slightly smaller than the maximum distances L1X and LIZ between the opposite ends of the first protruding portion 37, when the first protruding portion 37 disposed on the outer peripheral surface of the cap body 32 is press-fitted to the insertion port 12 of the housing 11 in the Y direction, the first protruding portion 37 can contact the entire periphery of the inner peripheral surface 13 of the insertion port 12 while being elastically compressed.
The gap S between the pair of inner surfaces 27 and 28 facing each other in the Z direction with the counter connector accommodating portion 26 of the metal shell 24 being sandwiched therebetween as shown in
The knob portion 34 joined to the rear end of the flange portion 33 is to be held by a user when the waterproof cap 31 is attached to the housing 11 and when the waterproof cap 31 attached to the housing 11 is pulled out.
The cap body 32, the flange portion 33, and the knob portion 34 of the waterproof cap 31 as above are integrally formed from an insulating resin, and the elastic member 36 including the first protruding portion 37 and the second protruding portion 38 is made of a rubber material that is an elastic material.
As shown in
Note that the recessed portion 35 of the cap body 32 is disposed at a position where the recessed portion 35 overlaps the second protruding portion 38 of the elastic member 36 in the Y direction.
Next, the connector assembly in a state where the waterproof cap 31 is attached to the housing 11 is shown in
At this time, as shown in
Since the inner peripheral surface 13 of the insertion port 12 has the predetermined length LY along the Y direction as shown in
As shown in
At this time, since the recessed portion 35 recessed from the front end of the cap body 32 to the rear end of the cap body 32 is formed inside the cap body 32, the tongue portion 25 projecting in the −Y direction in the counter connector accommodating portion 26 of the connector 21 and the −Y directional end portion of the connection terminal 22 disposed on the surface of the tongue portion 25 are accommodated in the recessed portion 35 of the cap body 32. Therefore, the waterproof cap 31 can be attached to the housing 11 while the front end of the cap body 32 does not abut the tongue portion 25 and the connection terminal 22.
Note that the recessed portion 35 of the cap body 32 is formed to have a size such that the recessed portion 35 faces the tongue portion 25 and the −Y directional end portion of the connection terminal 22 that are accommodated inside the recessed portion 35 across a gap in each of the Y direction, the Z direction, and the X direction, and does not contact the tongue portion 25 and the connection terminal 22.
In addition, the front end of the cap body 32 is inserted to the inside of the counter connector accommodating portion 26 of the metal shell 24, whereby the second protruding portion 38, situated on the front end side of the cap body 32, of the elastic member 36 disposed on the outer peripheral surface of the cap body 32 is also inserted to the inside of the counter connector accommodating portion 26.
Here, since the gap S between the pair of inner surfaces 27 and 28, facing each other in the Z direction, of the metal shell 24 is set to be slightly smaller than the maximum distance L2Z between the opposite ends of the second protruding portion 38 when viewed in the X direction, the second protruding portion 38 contacts the inner surfaces 27 and 28 of the metal shell 24 while being elastically compressed and receives a pressing force from the inner surfaces 27 and 28 of the metal shell 24.
Therefore, a holding force of the waterproof cap 31 to hold the housing 11 is improved, and the waterproof cap 31 can be effectively prevented from falling off the housing 11.
Further, since the second protruding portion 38 contacts the pair of inner surfaces 27 and 28 of the metal shell 24 of the connector 21, a connector assembly that has a simple configuration without forming a dedicated part or portion for receiving the second protruding portion 38 and does not require a large space can be achieved.
When a counter connector (not shown) is connected to the connector 21 in the state where the waterproof cap 31 is attached to the housing 11 so that water is prevented from entering the inside of the housing 11 through the insertion portion 12, the knob portion 34 of the waterproof cap 31 is held, and the waterproof cap 31 is pulled out from the housing 11 toward the −Y direction, whereby the insertion port 12 is released. Therefore, the counter connector can be fitted with the connector 21 disposed inside the housing 11 through the insertion port 12.
