The present invention generally relates to the field of the electrical connectors, and particularly to a method for connecting on a frame an electrical contact receptacle of an electrical connector and a contact header of a homologous electrical connector, and a connecting system arranged for operating this method.
From the state of the art, this method has been used for connecting a device into a support structure, and particularly to install an electronic device (e.g. a radio, a CD reader or a GPS component) into the housing of a vehicle for connecting it to an electrical wiring network of the vehicle.
The support structure 9 is designed for receiving the device 8 and for connecting it to an external electrical network 30. Especially, it comprises a dashboard 15 defining an entrance 16 for the introduction of the device 8 into the support structure 9. The support structure 9 further comprises lateral guiding girders 14 extending from the back of the dashboard 15, along the length of the housing, that are designed for guiding the device 8 into the support structure (when the user pushes the device) until the bottom part of the support structure 9. This bottom part is constituted by a frame 13 fixed at the ends of the girders 14. The frame 13 comprises a connector receptacle 12 able to receive on one side an external electrical network 30 of the vehicle and on the other side the pin header 21 provided at the back side of the device 8. When the device is entirely housed in the support structure 9, the pins of the header 21 are then connected to the external electrical network 30. Optionally, fixing means are provided for fixing the front part of the device 8 to the dashboard 15.
Thus, both the housing of the device 8 in the support structure 9 of the vehicle and the connection of this device to the external electrical network 30 of the vehicle are ensured by simply pushing the device 8 along the plugging direction (the X-axis in
Now, the dimensions of the housing can vary according to the type of the vehicle.
Additionally, the dimensions of the devices can vary from a manufacturer to another one.
Then, it would be desirable to have a connector assembly that can accept a certain tolerance in the dimension of the housing and/or of the device.
It is known to find this kind of tolerance in the (YZ) plane by allowing a slight floating and/or rotation of the guiding girders with respect to the bottom frame.
Regarding the X-axis tolerance, it is known to add a spring whose compression ensures the force required for connecting the pin headers to the wiring harness. As the connector has to accommodate certain tolerances in the X-axis, the compression rate of the spring is chosen more or less high, depending on these tolerances.
A disadvantage of this connector assembly is that the spring force has always to be greater than the connexion force. The effort supplied by the operator is therefore equal to the connexion force plus an important margin that takes account of the tolerances. The assembly is further difficult to do because the connexion effort has to be maintained until the installation is completed. The conjunction of the spring with the mass of the connector might further create vibrations.
In view of the foregoing it is an object of the present invention to provide an improved connector assembly able to compensate for positional tolerances, and especially for compensated tolerance in the X-axis.
According to a first aspect of this invention therefore a connecting assembly comprising a frame, a contact receptacle (hereafter “receptacle”) of an electrical connector and a contact header (hereafter “header”) of a counterpart electrical connector to be plugged into the electrical connector according to a plugging direction, wherein it is arranged such that the header and the receptacle can be both independently pushed into the plugging direction with respect to the frame, and wherein it further comprises:
first stopping means arranged for stopping the header on the receptacle if the header is pushed according to the plugging direction with a force that is lower than a first force limit F2, and for being gone beyond if said force is greater than F2 such that the header and the receptacle are then connected together;
second stopping means arranged for stopping the receptacle on the frame if the receptacle is pushed according to the plugging direction with a force that is lower than a second force limit F3, and for being gone beyond if said second force is greater than F3 such that the receptacle is then mounted to the frame;
wherein F3 is greater than F2
Optional characteristics of this connecting assembly are:
third stopping means arranged for stopping the receptacle to the frame if the receptacle is pushed according to the plugging direction, the third stopping means being located with respect to the second stopping means such that the third stopping means is used before the second stopping means as the receptacle is pushed according to the plugging direction from a remote position;
means for releasing the third stopping means if the header is pushed according to the plugging direction with a third force that is greater than a third force limit F1, such that the receptacle goes beyond the third stopping means;
A second aspect of the invention proposes a method for connecting on a frame a contact receptacle (hereafter “receptacle”) of an electrical connector and a contact header (hereafter “header”) of a counterpart electrical connector to be plugged into the electrical connector according to a plugging direction, characterized in that the receptacle and the header are both mobile towards the plugging direction with respect to the frame, in that the method comprises the following steps:
