Patent Grant
10361510
This application claims benefit of priority to International Patent Application No. PCT/JP2017/017938, filed May 11, 2017, and to Japanese Patent Application No. 2016-115903, filed Jun. 10, 2016, the entire contents of each are incorporated herein by reference.
The present disclosure relates to a connector, a connector set and a manufacturing method for the connector, and more particularly, to a connector, a connector set, and a manufacturing method for the connector including a center conductor and an outer conductor.
As an disclosure relating to an existing connector, for example, a coaxial connector plug and a coaxial connector receptacle described in International Publication No. 2013/046829 are known.
The coaxial connector plug 500 includes an outer conductor 512 and a center conductor 514. When viewed from the upper side, the outer conductor 512 has a shape in which part of a circular ring is cut out (hereinafter, referred to as a “C shape”). The center conductor 514 is disposed at the center of the outer conductor 512 when viewed from the upper side.
The coaxial connector receptacle 600 includes an outer conductor 612 and a center conductor 614. When viewed from the upper side, the outer conductor 612 has an annular shape. The center conductor 614 is disposed at the center of the outer conductor 612 when viewed from the upper side.
The above-described coaxial connector plug 500 is connected to the coaxial connector receptacle 600 from the upper side, in a state in which the upper and lower sides in
The inventors of the present disclosure have found that, in the coaxial connector plug 500 and the coaxial connector receptacle 600 described in International Publication No. 2013/046829, intrusion or radiation of noise is likely to occur. More specifically, due to the elastic deformation of the outer conductor 512, the inner circumference surface of the outer conductor 512 is in contact with the outer circumference surface of the outer conductor 612. However, it is hard for the inner circumference surface of the C-shaped outer conductor 512 to deform into a shape substantially matching the outer circumference surface of the annular-shaped outer conductor 612. Therefore, not the entire inner circumference surface of the outer conductor 512 is evenly in contact with the outer circumference surface of the outer conductor 612, but part of the inner circumference surface of the outer conductor 512 is in contact with part of the outer circumference surface of the outer conductor 612. As a result, a tiny gap is formed between the inner circumference surface of the outer conductor 512 and the outer circumference surface of the outer conductor 612. Such a gap may have a risk of being an entering path for the noise that enters the center conductors 514 and 614 from the exterior of the coaxial connector plug 500 and the coaxial connector receptacle 600, or a radiation path for the noise that is radiated from the center conductors 514 and 614 to the exterior of the coaxial connector plug 500 and the coaxial connector receptacle 600.
Accordingly, the present disclosure provides a connector, a connector set, and a manufacturing method for a connector that can suppress the intrusion or radiation of noise.
A first connector according to an embodiment of the present disclosure is a first connector to be connected, from one side of a first direction, to a second connector provided with a second ground conductor including a second outer conductor formed in a cylindrical shape and having a virtual second center axis extending in the first direction. The first connector includes a first ground conductor including a first outer conductor formed in a cylindrical shape and having a virtual first center axis extending in the first direction, and a first contact section connected to the first outer conductor; a first center conductor provided in an area surrounded by the first outer conductor when viewed from the first direction; a first insulator provided in the area surrounded by the first outer conductor when viewed from the first direction and configured to fix relative positions of the first center conductor and the first outer conductor; and a first lock member. In a case where the first connector and the second connector are connected to each other, the first outer conductor is inserted in the second outer conductor or the second outer conductor is inserted in the first outer conductor. In the case where the first connector and the second conductor are connected to each other, the first lock member pushes the second connector toward the one side of the first direction, and the first contact section makes contact with the second ground conductor in such a manner as to surround a periphery of the first outer conductor when viewed from the first direction.
