The present invention relates to a connector, particularly to a connector and a connector assembly that electrically connect a conductor portion of an electric wire to a contact portion exposed on a bottom surface of a sheet type connection object.
The present invention also relates to a connecting method for electrically connecting a conductor portion of an electric wire to a contact portion exposed on a bottom surface of a sheet type connection object.
In recent years, attention has been drawn to so-called smart clothes that can obtain user's biological data such as the heart rate and the body temperature only by being worn by the user. Such smart clothes have an electrode disposed at a measurement site and constituted of a flexible conductor, and when a wearable device serving as a measurement device is electrically connected to the electrode, biological data can be transmitted to the wearable device.
The electrode and the wearable device can be interconnected by, for instance, use of a connector connected to the flexible conductor.
However, when the wearable device is situated away from the measurement site, it is necessary to provide an electric path connecting the electrode disposed at the measurement site to the place where the connector is attached, and if such an electric path is formed from a flexible conductor, this causes higher electric resistance and higher cost.
To interconnect an electrode constituted of a flexible conductor and a wearable device by use of an electric wire that has low electric resistance and is inexpensive, it has been desired to develop a small-sized connector connecting the electric wire to the flexible conductor disposed on a garment.
For instance, JP 2007-214087 A discloses a connector shown in
However, the first connector 2 and the second connector 4 that are separately attached to the end of the substrate 1 and the tips of the electric wires 3 need to be fitted to each other in order to connect the electric wires 3 to the flexible conductor of the substrate 1, and this causes a larger size of a device; and there is a separable connection portion between the first connector 2 and the second connector 4, which impairs the reliability of electric connection.
The present invention has been made to overcome the conventional problems as above and aims at providing a connector and a connector assembly that can have a small size while electrically connecting, with high reliability, a conductor portion of an electric wire to a contact portion exposed on a bottom surface of a sheet type connection object.
The present invention also aims at providing a connecting method for electrically connecting a conductor portion of an electric wire to a contact portion exposed on a bottom surface of a sheet type connection object.
A connector according to the present invention is one connecting a conductor portion of an electric wire to a contact portion exposed on a bottom surface of a sheet type connection object, the connector comprising:
A connector assembly according to the present invention comprises:
A connecting method according to the present invention is one for connecting a conductor portion of an electric wire to a contact portion exposed on a bottom surface of a sheet type connection object, the method comprising:
An embodiment of the present invention is described below based on the accompanying drawings.
The connector 11 includes an insulator 12 of substantially flat plate shape made of an insulating resin material, and a plurality of metal terminals 13 retained by the insulator 12.
The coated electric wires 31 are aligned in a predetermined alignment direction and each extend in a direction orthogonal to the alignment direction in parallel to the surface of the insulator 12 of the connector 11. Each coated electric wire 31 has a structure in which the outer periphery of the conductor portion 31A is covered with an insulating coating portion 31B. With the use of the connector 11, the conductor portions 31A of the plurality of coated electric wires 31 are electrically connected to a plurality of contact portions, which will be described later, exposed on the bottom surface of the connection object 21. The conductor portion 31A of the coated electric wire 31 may be either a so-called solid wire constituted of one conductor or a so-called stranded wire constituted of plural conductors being stranded.
For convenience, the insulator 12 of the connector 11 is defined as extending along an XY plane, the alignment direction of the coated electric wires 31 is referred to as “X direction,” the direction in which each coated electric wire 31 extends toward the connector 11 is referred to as “+Y direction,” and the direction orthogonal to an XY plane is referred to as “Z direction.”
As shown in
At each of a −X directional end portion, a +X directional end portion, and a −Y directional end portion of the insulator 12, a wall portion 12B is formed to project in the +Z direction, and at the −Y directional end portion of the insulator 12, a plurality of electric-wire accommodating grooves 12C are formed to be aligned in the X direction. The electric-wire accommodating grooves 12C separately correspond to the coated electric wires 31, and each groove 12C extends in the Y direction across the wall portion 12B, is recessed from the flat surface 12A toward the −Z direction, and has an X directional groove width corresponding to the diameter of the coated electric wire 31.
In addition, a plurality of protrusion portions 12D are formed near a +Y directional end portion of the insulator 12 so as to be aligned in the X direction and project in the +Z direction.
