1. Field of the Disclosure
The invention relates in general to packaging and dispensing equipment, and more particularly, to a connector assembly for a self sealing fitment. While not limited thereto, the connector assembly for a self sealing fitment is particularly well suited for use in association with flexible packaging of flowable material, including but not limited to bag in box packaging.
2. Background Art
This application incorporates by reference U.S. patent application Ser. No. 13/100,271 filed May 3, 2011 which is a continuation in part of U.S. patent application Ser. No. 12/589,368 filed Oct. 22, 2009, entitled “Self Sealing Bag in Box Cap Assembly,” which claims priority from U.S. Pat. App. Ser. No. 61/196,969, filed Oct. 22, 2008, entitled “Self Sealing Bag in Box Cap Assembly”, and, U.S. patent application Ser. No. 29/383,152 filed Jan. 13, 2011, entitled “Self Sealing Bag in Box Cap Assembly”.
Self sealing bags have become increasingly useful, especially in the food packaging industry. One current system utilizes a flexible bag having a spout to which a Sentry cap available from Scholle Corporation is affixed. A separate hose is provided which has at a first end a probe and at a second end a connector available from Erie Plastics with a flexible membrane. One such membrane is available from LMS of Midland, Mich. The probe is inserted into the opening of the Sentry cap and the other end is affixed to a distribution hose so that flowable material can be withdrawn from the flexible bag through the Sentry Cap and to the distribution hose. One such system is shown in FIG. 1 of the incorporated '271 application. Several different embodiments of such a cap are shown in U.S. Pat. No. 7,387,220 issued to Verespej et al and assigned to Scholle Corporation and U.S. Pat. No. 7,357,277 issued to Verespej et al and assigned to Scholle Corporation. Both of these patents are incorporated by reference herein, in their entirety.
Among other drawbacks, such a system requires many separate components which increase the cost of use of such a system. Additionally, with such a system, many connections are utilized, each of which is susceptible to failure. Further still, such sealing membranes are prone to damage during the insertion of the probe therein, and there are drawbacks associated with the membrane configurations themselves.
Further still, there have been drawbacks with the different connectors that can be utilized in association with such sealing membranes. Among other drawbacks, the use of the same connector for a number of different packages can lead to inadvertent coupling of a bag to a wrong connector. In addition, some of the connectors allow for relative movement of the sealing membrane and the connector such that the integrity of the seal is challenged.
The disclosure is directed to a connector for a self sealing fitment comprising a body, a lower flange and a locking mechanism. The body has a first elongated portion and a second elongated portion, each having an inner passageway. The inner passageways are in fluid communication with each other. The first elongated portion has a proximal end that meets with a proximal end of the second elongated portion. The second elongated portion has an outer surface. The elongated portion extends to a distal end. The lower flange is disposed on the outer surface of the second elongated portion. The lower flange is spaced apart from the distal end. The lower flange defines the insertion portion of the second elongated portion as the region extending from the lower flange to the distal end. The locking mechanism has a central pivot beam extending outwardly from the second elongated portion between the proximal end and the lower flange. A movable portion extends from the central pivot beam in a first direction toward the proximal end of the second elongated portion defining a handle portion. Likewise, the movable portion extends in a second direction toward the distal end of the second elongated portion defining an engaging portion. Both the handle portion and the engaging portion having an inner surface facing and spaced apart from the second elongated portion, with an inward flange positioned at a distal end of the cap engaging portion. Upon insertion of the connector into a cap, the insertion portion extends through a sealing membrane of a cap, with the inward flange cooperatively engaging a portion of the cap to preclude inadvertent detachment of the connector from within a cap.
In some configurations, the insertion portion of the outer surface of the second elongated portion has a substantially uniformly smooth surface configuration structurally configured to sealingly engage a sealing membrane of a cap.
In some configurations, the insertion portion of the outer surface of the second elongated portion is free of resilient sealing members or o-rings.
In some configurations, the lower flange includes a bottom surface, which shape matingly corresponds to an opening in a cap, to, in turn, maintain a desired central positioning of the second elongated portion within a sealing membrane.
In some configurations, the first elongated portion and the second elongated portion are substantially perpendicular to each other.
In some configurations, the connector is a single integrally molded member. In some such configurations, the single integrally molded member comprises a uniform material therethrough.
