This application is claims benefit of Serial No. 2008904784, filed 15 Sep. 2008 in Australia and which application is incorporated herein by reference. To the extent appropriate, a claim of priority is made to the above disclosed application.
The present invention relates to a connector block for electrically connecting a plurality of insulated conductors of a first data cable to corresponding insulated conductors of a second data cable.
Electronic data cables are used in modern communication systems to carry voice and data signals between transmitters and receivers. Electronic data cables typically consist of a number of twisted pairs of insulated copper conductors held together in a common insulating jacket. End portions of the insulated conductors of cables are typically terminated in slots of an electrical connector block by insulation displacement contacts (IDCs) seated in the slots. An insulation displacement contact is typically formed from a contact element which is bifurcated so as to define two opposed contact portions separated by a slot into which an insulated conductor may be pressed, or inserted, so that opposing edges of the contact portions engage and displace the insulation and such that the contact portions resiliently engage and make electrical connection with the conductor. The two opposed contact portions of the IDCs are laid open in the slots. As such, an end portion of an insulated conductor can be electrically connected to an IDC by pressing the end portion of the conductor into the slot; this pressing commonly requires the use of a tool specifically designed to mate with the slot and press the conductor into the IDC. It may be inconvenient to locate and operate such a tool whenever conductors are to be terminated. This may be especially the case where the tool is to be operated in a confined space.
International patent application number PCT/US02/05548 describes an insulation displacement connector terminal block with closely-spaced side-by-side pivoting wire stuffer elements. As the stuffer elements are positioned directly side-by-side, the overall dimension of the terminal block may be reduced. International patent application numbers PCT/US04/010553 and PCT/US04/032946 each describe lever-type terminal blocks. Each lever member is configured to receive a pair of telecommunications terminal conductors and connect them to “tip” and “ring” connectors in the body cavity of the block. The terminal blocks described above only serve to terminate wires projecting in one direction from the block.
It is generally desirable to overcome or ameliorate one or more disadvantages or limitations associated with existing connector blocks, or to at least provide a useful alternative.
In accordance with one aspect of the present invention, there is provided a connector block for electrically connecting a plurality of insulated conductors of a first data cable to corresponding insulated conductors of a second data cable, including:
Preferably, the IDCs of the first row of said rows of IDCs are electrically couplable to corresponding IDCs of the second row of said rows of IDCs.
Preferably, the levers of each pair of said pairs of levers are hingedly coupled to opposed sides of the block.
Preferably, a first lever of each pair of said levers includes a finger engaging section and two spaced apart arms extending therefrom to respective fulcrums so as to move the finger engaging section between open and closed conditions of use.
Preferably, a second lever of each pair of said levers includes a finger engaging section and two spaced apart arms extending therefrom, inside the spaced apart arms of the first lever, to respective fulcrums so as to move the finger engaging section between open and closed conditions of use.
Preferably, the arms of the first lever and the arms of the second lever of each pair of said pairs of levers cross over one another during movement between open and closed conditions of use.
Preferably, movement of the second lever of each pair of said pairs of levers away from the closed condition of use is limited by the arms of the second lever bearing against the finger engaging section of the corresponding first lever.
Preferably, the relative movement of the levers of each pair of said pairs with respect to corresponding opposed IDCs is effected as the levers move from an open condition of use to a closed condition of use.
Preferably, the fulcrums include lugs extending outwardly away from the arms of the levers into corresponding apertures of the block.
Preferably, the levers of each pair of said pairs of levers include insert guides shaped to at least partially receive end sections of respective ones of the insulated conductors of the first data cable and the second data cable and hold them in fixed positions for insertion into corresponding IDCs during said relative movement.