A connector set according to an embodiment of the present disclosure is a connector set including a first connector and a second connector, wherein the first connector and the second connector are connected to each other in such a manner that the first connector is positioned on one side of a first direction relative to the second connector. In the connector set, the first connector includes a first ground conductor including a first outer conductor formed in a cylindrical shape and having a virtual first center axis extending in the first direction, and a first contact section connected to the first outer conductor; a first center conductor provided in an area surrounded by the first outer conductor when viewed from the first direction; a first insulator provided in the area surrounded by the first outer conductor when viewed from the first direction and configured to fix relative positions of the first center conductor and the first outer conductor; and a first lock member. Meanwhile, the second connector includes a second ground conductor including a second outer conductor formed in a cylindrical shape and having a virtual second center axis extending in the first direction, and a second contact section connected to the second outer conductor; a second center conductor provided in an area surrounded by the second outer conductor when viewed from the first direction; a second insulator provided in the area surrounded by the second outer conductor when viewed from the first direction and configured to fix relative positions of the second center conductor and the second outer conductor; and a second lock member. Further, the first outer conductor is inserted in the second outer conductor or the second outer conductor is inserted in the first outer conductor; and the first center conductor and the second center conductor are connected to each other. In a case where the first connector and the second conductor are connected to each other, the first lock member pushes the second lock member toward the one side of the first direction. In the case where the first connector and the second connector are connected to each other, the first contact section and the second contact section make contact with each other in such a manner as to surround a periphery of the first outer conductor and the second outer conductor when viewed from the first direction.
A manufacturing method for a first connector according to an embodiment of the present disclosure includes integrating the first ground conductor and the first center conductor by insert molding using the first insulator made of a resin material.
A manufacturing method for a first connector according to an embodiment of the present disclosure includes insert molding of any one of the first ground conductor and the first center conductor using the first insulator made of a resin material, and press fitting of the other one of the first ground conductor and the first center conductor into the first insulator.
According to the present disclosure, the intrusion or radiation of noise can be suppressed.
Hereinafter, a male connector, a female connector, and a connector set according to an embodiment will be described.
(Configuration of Male Connector)
First, a male connector will be described with reference to the drawings.
Hereinafter, a normal direction of an upper surface Sa of a planar portion 112b of a ground conductor 112 is defined as an upper-lower direction. Further, when viewed from the upper side, a direction in which a center conductor 114 and a center conductor 115 are aligned is defined as a front-rear direction. Furthermore, a direction orthogonal to both the upper-lower direction and the front-rear direction is defined as a left-right direction. The upper-lower direction, the front-rear direction, and the left-right direction are orthogonal to each other. Note that, however, the upper-lower direction, the front-rear direction, and the left-right direction are directions defined for explanation, and may not match an upper-lower direction, a front-rear direction, and a left-right direction at a time when the male connector 110 is actually used.
The male connector 110 (an example of a first connector) is mounted on a circuit board such as a flexible printed circuit board, and includes the ground conductor 112, the center conductors 114 and 115, and an insulator 116, as illustrated in
The ground conductor 112 (an example of a first ground conductor) is manufactured by punching and bending a single metal plate (e.g., phosphor bronze) having conductive and elastic properties. Further, the ground conductor 112 is plated with Ni and Ag. As illustrated in
The outer conductor 112a (an example of a first outer conductor) is formed in a cylindrical shape having a virtual center axis Ax1 (an example of a first center axis) extending in the upper-lower direction (an example of a first direction). When viewed from the upper side, the outer conductor 112a has an oval shape whose longitudinal direction extends in the front-rear direction. The outer conductor 112a has an oval cross-sectional shape at any position in the upper-lower direction. The above cross-sectional shape is a shape of a cross section orthogonal to the upper-lower direction. Thus, except for an upper-side opening and a lower-side opening, none of a cutout, a hole, and the like connecting the inside and the outside of the outer conductor 112a are provided in the outer conductor 112a. The center axis Ax1 is a line obtained by connecting the center of gravity of each of cross sections orthogonal to the upper-lower direction in the outer conductor 112a. However, since the center axis Ax1 is a virtual axis, it cannot be visually recognized.
The planar portion 112b is a plate-like member that is connected to a lower end of the outer conductor 112a (an example of an end portion on one side in the first direction) and has the upper surface Sa (an example of a main surface) and a lower surface Sb that are orthogonal to the upper-lower direction. The upper surface Sa and the lower surface Sb have a substantially rectangular shape. The long sides of the upper surface Sa and the lower surface Sb extend in the front-rear direction. The short sides of the upper surface Sa and the lower surface Sb extend in the left-right direction. When viewed from the upper side, the center of each of the upper surface Sa and the lower surface Sb (intersection of diagonal lines) matches the center axis Ax1 of the outer conductor 112a. The outer conductor 112a has a structure projecting toward the upper side from the planar portion 112b.