In some configurations, the lower flange includes a bottom surface that is substantially perpendicular to the second elongated portion.
In some configurations, the locking mechanism further includes a pivot stop positioned between the central pivot beam and the proximal end of the second elongated portion. The pivot stop precluding further pivoting of the central pivot beam relative to the second elongated member.
In some configurations, the connector includes a lockout collar having a radially outward portion extending radially outward from the second elongated portion proximate the lower flange. An extension portion extends from the radially outward portion in an annular configuration around at least a portion of the second elongated portion in a direction toward the distal end of the second elongated portion.
In some configurations, the body further includes an upper flange spaced apart from the lower flange toward the proximal end of the second elongated portion. A channel is defined between the upper flange and the lower flange. The lockout collar further includes a connector body coupling member extending from the radially outward portion. The connector body coupling member is configured to releasably engage with the second elongated portion within the channel defined between the upper flange and the lower flange.
In some configurations, the extension portion extends arcuately approximately 180° about the second elongated portion.
In some configurations, the extension portion is substantially parallel with the second elongated portion.
In some configurations, the extension portion extends beyond the distal end of the second elongated portion.
In some configurations, the connector includes a valve positioned within the second inner passageway.
In some configurations, the valve comprises a duck bill valve. A clamping member is attachable to the distal end of second elongated portion. Upon attachment, the clamping member and the distal end sandwich a portion of the duck bill valve therebetween, to in turn, fix the position of the valve within the second elongated portion.
In some embodiments, the clamping member includes a interfacing tab. The distal end of the second elongated portion includes an interfacing tab as well. The interfacing tab of the clamping member and the interfacing tab of the second elongated portion are configured for coupling with each other.
The disclosure will now be described with reference to the drawings wherein:
While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and described herein in detail a specific embodiment with the understanding that the present disclosure is to be considered as an exemplification and is not intended to be limited to the embodiment illustrated.
It will be understood that like or analogous elements and/or components, referred to herein, may be identified throughout the drawings by like reference characters. In addition, it will be understood that the drawings are merely schematic representations of the invention, and some of the components may have been distorted from actual scale for purposes of pictorial clarity.
Referring now to the drawings and in particular to
The connector includes a body 12, an upper flange 14, a lower flange 16, a locking mechanism 18 and a lock out collar 19. In the configuration shown in
The body 12 is shown in
The first elongated portion 20 includes proximal end 30 and distal end 32. The proximal end 30 extends from the second elongated portion 22 and the distal end 32 is generally spaced apart therefrom. The first elongated portion 20 includes outer surface 34 and inner passageway 36. The outer surface 34 is tapered inwardly between the proximal end and the distal end, with the distal end of the outer surface 34 including a barbed region 37 having a plurality of barbs for coupling with an outside hose (not shown). The inner passageway 36 comprises a passageway generally tapered in the opposite direction, or substantially uniform. Generally, the thinnest portion of the first elongated portion is at the distal end thereof.
The second elongated portion 22 includes proximal end 40, distal end 42, outer surface 44 and second inner passageway 46. The second elongated portion 22 is substantially uniformly cylindrical with the second inner passageway being of a substantially uniform cross-section therealong. The first and second inner passageways meet at intersection 48 and are in a generally unobstructed fluid engagement.
In the embodiment shown in
The duckbill valve 47 is shown in
Referring again to
As will be explained below, the bottom surface 56 of the lower flange 16 engages with the fitment, with the portion of the second elongated portion 22 therebelow being defined as the inserted portion, with the portion thereabove being defined as the non-inserted portion. The inserted portion is generally substantially uniform and substantially uniformly cylindrical. It will be understood that due to the nature of the self sealing valve of the fitment, a smooth surface is preferred. In addition, the inserted portion is generally free of seals, resilient members or other anomalies, rather, the sealing is accomplished by the generally rigid structure of the inserted portion and the flexible nature of the self sealing valve.
It will be understood that in certain embodiments, the upper flange may be eliminated, and thus leaving only the lower flange. It will also be understood that the lower flange may have a top surface that is tapered into the outer surface thereby eliminating the top surface. It will further be understood that the bottom surface 56 of the lower flange may include surface configurations which facilitate the proper positioning of the flange in the proper orientation. That is, in the embodiment disclosed, the diameter and shape of the lower flange are such that they occupy a space within the fitment above the seal to locate the second elongated portion generally centrally within the fitment. As such, the lower flange 16 is generally a uniform circular member centered about the second elongated portion. Additionally, while the flanges are shown as being solid structures, it is contemplated that the flanges may include openings, or may comprise a hoop with a plurality of spokes extending between the hoop and the outer surface of the second elongated portion.