The insulator 12 is provided with a through-hole 12E penetrating the insulator 12 in the Z direction at a position adjacent to the plurality of protrusion portions 12D, aligned in the X direction, on the −Y direction side thereof. The through-hole 12E extends in the X direction over all of the protrusion portions 12D aligned in the X direction.
Further, the plurality of metal terminals 13 are exposed on the flat surface 12A at positions adjacent to the through-hole 12E on the −Y direction side thereof.
As shown in
As shown in
The flat plate portion 13A has a top surface 13E facing in the +Z direction and is provided with two projections 13F projecting in the +Z direction from the top surface 13E. The two projections 13F each extend in the X direction and are disposed with a distance therebetween in the Y direction.
The spring portion 13B forms a pressing portion that presses the sheet type connection object 21 against the conductor portion 31A drawn from the coated electric wire 31, and is formed from a rising portion 13G rising toward the +Z direction from the +Y directional end portion of the flat plate portion 13A, and an arm portion 13H bent from a +Z directional end portion of the rising portion 13G and extending in the −Y direction. With the rising portion 13G and the arm portion 13H configured as above, the spring portion 13B has a cantilever shape projecting in the +Z direction from the flat plate portion 13A and extending toward the −Y direction (first direction).
In addition, a slit 13J is formed at a middle part in the X direction of the spring portion 13B so as to extend from a −Z directional end portion of the rising portion 13G connected to the flat plate portion 13A to the vicinity of a −Y directional end portion of the arm portion 13H.
Further, at a −Y directional end portion of the spring portion 13B, a curved portion 13K is formed to be curved toward the +Z direction.
In addition, due to the presence of the step portion 13C, the bottom plate portion 13D is disposed at a position deviated in the −Z direction from the flat plate portion 13A.
As shown in
The spring portion 13B of the metal terminal 13 projects in the +Z direction from the conductor-portion placement surface S, and a +Y directional end portion of the spring portion 13B is situated above the through-hole 12E penetrating the insulator 12 in the Z direction.
The step portion 13C of the metal terminal 13 is embedded in the insulator 12, and the lower surface on the −Z direction side of the bottom plate portion 13D forms the same plane as the lower surface of the insulator 12 and is exposed from the insulator 12 toward the −Z direction. The bottom portion of the electric-wire accommodating groove 12C of the insulator 12 is formed by the bottom plate portion 13D of the metal terminal 13.
As shown in
The connector 11 having the thus-configured metal terminals 13 and the insulator 12 that are integrally formed can be produced by, for instance, insert molding.
The sheet type connection object 21 is shown in
A top surface, extending along an XY plane and facing in the +Z direction, of the connection object 21 is covered with an insulating layer 21A.
In addition, a plurality of opening portions 21B are formed near a −Y directional end portion of the connection object 21 so as to be aligned in the X direction and penetrate the connection object 21 in the Z direction. The opening portion 21B has such a size that the spring portion 13B of the metal terminal 13 projecting in the +Z direction from the conductor-portion placement surface S of the connector 11 can be passed therethrough in the Z direction.
As shown in
As with the electric-wire accommodating grooves 12C, the protrusion portions 12D, and the metal terminals 13 of the connector 11, the opening portions 21B and the contact portions 21C are separately aligned in the X direction with the alignment pitch P1.
In addition, the contact portions 21C are formed from part of one wiring layer of the connection object 21 and connected to a plurality of wiring portions (not shown) covered with the insulating layer 21D.
When the connector assembly is assembled, first, the coated electric wires 31 are aligned in the X direction, the insulating coating portion 31B of each of the coated electric wires 31 is accommodated in the corresponding electric-wire accommodating groove 12C of the insulator 12 of the connector 11, and the conductor portion 31A drawn from the coated electric wire 31 is disposed on the conductor-portion placement surface S of the connector 11 from the −Y direction, as shown in
At this time, as shown in
In addition, as shown in
Next, as shown in
At this time, as shown in
In addition, the curved portion 13K formed at the −Y directional end portion of the spring portion 13B of the metal terminal 13 of the connector 11 and curved toward the +Z direction is situated on the +Z direction side of the connection object 21 through the opening portion 21B of the connection object 21.