Optional characteristic of this connecting method is:
A third aspect of this invention is to propose a method for disconnecting from a frame a contact receptacle (hereafter “receptacle”) of an electrical connector and a contact header (hereafter “header”) of a counterpart electrical connector having been plugged to the electrical connector according to a plugging direction, characterized in that the receptacle and the header are both able to be mobile in a direction opposite to the plugging direction with respect to the frame, in that the method comprises the following steps:
A fourth aspect of this invention is to propose a connector assembly for receiving and connecting an electrical device to an external electrical network according to a plugging axis, comprising:
a housing for housing the electrical device, comprising:
a front aperture for engaging the electrical device into the housing along the plugging axis;
lateral guiding means for guiding the electrical device from the front aperture to a rear part of the housing according to the plugging axis;
a fixed frame at a rear part of the housing structure, comprising second guiding means according to the plugging axis;
an electrical connector for receiving the external electrical network from a rear side and a counterpart electrical connector on a front side, the electrical connector being mounted to said second guiding means, being then mobile along the plugging axis, wherein the electrical connector comprising a contact receptacle (hereafter called “receptacle”);
a counterpart electrical connector for being plugged into the electrical connector according to the plugging axis, the counterpart electrical connector being further intended to be mounted at a back side of said electrical device and electrically connected to the latter, wherein it comprises a contact header (hereafter “header”) arranged for cooperating with said receptacle for allowing said plug;
first stopping means arranged for stopping the header on the receptacle if the header is pushed in the housing according to the plugging axis with a force that is lower than a first force limit F2, and for being gone beyond if said force is greater than F2 such that the header is then locked to the receptacle and that said connectors are plugged together;
second stopping means arranged for stopping the receptacle to the frame if the receptacle is pushed in the housing according to the plugging axis with a force that is lower than a second force limit F3, and for being gone beyond if said second force is greater than F3 such that the receptacle is then mounted to the frame;
wherein F3 is greater than F2.
Optional characteristics of this connector assembly are:
a stop wall perpendicular to the plugging axis and provided on the second deflectable tongue and
the back stop wall of the second shoulder,
wherein these stop walls are arranged for being in contact to each other if the receptacle and the frame are at a determined distance from each other and if the receptacle is pushed towards the frame, and
wherein the first tongue comprises means for deflecting the second tongue according to a direction perpendicular to the plugging axis such that the second tongue is sufficiently deflected from its initial position for releasing the abutment between said two stop walls if the header is pushed towards the frame with a force greater than F1;
the receptacle, if pushed then towards the frame, being able to go beyond the stop wall of the frame until being stopped at the second stopping means;
Other characteristics, objects, and advantages of the invention will appear in the following detailed description, which is not limitative illustrated with the following figures.
This connector system comprises mainly the two following parts:
the electrical or electronic device (represented in the
a support structure designed for receiving the device and for connecting it to an external electrical network; it comprises a counterpart electrical connector 20 for receiving the electrical connector 10 and connecting it to the external electrical network.
The support structure has a general parallelepipedic shape and comprises:
a front part 1 comprising an aperture 501 having a dimension equal or greater than the largest cross-section of the electrical device; the aperture 501 is typically defined by a dashboard 500;
a rear part 2 comprising a frame 300 and said counterpart electrical connector 20. The counterpart electrical connector 20 comprises a contact receptacle 200 (hereafter called “receptacle”) and electrical terminal elements 290 intended to receive the terminal parts of the external electrical network.
The receptacle 200 is designed for receiving from its rear side said terminal elements 290 of the external electrical network and for receiving on its front side said electrical connector 10 provided at the back side of the device, ensuring then the connection between the device and the external network;
lateral guiding means 401, included for instance in girders or rods 400, which define the sides of the support structure, extending between the lateral portions of the front part 1 and of the rear part 2 of the support structure.
The support structure defines then an external volume that is approximately the same as those of the housing intended to receive it. This housing (not shown in
The support structure defines also an internal volume that is approximately the volume of the electrical device to be engaged within.