While in Embodiment 1 above, the second protruding portion 38 of the waterproof cap 31 contacts the pair of inner surfaces 27 and 28, facing each other in the Z direction, of the metal shell 24 of the connector 21, the invention is not limited thereto, and for example, the second protruding portion 38 may be configured to contact a pair of inner surfaces 27 and 28, facing each other in the X direction, of the metal shell 24 of the connector 21.
It suffices if the second protruding portion 38 of the waterproof cap 31 contacts at least two surfaces, facing each other, of the metal shell 24 while being elastically compressed. In addition, the second protruding portion 38 is not necessarily required to contact the metal shell 24, and when the second protruding portion 38 contacts at least two surfaces, facing each other, of the inside of the connector 21, the holding force of the waterproof cap 31 can similarly be improved.
Since in Embodiment 1 above, the second protruding portion 38 of the waterproof cap 31 continuously surrounds the entire periphery of the outer peripheral surface of the cap body 32 while protruding from the outer peripheral surface of the cap body 32 toward the outside of the cap body 32, the second protruding portion 38 may be configured to contact not only the pair of inner surfaces 27 and 28 of the metal shell 24 but also the entire periphery of the inner peripheral surface of the metal shell 24 while being elastically compressed. Therefore, the holding force of the waterproof cap 31 is further improved.
In addition, when the second protruding portion 38 of the waterproof cap 31 contacts only the pair of the inner surfaces 27 and 28, facing each other in the Z direction, of the metal shell 24, the second protruding portion 38 need not continuously surround the entire periphery of the outer peripheral surface of the cap body 32, and even with the second protruding portion formed only at portions, facing the +Z direction and the −Z direction, of the outer peripheral surface of the cap body 32, the holding force of the waterproof cap 31 can similarly be improved.
In addition, while the connector 21 has only the connection terminal 22 disposed on the +Z direction side surface of the tongue portion 25, the connection terminal 22 may be disposed on each of the +Z direction side surface and a −Z direction side surface of the tongue portion 25. Even in an electronic device in which the connector as above is disposed inside the housing 11, the waterproof cap 31 is attached to the housing 11, thereby preventing water from entering the inside of the housing 11 through the insertion port 12.
While in Embodiment 1 above, the elastic member 36 in which the first protruding portion 37 and the second protruding portion 38 are integrally formed is attached to the outer peripheral surface of the cap body 32 of the waterproof cap 31, the invention is not limited thereto.
The cap body 32A is provided with a first groove 39A continuously surrounding an entire periphery of an outer peripheral surface of a rear portion, close to the flange portion 33, of the cap body 32A, and a second groove 39B continuously surrounding an entire periphery of an outer peripheral surface of the cap body 32A at a position of a +Y direction end portion side of the cap body 32A from the first groove 39A.
The first elastic member 36A has a first protruding portion 37, is made of a rubber material, and is attached to the cap body 32A by being fitted in the first groove 39A. Similarly, the second elastic member 36B has a second protruding portion 38, is made of a rubber material, and is attached to the cap body 32A by being fitted in the second groove 39B.
Even when the first protruding portion 37 and the second protruding portion 38 are respectively formed at the dedicated first elastic member 36A and the dedicated second elastic member 36B as described above, as with Embodiment 1, water can be prevented from entering the inside of the housing 11 through the insertion port 12 of the housing 11, and a holding force of the waterproof cap 31A can be improved, and a connector assembly which has a simple configuration and does not require a large space can be achieved.
While the cap body 32, the flange portion 33, and the knob portion 34 of the waterproof cap 31 in Embodiment 1 above as well as the cap body 32A, the flange portion 33, and the knob portion 34 of the waterproof cap 31A in Embodiment 2 are made of an insulating resin, these members are configured not to directly contact the connection terminal 22 and the metal shell 24 of the connector 21 and thus can be made of a material having conductivity such as metal.
Number | Date | Country | Kind |
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2021184873 | Nov 2021 | JP | national |