Here, a boundary between the outer conductor 112a and the planar portion 112b will be described with reference to an enlarged view in
The support members 112c and 112d are connected to the planar portion 112b and aligned at a given interval in the front-rear direction (an example of a second direction). The support member 112c (an example of a first support member) is formed by bending a belt-like member extending from the vicinity of the rear end of the right long side of the planar portion 112b toward the right side. The support member 112c has a connection portion 122c and a leading end portion 124c. The connection portion 122c is bent at right angles with respect to the planar portion 112b so as to extend toward the upper side from the planar portion 112b. The leading end portion 124c is bent rightward from the upper end of the connection portion 122c so as to extend toward the lower side from the upper end of the connection portion 122c. Thus, the support member 112c has a U shape in which the upper and lower sides thereof are inverted when viewed from the front-rear direction. The support member 112c having the above structure can be elastically deformed so that an interval between the connection portion 122c and the leading end portion 124c is changed (particularly, widened).
The support member 112d (an example of a second support member) is formed by bending a belt-like member extending from the vicinity of the front end of the right long side of the planar portion 112b toward the right side. The support member 112d has a connection portion 122d and a leading end portion 124d. Since the structure of each of the connection portion 122d and the leading end portion 124d is the same as that of each of the connection portion 122c and the leading end portion 124c, description thereof will be omitted herein.
The lock member 112e is a leaf spring formed by bending part of the ground conductor 112, and is connected to the support members 112c and 112d. More specifically, the lock member 112e is located between the support member 112c and the support member 112d in the front-rear direction, and includes a connection portion 126e, an intermediate portion 128e, and a leading end portion 130e. The connection portion 126e has a belt-like shape extending in the front-rear direction. The rear end of the connection portion 126e is connected to the leading end portion 124c of the support member 112c. The front end of the connection portion 126e is connected to the leading end portion 124d of the support member 112d.
Further, the lock member 112e extends toward the upper side from the portion connected to the support members 112c and 112d, and bends leftward (that is, in a direction approaching the outer conductor 112a) so as to extend toward the lower side. In this embodiment, the intermediate portion 128e is connected to the upper end of the connection portion 126e and extends from the upper end of the connection portion 126e toward the lower left side. Further, the leading end portion 130e is connected to the lower end of the intermediate portion 128e and extends from the lower end of the intermediate portion 128e toward the lower right side. Further, the lower end of the leading end portion 130e is not connected to other configurations. The lock member 112e having the above structure can be elastically deformed so that a corner formed by the intermediate portion 128e and the leading end portion 130e moves in the left-right direction (particularly, to the right side).
The support members 112f and 112g are connected to the planar portion 112b and aligned at a given interval in the front-rear direction. Note that each of the structure of the support members 112f and 112g is plane-symmetric with the structure of each of the support members 112c and 112d with respect to a plane which passes through an intersection of diagonal lines of the upper surface Sa of the planar portion 112b and is perpendicular to the left-right direction. Therefore, detailed description of the support members 112f and 112g will be omitted.
The lock member 112h is a leaf spring formed by bending part of the ground conductor 112, and is connected to the support members 112f and 112g. Note that the structure of the lock member 112h is plane-symmetric with the structure of the lock member 112e with respect to a plane which passes through the intersection of the diagonal lines of the upper surface Sa of the planar portion 112b and is perpendicular to the left-right direction. Therefore, detailed description of the lock member 112h will be omitted.
The center conductors 114 and 115 (an example of a first center conductor) are manufactured by punching and bending a single metal plate (for example, phosphor bronze). Further, the center conductors 114 and 115 are plated with Ni and Ag. As illustrated in
The center conductor 114 includes a connection portion 114a and a mounting portion 114b. The connection portion 114a is formed in a cylindrical shape having a center axis extending in the upper-lower direction. Note that the upper end of the connection portion 114a is not opened. The mounting portion 114b is connected to the lower end of the connection portion 114a, and extends toward the lower side from the lower end of the connection portion 114a. As illustrated in
The center conductor 115 includes a connection portion 115a and a mounting portion 115b. However, since the structure of the center conductor 115 is the same as that of the center conductor 114, description thereof will be omitted.