It is to be noticed that, in the following description of the invention:
the direction of reference will be the plugging direction, which is pointed from the front part 1 of the support structure towards the rear part 2 of the support structure (along the X-axis);
the front sides of electrical connectors or of parts of them (i.e. receptacle 200 and header 100) are the sides from which they receive the counterpart connector;
Said electrical device is provided with an electrical connector 10 at its back side. This electrical connector comprises electrical support elements 190 connected to the circuit board 600 and a contact header 100 (hereafter called “header”) for making easier the connexion with said receptacle 200.
The header 100 can be clipped onto the rear part of the circuit board thanks to clipping means 150 (see
The header 100 has typically a parallelepipedic shape.
The header 100 is typically made of an electrical insulator material, like a rigid plastic.
The header 100 comprises one or more internal casings 180-180′ for housing the terminals of said electrical support elements 190.
The rear side of the header 100 comprises one opening by casing so as to allow the engagement of the electrical support elements 190 in the casings 180-180′. The electrical support elements 190 shown in
With reference to
Preferably, as shown in
According to the invention, the header 100 comprises two deflectable tongues 160-160′ (hereafter called “header tongue”) parallel to the X-axis.
In a first embodiment according to the invention (see
In a second embodiment according to the invention (see
The end of each header tongue 160 is provided with a front sloping ramp 161 (hereafter called “header ramp”) which extends from the end of the header tongue 160 outwardly with respect to the rear side 2 of the support structure. The header ramp 161 allows an external element, coming from the rear side 2 of the support structure according to the X-axis to slide on the header ramp 161.
Additionally, at least a portion of the bottom surface of each header tongue 260 that is located behind the header ramp 161 present a cavity 162 or a hole for housing an external element that had slid on and gone beyond the header ramp 161. Behind the header ramp 161, the cavity 162 defines a back stop wall 163 (hereafter called “header back stop wall”) that is perpendicular to the (XY) plane. Then, once an external element coming from the rear side 2 of the support structure had been slid on and gone beyond the header ramp 161, it will be stopped by this header back stop wall 162 if it is moved then to the opposite direction.
Furthermore, one lateral side of each header tongue 260 is provided with a rigid tab 164 (hereafter called “header tab”) extending from this side according to a direction parallel to Y-axis. The cross-section of each header tab 164 is designed for having a rear ramp 164″ at its bottom surface and a front ramp 164′ at its top surface such that an external element can slide on the rear ramp 164″ if it comes from the rear side of the header 100 according to the X-axis and can slide on the front ramp 164′ if it comes from the front side of the header 100 according to X-axis. Preferably, the angle α of the front ramp 164′ is smaller than the angle β of the rear ramp 164″, with respect to the X-axis (see
Furthermore, the length of each header tongue 160 is chosen so that its header ramp 161 overlaps a part of the receptacle 200 when the electrical connection between the different electrical elements of the header 100 and of the receptacle 200 is operated or close to be operated. Additionally, the configuration of each header tongue 160 is chosen so that it can be deflected along the Z-axis if an external elements slide on the header ramp 161, on the rear ramp 164″ of the header tab 164 or on the front ramp 164′ of the header tab 164.
Furthermore, the front side of the header 100 is provided with two transversal channels 130-130′ extending parallel the X-axis for receiving corresponding two counterpart centring fingers 230-230′ provided on the front side of the receptacle 200 (as seen later).
The frame 300 of the support structure is intended to be placed at the bottom side of the housing provided in the vehicle. Typically, this frame 300 is fixed to the housing or to the vehicle, and represents then the non-mobile part of the support structure. Additionally, the frame 300 is configured and made of materials for being static and rigid when forces used for the mating of the device or for the dismounting are exerted on it. The frame 300 can be made of plastic or metal.
It is to be noted that the front side of the frame 300 will be considered in the following as the side facing the front part 1 of the support structure.
From
From the interior side of each column, a L-shaped element extends in the (XY) plane such that one of the two legs 352 of the L is fixed to the associated column 330, and the other leg 350 of the L extends inwardly the support structure parallel to the X-axis, the second leg 350 forming then an inner protrusion 350. Eventually, some reinforcements 353 are provided for rigidifying the L-shaped elements with the interior surface of the columns 330-340.