By pulling the connection object 21 in the +Y direction in this state, the connection object 21 is displaced in the +Y direction relatively to the connector 11 as shown in
Consequently, the connection object 21 is sandwiched between the spring portion 13B passed through the opening portion 21B and the conductor portion 31A disposed on the conductor-portion placement surface S, and the contact portion 21C exposed on the bottom surface of the connection object 21 makes contact with the conductor portion 31A with predetermined contact pressure by the elastic force of the spring portion 13B and is electrically connected to the conductor portion 31A.
When the connection object 21 is displaced in the +Y direction, the opening portion 21B of the connection object 21 moves to the position of the protrusion portion 21D of the insulator 12 of the connector 11, and the protrusion portion 12D is inserted in the opening portion 21B.
Thus, the assembling operation of the connector assembly is completed.
The connector 11 has a simple configuration in which the plurality of metal terminals 13 are retained by the insulator 12 of substantially flat plate shape, and this makes it possible to obtain the thin connector 11 and the thin connector assembly.
Note that since the conductor portion 31A drawn from the coated electric wire 31 is disposed between the conductor-portion placement surface S and the spring portion 13B in the state where the conductor portion 31A penetrates the slit 13J formed in the spring portion 13B of the metal terminal 13, positional deviation of the conductor portion 31A with respect to the metal terminal 13 can be prevented, and further, the conductor portion 31A is prevented from making contact with and being short-circuited to the adjacent metal terminal 13.
In addition, since the metal terminal 13 is retained by the insulator 12 such that the +Y directional end portion of the spring portion 13B is situated above the through-hole 12E of the insulator 12, one can visually check from the −Z direction side of the connector 11 through the through-hole 12E that a +Y directional end portion of the conductor portion 31A of the coated electric wire 31 penetrates the slit 13J of the spring portion 13B of the metal terminal 13 as shown in
While the plurality of metal terminals 13 are retained by the insulator 12 by insert molding in the embodiment above, the invention is not limited thereto, and the plurality of metal terminals 13 may also be retained by the insulator 12 by, for example, press-fitting.
In addition, while the spring portion 13B of the metal terminal 13 retained by the insulator 12 forms a pressing portion that presses the sheet type connection object 21 against the conductor portion 31A of the coated electric wire 31 in the embodiment above, the invention is not limited thereto, and the connection object 21 may be pressed against the conductor portion 31A of the coated electric wire 31 by use of a pressing portion of cantilever shape integrally formed with the insulator 12 with an insulating resin material constituting the insulator 12.
As the sheet type connection object 21, either a flexible substrate or a rigid substrate may be used.
In the embodiment above, after the conductor portions 31A of the plurality of coated electric wires 31 are disposed on the conductor-portion placement surface S of the connector 11 from the −Y direction, the connection object 21 is disposed on the connector 11 such that the plurality of opening portions 21B of the connection object 21 are situated right above the spring portions 13B of the plurality of metal terminals 13 of the connector 11, and the connection object 21 is pulled in the +Y direction, whereby the plurality of contact portions 21C exposed on the bottom surface of the connection object 21 are electrically connected to the conductor portions 31A of the plurality of coated electric wires 31. Therefore, even when a flexible substrate is used as the connection object 21, it is not necessary to reinforce the flexible substrate with a reinforcing plate or the like, and a plurality of contact portions of the flexible substrate can be electrically connected to the conductor portions 31A of the plurality of coated electric wires 31 with high reliability.
In addition, when the insulator 12 of the connector 11 is made of a material having flexibility such as a rubber material, and a flexible substrate is used as the connection object 21, a connector assembly that is deformable along the alignment direction of the plurality of coated electric wires 31 can also be configured, for instance.
While the conductor portions 31A of the plurality of coated electric wires 31 are separately connected to the contact portions 21C of the connection object 21 in the embodiment above, the invention is not limited thereto, and a connector assembly may be configured such that the conductor portion 31A of one coated electric wire 31 is connected to the contact portion 21C of the connection object 21 in the same manner.
While the coated electric wire 31 is used as an electric wire connected to the connection object 21, an electric wire constituted only of the conductor portion 31A whose outer periphery is not covered with the insulating coating portion 31B may be connected to the connection object 21.
Number | Date | Country | Kind |
---|---|---|---|
2022-156650 | Sep 2022 | JP | national |