The insulator 116 (an example of a first insulator) is provided in the area surrounded by the outer conductor 112a when viewed from the upper side, and fixes the relative positions of the center conductors 114, 115 and the outer conductor 112a. However, the insulator 116 may also be present outside the area surrounded by the outer conductor 112a. The insulator 116 includes retaining portions 116a and 116c, and a main body portion 116b. The main body portion 116b covers the entire inner circumference surface of the outer conductor 112a, and covers substantially the entire lower-side opening of the outer conductor 112a. However, as illustrated in
Further, the lower half of each of the connection portions 114a and 115a, and the mounting portions 114b and 115b are buried in the main body portion 116b. With this, the center conductors 114 and 115 are fixed to the insulator 116. Further, as illustrated in
As illustrated in an enlarged view in
As illustrated in the enlarged view in
Here, a positional relationship between the ground conductor 112 and the lower ends of the center conductors 114, 115 (lower ends of the mounting portions 114b and 115b) will be described. The height of the lower surface of the insulator 116 in the upper-lower direction and the height of the lower surface Sb in the upper-lower direction are equal to each other. Therefore, the lower surface of the insulator 116 and the lower surface Sb form a single plane. Further, as illustrated in
(Configuration of Female Connector)
Next, a female connector will be described with reference to the accompanying drawings.
Hereinafter, a normal direction of a planar portion 12b of a ground conductor 12 is defined as an upper-lower direction. Further, when viewed from the lower side, a direction in which a center conductor 14 and a center conductor 15 are aligned is defined as a front-rear direction. Furthermore, a direction orthogonal to both the upper-lower direction and the front-rear direction is defined as a left-right direction. The upper-lower direction, the front-rear direction, and the left-right direction are orthogonal to each other. Note that, however, the upper-lower direction, the front-rear direction, and the left-right direction are directions defined for explanation, and may not match an upper-lower direction, a front-rear direction, and a left-right direction at a time when the female connector 10 is actually used.
The female connector 10 (an example of a second connector) is mounted on a circuit board such as a flexible printed circuit board, and includes the ground conductor 12, the center conductors 14 and 15, and an insulator 16 as illustrated in
The ground conductor 12 (an example of a second ground conductor) is manufactured by punching and bending a single metal plate (e.g., phosphor bronze) having conductive and elastic properties. Further, the ground conductor 12 is plated with Ni and Ag. As illustrated in
The outer conductor 12a (an example of a second outer conductor) is formed in a cylindrical shape having a virtual center axis Ax2 (an example of a second center axis) extending in the upper-lower direction. When viewed from the lower side, the outer conductor 12a has an oval shape whose longitudinal direction extends in the front-rear direction. The outer conductor 12a has an oval cross-sectional shape at any position in the upper-lower direction. Thus, except for an upper-side opening and a lower-side opening, none of a cutout, a hole, and the like connecting the inside and the outside of the outer conductor 12a are provided in the outer conductor 12a. Further, as illustrated in
The planar portion 12b is a plate-like member that is connected to the lower end of the outer conductor 12a and includes a lower surface Sc and an upper surface Sd orthogonal to the upper-lower direction. The lower surface Sc and the upper surface Sd have a substantially rectangular shape. The long sides of the lower surface Sc and the upper surface Sd extend in the front-rear direction. The short sides of the lower surface Sc and the upper surface Sd extend in the left-right direction. When viewed from the lower side, the center of the lower surface Sc and the upper surface Sd (intersection of diagonal lines) matches the center axis Ax2 of the outer conductor 12a. The outer conductor 12a has a structure projecting toward the upper side from the planar portion 12b.
Here, a boundary between the outer conductor 12a and the planar portion 12b will be described with reference to an enlarged view in
The support members 12c and 12d are connected to the planar portion 12b. The support member 12c is formed by bending a substantially rectangular member extending from a right long side of the planar portion 12b toward the right side. The support member 12c includes a side surface portion 22c and a mounting portion 24c. The side surface portion 22C is bent at right angles with respect to the planar portion 12b so as to extend toward the upper side from the planar portion 12b. The mounting portion 24c is bent at right angles with respect to the side surface portion 22c so as to extend from the upper end of the side surface portion 22c toward the left side. As a result, the support member 12c has an L shape when viewed from the front side.
Note that an opening H20 (see
The support member 12d is formed by bending a substantially rectangular member extending from a left long side of the planar portion 12b toward the left side. The support member 12d includes a side surface portion 22d and a mounting portion 24d. Note that the structure of each of the side surface portion 22d and the mounting portion 24d is plane-symmetric with the structure of each of the side surface portion 22c and the mounting portion 24c with respect to a plane which passes through an intersection of diagonal lines of the lower surface Sc of the planar portion 12b and is perpendicular to the left-right direction. Therefore, detailed description of the side surface portion 22d and the mounting portion 24d will be omitted herein.