Each protrusion 350 has substantially the same cross-section all along its length. It is designed for receiving a corresponding part of the receptacle 200 and for guiding the latter along its length (according to a direction parallel the X-axis). Optionally, the end parts 354 of these protrusions 350 are chamfered or bevelled for guiding the montage of the receptacle 200 thereon. Optionally, the ends of the protrusions 350 are provided with stop walls 355 facing the rear part 2 of the support structure, for preventing the receptacle 200 for being dismounted from the frame 300. The protrusions 350 are configured and made for being static and rigid when the receptacle 200 is supported thereon, even if forces are exerted on the frame 300.
Furthermore, two second L-shaped elements extend in the same manner from the respective columns 330-340. Optionally, a first leg 361 of each second L-shaped element, which is fixed to the associated column 330, has a common portion with the first leg 352 of the corresponding first L-shaped element. The second leg 360 of each second L-shaped element extends inwardly the support structure and is parallel to the X-axis. This second leg 360 constitutes a deflectable tongue (hereafter called “frame tongue”).
The end surface 370 of the frame tongue 360 is preferably perpendicular to the X-axis.
With reference to
Additionally, a rigid tab 364 (hereafter called “frame tab 364”) extends transversally to and from a side of each frame tongue 360. The cross-section of each frame tab 364 is chosen for presenting at a bottom side a front ramp 364′, and at a top surface a rear ramp 364″, such that an external element can slide on the front ramp 364′ if it comes from the front part 1 of the support structure and can slide on the rear ramp 364″ if it comes from the rear part 2 of the support structure. Advantageously, the slope ε of the front ramp 364′ is greater than the slope φ of the rear ramp 364″ of the frame tab 364, with respect to a (XY) plane.
Moreover, the frame tongue 360 is configured and made of materials such that it can be deflected along the Z-axis under a sliding force exerted on one of the ramps 381-382 of said frame shoulder 380 or on one of the ramps 364′-364″ of the frame tab 364.
Moreover, from
Especially, the respective front ramps 364′-164′ of the frame tab 364 and of the header 164 are designed for being able to be slid one onto the other if the header 100 is at said determined distance from the frame 300 and if it is moved according to the plugging direction, and the respective rear ramps 364″-164″ of the frame tab 364 and of the header tab 164 are made for being slidable one onto the other when the header 100 moves opposite to the plugging direction.
The receptacle 200 has preferably a parallelepipedic shape. It comprises at least one internal casing for receiving electrical terminals elements 290 of the external electrical network, the latter being linked to the ends (see
The receptacle 200 may be made of an electrical insulator material like a rigid plastic.
The receptacle 200 has one rear opening by casing for receiving the terminal elements 290 of the external electrical network (some examples of terminal elements that can be received in the casings through the rear opening of the receptacle 200 are depicted in
The front side of the receptacle 200 comprises front connecting elements 212-222 (female elements, like a grid, or male elements, like pins) for receiving the counterpart connecting elements 112-122 (respectively male elements or female elements) of the front side of the header 100.
As shown in
Advantageously, between each connector casing, the receptacle 200 comprises flat panels 231 that preferably extend in one (YZ) plane.
From two of these flat panels 231, two respective centring fingers 230-230′ extend according to directions parallel to the X-axis, towards the front part 1 of the support structure. The length and positions of these centring fingers 230-230′ are chosen such that they can enter into said transversal channels 130-130′ provided in the header 100, when the receptacle 200 and the header 100 are sufficiently close to each other. Thus, the centring fingers 230-230′ allows a first guiding step during the mating of the header 100 onto the receptacle 200, for operating the connection between the circuit board 600 (i.e. the device) and the external electrical network. Optionally, the end parts of the centring fingers 230-230′ are tipped in order to facilitate the engagement of the centring fingers 230-230′ into the corresponding transversal channels 130-130′, especially useful if a misalignment exists between the header 100 and the receptacle 200.