In accordance with another aspect of the invention, there is provided a method for electrically connecting an insulated conductor of a first data cable to a corresponding insulated conductor of a second data cable using the above-described connector block, including the steps of:
Preferred embodiments of the invention are hereinafter described, by way of non-limiting example only, with reference to the accompanying drawings, which are not to scale, in which:
a is an exploded perspective view of a section of the connector block shown in
b is an assembled view of the section connector block shown in
c is another view of the section of the connector block shown in
d is another view of the section of the connector block shown in
e is another view of the section of the connector block shown in
f is a front view of the section of the connector block shown in
g is a top view of the section of the connector block shown in
a is another view of the section of the connector block shown in
b is a section view of the section of the connector block shown in
a is a back perspective view of a first lever of a pair of levers of the connector block shown in
b is a back view of the lever shown in
a is a back perspective view of a second lever of a pair of levers of the connector block shown in
b is a back view of the lever shown in
The connector block 10 shown in
The connector block includes a housing 22 formed in front and back parts 22a, 22b. IDCs 14 seated in the back part 22b of the housing 22 extend into the front part 22a of the housing 22 in such a way that ends 24 of the bifurcated contact portions 26 of the IDCs 14 extend through apertures 28 in the common side 16 of the housing 22.
Preferred embodiments of the invention are hereafter described by way of reference to the pair 18 of levers 20a, 20b shown in
The first lever 20a of the pair 18 of levers includes a finger engaging section 29 and two spaced apart arms 31a, 31b extending therefrom to respective hinges 30 which act to move the lever 20a between the open position shown in
The hinges 30 of each lever 20a, 20b include lugs 33 extending outwardly away from the arms 31a, 31b of the levers 20a, 20b into corresponding apertures 35 of the block 10. The arms 31a, 31b of each lever 20a, 20b are at least partially resiliently compressible with respect to each other so that the lugs 33 can be located in corresponding apertures 35. The levers 20a, 20b can thereby be coupled to, or removed from, the block 10. As particularly shown in
Each lever 20a, 20b rotates about a hinge axis 32, 34 between the closed position, shown in
As particularly shown in
As shown in
A housing engaging side 60 of the first lever 20a, as shown in
Similarly, the housing engaging side 80 of the second lever 20a, as shown in
Movement of the levers 20a, 20b towards the closed position is limited by stopping surfaces 70 of the insert guides 62, 82 bearing against a body section of the connector block 10.
As particularly shown in
The levers 20a, 20b allow a user who is inserting the insulated conductors 44 into the connector block 10 to manually and/or digitally actuate the levers 20a, 20b to press the insulated conductors 44 into the respective IDCs 14. Use of the lever 20a, 20b means that there may be no requirement for a separate tool for pressing the conductors 44 into the IDCs 14.
Free ends 36 of the levers 20a, 20b extend past corresponding insert guides 62, 82 away from the hinge axis 34, 34. The free ends 36 may be used to manually and/or digitally actuate the lever 20a, 20b from the closed position towards the open position, thus removing the insulated conductors 44 from their the respective IDCs 14.
Each lever 20a, 20b provides a substantially sealed fit around any exposed conductor 48 of the insulated conductors 44 or the IDC 14. The levers 20a, 20b fit closely over the insulated conductors 44 and the IDCs 14, as shown in
When arranged in the closed position, insulated conductors 44 electrically connected to IDCs 14 of the first row 12a of IDCs 14 by levers 20a extend in opposite directions to the insulated conductors electrically connected to IDCs 14 of the second opposed row 12b of IDCs 14 by levers 20b. This arrangement gives the connector block 10 a narrow width or pitch (i.e. distance between the free ends 36 of the levers 20a, 20b). Each lever 20a, 20b moves sufficiently away from the front part 22a of the housing 22 into the open position to separate those parts of the lever 20a, 20b that receive the insulated conductors 44 from the IDCs 14. The IDCs 14 would otherwise block or hinder insertion of the insulated conductors 44 into the lever 20a, 20b. The insertion guides 62, 82 of each lever 20a, 20b are at a sufficiently large radius of rotation to allow the generally straight and resilient end sections 24 of the contact portions 26 of the IDCs 14 to slide in and out of the slots 68a, 68b, 88a, 88b with little deformation of the IDC 14 or the levers 20a, 20b. The radius of rotation is provided by having lever arms 31a, 31b of overlapping ranges of motion.