The lock member 12e is connected to the planar portion 12b. More specifically, the lock member 12e is a projection slightly projecting from the right long side of the planar portion 12b to the right side. When viewed from the upper side, the lock member 12e has an isosceles trapezoidal shape. The lower bottom of the lock member 12e matches the right long side of the planar portion 12b. Further, the lock member 12e is provided at a position overlapping with the opening H20 in the front-rear direction.
The lock member 12f is connected to the planar portion 12b. Note that the structure of the lock member 12f is plane-symmetric with the structure of the lock member 12e with respect to a plane which passes through the intersection of the diagonal lines of the lower surface Sc of the planar portion 12b and is perpendicular to the left-right direction. Therefore, detailed description of the side surface portion 22d and the mounting portion 24d will be omitted herein.
The center conductors 14 and 15 (an example of a second center conductor) are manufactured by punching and bending a single metal plate (for example, phosphor bronze). Further, the center conductors 14 and 15 are plated with Ni and Ag. As illustrated in
The center conductor 14 includes a connection portion 14a and a mounting portion 14b. The connection portion 14a is formed in a cylindrical shape having a center axis extending in the upper-lower direction. Note that the lower end of the connection portion 14a is open. In addition, the connection portion 14a is provided with three slits Si to S3 extending in the upper-lower direction. With this, the connection portion 14a can be elastically deformed so that the diameter of the connection portion 14a is changed (particularly, widened) when viewed from the lower side.
The mounting portion 14b is connected to the upper end of the connection portion 14a, and extends toward the upper side from the upper end of the connection portion 14a. As illustrated in
The center conductor 15 includes a connection portion 15a and a mounting portion 15b. However, since the structure of the center conductor 15 is the same as that of the center conductor 14, description thereof will be omitted.
The insulator 16 (an example of a second insulator) is provided inside the area surrounded by the outer conductor 12a when viewed from the lower side, and fixes relative positions of the center conductors 14, 15 and the outer conductor 12a. However, the insulator 16 may also be provided outside the area surrounded by the outer conductor 12a. The insulator 16 includes retaining portions 16a and 16c, and a main body portion 16b. The main body portion 16b covers the entire inner circumference surface of the outer conductor 12a, and covers substantially the entire upper-side opening of the outer conductor 12a. However, as illustrated in
Further, the mounting portions 14b and 15b are buried in the main body portion 16b. With this, the center conductors 14 and 15 are fixed to the insulator 16. As illustrated in
As illustrated in the enlarged view in
As illustrated in the enlarged view in
As illustrated in
Here, a positional relationship between the ground conductor 12 and the upper ends of the center conductors 14, 15 (the upper ends of the mounting portions 14b, 15b) will be described. The height of the upper surface of the insulator 16 in the upper-lower direction and the height of the upper end of the outer conductor 12a in the upper-lower direction are equal to each other. Therefore, the upper surface of the insulator 16 and the upper end of the outer conductor 12a form a single plane. Further, as illustrated in
(Connection of Male Connector and Female Connector)
Hereinafter, the connection of the male connector 110 and the female connector 10 will be described with reference to the accompanying drawings.
The circuit board 200 illustrated in
When the male connector 110 is mounted on the circuit board 200, solder cream is applied to the land electrodes 202, 204, and 206. Then, the male connector 110 is set on the upper surface of the circuit board 200 such that the lower surface Sb contacts the land electrode 202 and the lower ends of the mounting portions 114b and 115b contact the land electrodes 204 and 206. After that, the solder is melted in a heating process, and then the solder is solidified in a cooling process. As a result, the male connector 110 is mounted on the circuit board 200.
The circuit board 220 illustrated in
When the female connector 10 is mounted on the circuit board 220, solder is applied to the land electrodes 222, 224, and 226. Then, the female connector 10 is set on the lower surface of the circuit board 220 such that the mounting portions 24c and 24d contact the land electrode 222, and the upper ends of the mounting portions 14b and 15b contact the land electrodes 224 and 226. After that, the solder is melted in a heating process, and then the solder is solidified in a cooling process. As the result, the female connector 10 is mounted on the circuit board 220.