The locking mechanism 18 is shown in
The movable portion 62 includes engagement joint 70, outer surface 72, and inner surface 74. The central pivot beam 60 meets the movable portion at the engagement joint. The movable portion 62 generally lies in line with the second inner passageway so as to be generally parallel thereto. The handle portion 76 extends from the engagement joint toward the proximal end 40 of the second elongated portion. A gripping region may be positioned on the outer surface 72 of the handle portion to provide enhanced interaction with the fingers of the user.
The cap engaging portion 78 extends from the engagement joint 70 toward the distal end 42 of the second elongated portion. An inwardly directing flange 79 is positioned at a distal end of the cap engaging portion. It will be understood that the outer surface 71 of the inwardly directing flange is inclined or angled whereas the inner surface 73 of the inwardly directing flange is generally perpendicular to the inner surface. Thus, while a force imparted on the outer surface 71 will direct the pivoting of the movable portion to direct the cap engaging portion outwardly away from the second elongated portion, a similar force in an opposing direction imparted on the inner surface 73 provides no such pivoting. As such, the inward flange 79 provides a one way mechanism to allow a portion of the fitment to extend beyond the inward flange 79 toward the central pivot beam while precluding disconnecting and removal therefrom.
A pivot stop 80 is positioned on the outer surface 44 of the second elongated portion 22 in a position that corresponds to the direction of pivoting of the handle portion 76 toward the proximal end 40 of the second elongated portion. The pivot stop 80 provides a limiter that precludes further pivoting of the handle portion, while also providing feedback to the user that the movable portion 62 has pivoted sufficiently to allow for the disconnecting of the inward flange 79 relative to the cap. The pivot stop 80 includes shelf 81 and base 82. When the movable portion reaches the end of pivoting, the outer surface 72 of the handle portion 76 of the movable portion 62 is generally coplanar with the shelf 81. At the same time, the inner surface 74 of the movable portion abuts and contacts the base 82 of the pivot stop. Thus, the base 82 precludes further movement, while the substantial coplanar configuration of the outer surface and the shelf provide a tactile feedback to the user that the end of travel has been reached, and that the inward flange 79 is out of the way so that removal can be facilitated.
The lockout collar is shown in
The extension portion 85 is shown in
As can be seen in
The connector body coupling member 87 is shown in
In other embodiments, as set forth above, and as is shown in
The operation of such a connector assembly for a self sealing fitment/cap will be described with respect to a flexible bag having a spout and a self sealing fitment/cap. Referring now to
An exemplary spout 114 is shown in
An exemplary cap assembly 116 is shown in each of
With reference to
With reference to
With reference to
With reference to
With further reference to
As will be explained, the outer seal surface 176 seals against membrane engagement surface 169. Additionally, the lower seal surface 174 sealingly engages membrane engaging flange 166. Finally, the upper seal surface sealingly engages the sealing membrane engaging surface 282 of the retaining ring 144. The ring compresses the body attachment flange 170 against the membrane engaging flange 166 and the natural resilience of the material forms a substantially fluid tight seal.
With reference to
The sidewall structure 192 comprises inner surface 196 and outer surface 198. The inner surface includes upper end 206 and lower end 208. The inner surface slopes inwardly from the upper end 206 to the lower end 208. Inward protrusion 210 is disposed between the upper end and the lower end. The inward protrusion, in the embodiment shown, comprises an annular bump with a substantially hemispherical cross-sectional configuration. Of course, other configurations are contemplated. The inward protrusion helps to direct the probe toward the valve opening 204, and provides an additional measure of strength to the sidewall to preclude damage to the sealing membrane during insertion of the probe.
The outer surface 198 of the sidewall structure 192 includes upper end 214 and lower end 216. Generally the outer surface is substantially perpendicular to the base wall structure 194. In the embodiment shown, the outer surface 198 substantially tracks the membrane engaging flange 166 in a spaced apart orientation therefrom, and in particular, the outer surface 198 is inclined slightly inwardly. The lower end 216 of the outer surface 198 may include a chamfer 199 which substantially matches the surface variation of the membrane engaging flange 166.