When the insulated conductors 44 are seated correctly in each lever 20a, 20b, the terminal ends of the insulated conductors 44 are visible abutting the end wall of each slot 64a, 64b, 84a, 84b through a window formed by a hole 114 in the respective lever 20a, 20b, as shown in
As particularly shown in
The levers 20a, 20b include latches 100 for holding them the closed position. Each latch 100 locks its lever 20a, 20b in the closed position, which then secures the insulated conductors 44 in the IDCs 14 by resisting vertical motion. Each latch 100 includes a projection 102 extending from a free end 36 of the lever extending past a side 104, 105 of the front part 22a of the housing 22; and a cavity 106 formed in the side 104, 105 of the upper part 22a of the housing 22 for receiving the projection 102. Each projection 102 includes an angled camming surface 108, for articulating with a corresponding camming surface 110 of the cavity 106. A further projection 112 on each projection 102 fits into its cavity 106 when the latch 100 is closed.
The projection 102 has sufficient natural resilience to allow the nose 112 to be manually deflected away from the side 104, 105 of the front part 22a of the housing 22 a sufficient distance to fit over the edge of its cavity 106 during insertion. The resilience of the projection 102 allows the nose 112 of the projection 102 to ‘snap’, or fit, into the cavity 106. The latch 100 preferably makes an audible closing sound when the nose 112 is received into its cavity 106. The audible ‘click’ allows a user to determine that the lever 20a, 20b is in the closed position, and/or that the insulated conductors 44 in the lever 20a, 20b have been fully, or correctly, inserted into the IDCs 14.
The connector block 10 is operated by performing the following steps:
Many modifications will be apparent to those skilled in the art without departing from the scope of the present invention as hereinbefore described with reference to the accompanying drawings.
Number | Date | Country | Kind |
---|---|---|---|
2008904784 | Sep 2008 | AU | national |
Number | Name | Date | Kind |
---|---|---|---|
3380013 | Krone et al. | Apr 1968 | A |
3388370 | Elm | Jun 1968 | A |
3611263 | Krone et al. | Oct 1971 | A |
3808582 | Alridge et al. | Apr 1974 | A |
3879099 | Shaffer | Apr 1975 | A |
3992072 | Anhalt et al. | Nov 1976 | A |
4040701 | Gressitt | Aug 1977 | A |
4047784 | Trank | Sep 1977 | A |
4127312 | Fleischhacker et al. | Nov 1978 | A |
4145103 | Knowles | Mar 1979 | A |
4157208 | Roberts et al. | Jun 1979 | A |
4159159 | Kaucic et al. | Jun 1979 | A |
4171857 | Forberg et al. | Oct 1979 | A |
4196956 | Hoffman | Apr 1980 | A |
4279460 | Forberg | Jul 1981 | A |
4283103 | Forberg et al. | Aug 1981 | A |
4306759 | Norden | Dec 1981 | A |
4326767 | Silbernagel et al. | Apr 1982 | A |
4341430 | Crawford | Jul 1982 | A |
4381132 | Tournier | Apr 1983 | A |
4444447 | Markwardt | Apr 1984 | A |
4484791 | Johnson | Nov 1984 | A |
4533196 | Forberg et al. | Aug 1985 | A |
4541679 | Fiedler et al. | Sep 1985 | A |
4541682 | Gerke et al. | Sep 1985 | A |
4547034 | Forberg et al. | Oct 1985 | A |
4634207 | Debbaut | Jan 1987 | A |