The male connector 110 and the female connector 10 mounted on the circuit boards 200 and 220, as described above, are connected to each other so that the male connector 110 is positioned on the lower side relative to the female connector 10 as illustrated in
When the male connector 110 is connected to the female connector 10, the connection portion 114a is inserted in the connection portion 14a from the lower side. Thus, the connection portion 14a and the connection portion 114a are electrically connected.
When the outer conductor 112a enters the outer conductor 12a from the lower side, the lock members 12e and 12f come into contact with the lock members 112e and 112h (more precisely, the intermediate portion 128e and an intermediate portion 128h), respectively, from the upper side. Further, when the outer conductor 112a goes up, the lock member 12e pushes the lock member 112e to the right direction side, and the lock member 12f pushes the lock member 112h to the left direction side. With this, in
In the connector set 1 as described above, a high frequency signal is applied to the center conductors 14, 15, 114, and 115. The high frequency signal applied to the center conductors 14, 114 and the high frequency signal applied to the center conductors 15, 115 are a differential transmission signal, for example. The ground conductors 12 and 112 are maintained at a ground potential.
(Manufacturing Method for Male Connector and Female Connector)
Hereinafter, manufacturing methods for the male connector 110 and the female connector 10 will be described. Since the manufacturing method for the male connector 110 and the manufacturing method for the female connector 10 are substantially the same, the manufacturing method for the male connector 110 will be described, and description of the manufacturing method for the female connector 10 will be omitted herein.
First, a metal plate of phosphor bronze is punched and bent to produce the ground conductor 112 as illustrated in
Next, a metal plate of phosphor bronze is punched and bent to produce the center conductors 114, 115 and the ground conductor 112 as illustrated in
Next, the ground conductor 112, the center conductors 114 and 115, and the insulator 116 made of a resin material are integrated by insert molding. More specifically, the ground conductor 112 and the center conductors 114, 115 are set in a mold, and a molten resin (for example, a liquid crystal polymer) is injected into the mold. Thereafter, the resin is cooled and cured. Through the above processes, the male connector 110 is completed.
Note that, after the ground conductor 112 and the insulator 116 made of a resin material are integrated by insert molding, the center conductors 114 and 115 may be press-fitted into the insulator 116. Alternatively, after the center conductors 114, 115 and the insulator 116 made of a resin material are integrated by insert molding, the ground conductor 112 may be press-fitted into the insulator 116.
(Effect)
According to the male connector 110, the female connector 10, and the connector set 1 configured as described above, intrusion or radiation of noise can be suppressed. More specifically, the outer conductors 112a and 12a have a cylindrical shape, and the outer conductor 112a is inserted in the outer conductor 12a. In this case, a space Sp between the inner circumference surface of the outer conductor 12a and the outer circumference surface of the outer conductor 112a (see
According to the male connector 110, the female connector 10, and the connector set 1, the male connector 110 and the female connector 10 are fixed to each other. More specifically, the outer conductor 512 described in International Publication No. 2013/046829 is elastically deformed to hold the outer conductor 612. On the other hand, since the outer conductor 12a is not elastically deformed, it does not hold the outer conductor 112a. The outer conductors 12a and 112a merely perform positioning of the male connector 110 and the female connector 10 in the front-rear direction and in the left-right direction by the outer conductor 112a being inserted in the outer conductor 12a. As such, the male connector 110 includes the lock members 112e and 112h configured to push the lock members 12e and 12f of the female connector 10 to the lower side when the male connector 110 and the female connector 10 are connected. With this, the female connector 10 is pressed against the male connector 110 so that the male connector 110 and the female connector 10 are positioned in the upper-lower direction, and the male connector 110 and the female connector 10 are fixed.
As described above, according to the male connector 110, the female connector 10, and the connector set 1, the outer conductors 12a and 112a are not elastically deformed in order to suppress the intrusion and radiation of noise. That is, each of the outer conductors 12a and 112a does not have a lock function. Instead, the male connector 110 includes the lock members 112e and 112h configured to push the lock members 12e and 12f of the female connector 10 to the lower side. In other words, the male connector 110 and the female connector 10 have a lock function at different portions other than the outer conductors 12a and 112a. Thus, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to both suppress the intrusion or the radiation of noise and fix the male connector 110 and the female connector 10 at the same time, which has been difficult to realize by the known art.