Furthermore, some lateral flat panels 250 are each provided with a transversal aperture to be engaged by one associated protrusion 350 of the frame 300. The cross-section of each aperture is equal or slightly greater than the cross-section of the associated protrusion 350. Thus, when the receptacle 200 is engaged onto said protrusions 350 of the frame 300 through these apertures, the receptacle 200 is hung on the frame 300. More particularly, the receptacle 200 is movable along the X-axis by sliding along the length of the protrusions 350.
Moreover, with reference to
a front ramp 261-261′ extending from the receptacle 200 top surface towards the rear part 2 of the support structure; and
a back stop wall 262-262′ that extends from the receptacle 200 top surface substantially perpendicularly to the X-axis.
From
The front shoulder 260 of the receptacle 200 can contact the frame shoulder 380 at a determined position of the receptacle 200 with respect to the frame 300. More particularly, at this determined position, the front ramp 261 of the front shoulder 260 can slide on the rear ramp 382 of the frame shoulder 380 when the receptacle 200 is deplaced opposite to the plugging direction, and the back stop wall 262 of the front shoulder 260 can come into abutment onto both the front ramp 381 of the frame shoulder 380 and the end 370 of the frame tongue 360 when the receptacle 200 is deplaced towards the plugging direction. Especially, the height of the front shoulder 260 of the receptacle 200 is chosen such that, when the back stop wall 262 of the front shoulder 260 of the receptacle 200 is stopped by the end part 370 of the frame tongue 360, said back stop wall 262 can go beyond said end part 370 of the frame tongue 360 if the frame tongue 360 is sufficiently deflected into the Z-direction. This deflection can be caused by a pressure exerted by the header tab 164 on the frame tab 364 at their respective front ramps 164′-364′ (as foregoing detailed), when these two tabs 164-364 are in contact to each other and the header 100 is in motion along the plugging direction.
The rear shoulder 260′ of the receptacle 200 can contact the header ramp 161, at a determined distance separating the receptacle 200 from the header 100. More particularly, at this determined distance, the header ramp 161 and the ramp 161′ of the rear shoulder 260′ are slidable one onto the other when the header 100 and the receptacle 200 approach one to the other, and the header back stop wall 162 can come into abutment onto the back stop wall 262′ of said rear shoulder 260′ when the header 100 and the receptacle 200 go away from each other. Especially, the respective positions of these two last back stop walls 162-262′ are chosen such that, when they are in contact to each other the plugging between the header 100 and the receptacle 200 is done. Moreover, the height of the rear shoulder 260′ of the receptacle 200 is chosen such that, when the header back stop wall 162 is stopped by the back stop wall 262′ of the rear shoulder 260′, the header back stop wall 163 can go beyond the back stop wall of the rear shoulder 260′ if the header tongue 160 is sufficiently deflected into the Z-direction. This deflection can be caused by a pressure exerted by the frame tab 364 on the header tab 164 at their respective rear ramps 364″-164″ (as foregoing detailed), when these two tabs 164-364 are in contact to each other and the header 100 is in motion in a direction opposite to the plugging axis.
The purpose of these motions and deflections will be clearly apparent from the following part of the specification.
Said shoulders 260-260′ of the receptacle 200 can be formed directly on a top surface of the receptacle 200 (see
Moreover, guiding means 401 are provided on both lateral sides of the support structure extending between the front part 1 and the rear part 2 of the support structure. These guiding means 401 may comprise longitudinal grooves (i.e. grooves parallel to the X-axis) for guiding a corresponding part of the electrical device (not shown). A corresponding part of the device provided on its lateral side can be for example a complementary longitudinal rib, or rollers whose diameters correspond to the width of the grooves. Of course, these longitudinal grooves 401 can alternatively be replaced by longitudinal ribs or rollers for receiving complementary grooves provided on the lateral sides of the electrical device. Other guiding means may be provided.
These guiding means 401 are provided on respective lateral guiding supports, like the internal sides of lateral walls or of lateral girders 400 (as shown in
Lateral guiding supports 400 can be fixed, at one end, to vertical columns 410-420, themselves respectively fixed to the frame 300.