4645285 | Cozzens et al. | Feb 1987 | A |
4652070 | Suffi | Mar 1987 | A |
4652071 | DeBortoli et al. | Mar 1987 | A |
4680233 | Camin et al. | Jul 1987 | A |
4685756 | Gamarra | Aug 1987 | A |
4701138 | Key | Oct 1987 | A |
4705340 | Loose | Nov 1987 | A |
4714801 | Koblitz et al. | Dec 1987 | A |
4729738 | Heng et al. | Mar 1988 | A |
4741780 | Atkinson | May 1988 | A |
4764125 | Debortoli | Aug 1988 | A |
4767354 | Saligny | Aug 1988 | A |
4773876 | Nakamura et al. | Sep 1988 | A |
4822298 | Gerke et al. | Apr 1989 | A |
4826449 | Debortoli et al. | May 1989 | A |
4834669 | Siemon et al. | May 1989 | A |
4846721 | Debruycker et al. | Jul 1989 | A |
4846735 | Teichler et al. | Jul 1989 | A |
4864725 | Debbaut | Sep 1989 | A |
4871330 | Muller et al. | Oct 1989 | A |
4883431 | Uken et al. | Nov 1989 | A |
4934953 | Tenham et al. | Jun 1990 | A |
4954098 | Hollingsworth et al. | Sep 1990 | A |
4993966 | Levy | Feb 1991 | A |
5004869 | Koblitz et al. | Apr 1991 | A |
5009612 | Rishworth et al. | Apr 1991 | A |
5069637 | Baubles | Dec 1991 | A |
5090917 | Noorily et al. | Feb 1992 | A |
5139440 | Volk et al. | Aug 1992 | A |
5140746 | Debbaut | Aug 1992 | A |
5149278 | Waas et al. | Sep 1992 | A |
5163855 | Gerke et al. | Nov 1992 | A |
5195907 | Urban | Mar 1993 | A |
5229058 | Uken et al. | Jul 1993 | A |
5254015 | Robertson | Oct 1993 | A |
5281163 | Knox et al. | Jan 1994 | A |
5302137 | Suffi | Apr 1994 | A |
5359654 | Jensen et al. | Oct 1994 | A |
5423694 | Jensen et al. | Jun 1995 | A |
5451170 | Suffi | Sep 1995 | A |
RE35325 | Wass et al. | Sep 1996 | E |
5557250 | Debbaut et al. | Sep 1996 | A |
5588869 | Jensene et al. | Dec 1996 | A |
5597321 | Jacques | Jan 1997 | A |
5662493 | Reichle | Sep 1997 | A |
5681182 | Reichle | Oct 1997 | A |
5779504 | Dominiak et al. | Jul 1998 | A |
5785548 | Capper et al. | Jul 1998 | A |
5797759 | Mattis et al. | Aug 1998 | A |
5863215 | Debbaut et al. | Jan 1999 | A |
6025982 | Brower | Feb 2000 | A |
6074239 | Camps | Jun 2000 | A |
6074240 | Bradshaw et al. | Jun 2000 | A |
6113419 | Finley et al. | Sep 2000 | A |
6152760 | Reeser | Nov 2000 | A |
6162088 | Bonvallat et al. | Dec 2000 | A |
6254420 | Letailleur et al. | Jul 2001 | B1 |
6254421 | Denovich et al. | Jul 2001 | B1 |
6264495 | Robertson et al. | Jul 2001 | B1 |
6302723 | Baum et al. | Oct 2001 | B1 |
6406324 | Duesterhoeft et al. | Jun 2002 | B1 |
6475029 | Tucker et al. | Nov 2002 | B2 |
6616460 | Shimirak et al. | Sep 2003 | B1 |
6729900 | Dooley | May 2004 | B2 |
6811430 | Carrico et al. | Nov 2004 | B1 |
6893280 | Thompson et al. | May 2005 | B2 |
7018230 | Shimirak | Mar 2006 | B2 |
7056147 | Arias et al. | Jun 2006 | B2 |
7110534 | Mullaney et al. | Sep 2006 | B1 |
7165983 | Fasce et al. | Jan 2007 | B1 |
7303446 | Hills et al. | Dec 2007 | B2 |
7335049 | Alarcon et al. | Feb 2008 | B2 |
7547226 | Koessler | Jun 2009 | B2 |
Number | Date | Country |
---|---|---|
2622058 | Oct 1987 | FR |
2129630 | May 1984 | GB |
WO 9418722 | Aug 1994 | WO |
WO 9904454 | Jan 1999 | WO |
WO 02073743 | Sep 2002 | WO |
WO 2004100317 | Nov 2004 | WO |
WO 2005048408 | May 2005 | WO |
Number | Date | Country | |
---|---|---|---|
20100068917 A1 | Mar 2010 | US |