The sidewall structure 192 has a greater thickness at the lower end 208, 216 of the inner surface 196 and the outer surface 198, respectively, than at the upper ends thereof. As such, deformation of the lower end of the sidewall structure is minimized relative to the top thereof, and the additional thickness provides further cushioning if the probe is inserted in a manner that is not directed at the valve opening 204.
With reference to
The valve opening 204 comprises a plurality of slits that are configured to separate and to sealingly engage a probe inserted therethrough. Typically, with the materials that are contemplated for the sealing membrane, upon removal of the probe, the material rejoins such that the slits substantially preclude the passage therethrough of fluid. In the embodiment shown, a substantially snowflake like configuration is shown, which is well suited to the grasping and sealingly engaging a probe of, for example, a cylindrical configuration.
The connector region 220 is shown in
With reference to
The tab 280 is configured to be insertable and restrainable within the recessed channel 167. With the tab inserted within the channel 167, the body attachment flange 170 of the sealing membrane 142 becomes compressed so as to form a fluid-tight seal between the lower seal surface 176 of the sealing membrane 142 and the membrane engagement flange 166 of opening 154. In particular, the ring presses against the membrane so that its base surface presses against the body attachment flange and the upper seal surface 172 engages the seal membrane engagement surface 282. The natural resilience of the sealing membrane allows for the sealed engagement against the ring and the body. Typically, the seal membrane engagement surface includes a surface area which engages a similarly configured surface area on the membrane itself. The surface area of engagement is such that a significant seal can be created therebetween.
The inner wall structure 284 is configured to preclude damage to the membrane proximate the engagement of the membrane with the membrane engagement flange 166. Typically, the bags associated with the present cap assembly, when full, may have a weight of, for example 25 pounds or the like. As such, when dropped onto a probe-type dispenser that is designed to extend through the membrane, damage to the membrane is of heightened concern. It has been found that the potential for damage to the membrane is greatly reduced with the presently configured inner wall structure 284. The inner wall structure 284 includes a inwardly sloping protective flange 286 that extends over a portion of the membrane and extends radially inwardly beyond the inward projection of the membrane engagement flange 166. The inwardly sloping protective flange terminates with a substantially planar wall 187 which is substantially parallel to a longitudinal axis of the opening.
In such a configuration, a downwardly projecting probe may hit the inner wall structure 184 which will direct the probe inwardly toward the membrane. As the probe is directed to the membrane, the engagement of the probe with the membrane occurs at a point that is spaced apart from the membrane engagement flange 166 and thus, an additional measure of give is observed. The inwardly sloping angle is configured to slope inwardly at an acute angle of approximately 20° to 50°, however, the invention is not limited thereto.
Furthermore, the configuration of the membrane enhances the ability to withstand impacts from the downwardly projecting probe. The sidewall structure and the connector region are configured to both deflect and to direct the probe toward the valve opening. In particular, the inner surface 196 is inclined inwardly to urge the probe toward the valve opening. Additionally, the lower portions of the sidewall structure have less deflection, due to the greater thickness to further urge the probe toward the valve opening. Further still, the greater thickness and the inward protrusion further provide additional protection to the membrane to promote the integrity of the membrane.
Turning now to
It should be noted that in the fully engaged configuration, the locking membrane has been directed into the outer flange of the cap, wherein the outer flange pushed against the outer surface of the cap engaging portion to direct the outer flange of the cap beyond the inward flange and toward the central pivot beam. The configuration of the inner surface of the inward flange precludes passage of the outer flange in the opposite direction without manipulating the handle portion of the locking mechanism to rotate the inward flange away from the outer flange and beyond the outer flange. At such time, the outer flange can be directed beyond the inward flange, as the connector is disengaged.
With respect to
With respect to
With respect to
The foregoing description merely explains and illustrates the invention and the invention is not limited thereto except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications without departing from the scope of the invention.
This application claims priority from U.S. Provisional Patent Application Ser. No. 61/842,423 entitled Self Sealing Bag in Box Cap Assembly, filed Jul. 3, 2013, the entire specification of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61842423 | Jul 2013 | US |