The frame 300 and the columns 410-420 are preferably two distinct elements in order to allow a parallel movement of the frame 300 relatively to the columns 410-420 for compensating positional tolerances into the (YZ) plane. The lateral guiding supports can thus float or rotate with respect to said (YZ) plane. Centring pins 50 can be provided for ensuring such a (YZ) tolerance. With reference to
In the following, it will be disclosed a method for mating the electrical device into the support structure.
This method only requires from the operator to push the device into the support structure according to the plugging direction, the forces required to bring changes depending on the stage of the mating. In the following, the values of this force will be indicated by the “E” symbol.
The mating method comprises the following steps:
the introducing of the electrical (or electronic) device into the support structure through the dashboard 500;
a first guiding step of the device along the X-axis towards the rear part 2 of the support structure by sliding the guiding means of the device with the guiding means 401 of the support structure;
a second guiding step of the device towards the receptacle 200 by engaging the centring fingers 230 of the receptacle 200 into the transversal cavities 130 of the header 100 until the header ramp 161 contacts the rear shoulder 260′ of the receptacle 200 (
once the header 100 is stopped at said rear shoulder 260′ of the receptacle 200, the receptacle 200 is pushed away (by pushing the header 100 stopped at the rear shoulder 260) until the back stop wall 262 of the front shoulder 260 of the receptacle 200 comes into abutment with the end 370 of the frame tongue 360;
with reference to
as the header 100 is still stopped at the rear shoulder 260′ of the receptacle 200, a force exerted on the header 100 involves then the motion of the receptacle 200 such that the front shoulder 260 of the receptacle 200 is moved under the end 370 of the deflected frame tongue 360 towards the plugging direction until the back stop wall 262 of its front shoulder 260 stops onto the front ramp 381 of the frame shoulder 380 (see
with reference to
with reference to
For implementing these steps in this order, it is necessary to have F3>F2>F1.
It is to be noticed that, once the assembly receptacle 200-header 100 is mounted to the frame 300, a degree of freedom according to the X-axis is found by sliding this assembly onto the protrusions 350 of the frame 300.
Accordingly, the position of the device in the support structure can be adjusted along the X-axis.
Especially, the position of the device can be adjusted according to the size of the device and/or of the external housing.
Then, the operator will be able to fix the front part of the device onto the dashboard 500 very precisely and with a degree of freedom in the depth of the housing.
Additionally, the tolerance given in the (YZ) plane (thanks to the connection of the lateral guiding supports 400 to the frame 300), gives to the operator two other degrees of freedom.
The system according to the invention allows then a mating of devices having different dimensions in housings having different dimensions.
In the following, it will be detailed a method for removing the electrical device from the support structure.
This method only requires from the operator to pull away the device from the support structure in a direction opposite to the plugging axis. The mechanical force required for pulling away the device changes depending on the stage of the montage. In the following, the value of this force will be indicated by the “E” symbol.
It is to be noticed that the header 100 and the receptacle 200 are connected together and that these two latter elements are mounted to the frame 300.
The dismounting method comprises the following steps:
by pulling away the device, with reference to
pulling away the assembly header 100-receptacle 200 until the header 164 contacts the frame tab 364 (
with reference to
by pulling away the header 100, the header 100 goes then beyond the rear shoulder 260′ of the receptacle 200 (
guiding and removing the device from the support structure through the dashboard 500.
The method for disconnecting the electrical device from the support structure requires only to pull away the device according to a direction opposite to the plugging axis, by holding the device from its lateral sides for example.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2006/003457 | 7/13/2006 | WO | 00 | 5/18/2009 |
Publishing Document | Publishing Date | Country | Kind |
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WO2008/010018 | 1/24/2008 | WO | A |
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5931688 | Hasz et al. | Aug 1999 | A |
6045410 | Norizuki et al. | Apr 2000 | A |
6786747 | Kamath | Sep 2004 | B1 |
7077696 | Haga et al. | Jul 2006 | B2 |
20090209124 | Klein | Aug 2009 | A1 |
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26 38 187 | Mar 1978 | DE |
1 662 618 | Nov 2005 | EP |
Number | Date | Country | |
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20100035460 A1 | Feb 2010 | US |