Further, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to more effectively suppress the intrusion and radiation of noise because of the following reasons. More specifically, the planar portion 112b includes the upper surface Sa. The planar portion 12b includes the lower surface Sc. Then, when the male connector 110 and the female connector 10 are connected to each other, the upper surface Sa and the lower surface Sc are brought into surface contact with each other. With this, it is more effectively suppressed that a noise path is formed between the upper surface Sa and the lower surface Sc so that it is possible to more effectively suppress the intrusion and radiation of noise.
Further, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to easily connect the male connector 110 and the female connector 10 to each other. More specifically, the lock member 112e extends toward the upper side from the portion connected to the support members 112c and 112d, and bends toward a direction approaching the outer conductor 112a (left side) so as to extend toward the lower side. Further, the lock member 112h extends toward the upper side from the portion connected to the support members 112f and 112g, and bends toward a direction approaching the outer conductor 112a (right side) so as to extend toward the lower side. As a result, the leading ends of the lock members 112e and 112h face the lower side. Accordingly, when the male connector 110 is connected from the lower side of the female connector 10, it is possible to suppress a situation in which the leading ends of the lock members 112e and 112h are caught by the female connector 10. As a result, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to easily connect the male connector 110 and the female connector 10 to each other. Further, by adjusting an angle formed by the connection portion 126e and the intermediate portion 128e and an angle formed by a connection portion 126h and the intermediate portion 128h, it is possible to adjust the strength of the fixing of the male connector 110 and the female connector 10.
Further, according to the male connector 110, the female connector 10, and the connector set 1, the male connector 110 and the female connector 10 are firmly fixed. More specifically, by the lock member 112e pushing the lock member 12e to the lower left side, the lock member 112e is pushed to the upper right side by the reaction. When the lock member 112e is displaced to the right side due to this reaction, the force of the lock member 112e pushing the lock member 12e becomes small. Therefore, the lock member 112e is positioned between the support member 112c and the support member 112d, and is connected to the support member 112c and the support member 112d. Thus, the lock member 112e is supported from both the front and rear sides. As a result, the displacement of the lock member 112e to the right side due to the reaction is suppressed. Accordingly, the lock member 112e pushes the lock member 12e with a sufficiently large force, so that the male connector 110 and the female connector 10 are firmly fixed. It can be said that the lock member 112h functions in a similar manner to that of the lock member 112e.
Further, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to suppress a situation in which the insulator 116 is disengaged from the ground conductor 112 toward the upper side. More specifically, the insulator 116 is in contact with the surface F2 of the outer conductor 112a facing the lower side, as illustrated in the enlarged view in
Further, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to suppress a situation in which the insulator 116 is disengaged from the ground conductor 112 toward the lower side. More specifically, the insulator 116 is in contact with the surface F1 of the outer conductor 112a facing the upper side, as illustrated in the enlarged view in
Further, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to suppress a situation in which the insulator 16 is disengaged from the ground conductor 12 toward the upper side. More specifically, the insulator 16 is in contact with the surface F3 of the outer conductor 12a facing the lower side, as illustrated in the enlarged view in
Further, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to suppress a situation in which the insulator 16 is disengaged from the ground conductor 12 toward the lower side. More specifically, the insulator 16 is in contact with the surface F4 of the outer conductor 12a facing the upper side, as illustrated in the enlarged view in
In addition, the through-holes H1 and H2 passing through the main body portion 116b in the upper-lower direction are provided on the left side of each of the center conductors 114 and 115. Therefore, it can be visually recognized that the center conductors 114 and 115 are soldered to the land electrodes 204 and 206 through the through-holes H1 and H2. Further, by providing the through-holes H1 and H2, flux rising is also suppressed.
Further, on the left side of each of the center conductors 14 and 15, the through-hole H3 passing through the main body portion 16b in the upper-lower direction is provided. Therefore, it can be visually recognized that the center conductors 14 and 15 are soldered to the land electrodes 224 and 226 through the through-hole H3. Further, by providing the through-hole H3, flux rising is also suppressed.
Further, according to the male connector 110, the female connector 10, and the connector set 1, the positioning of the male connector 110 and the female connector 10 in the front-rear direction and in the left-right direction can be accurately performed. Hereinafter, a connector set in which an outer circumference surface of an outer conductor 812 corresponding to the outer conductor 112a and an inner circumference surface of an outer conductor 712 corresponding to the outer conductor 12a are directly in contact with each other, will be described as a connector set according to a reference example. Note that the connector set according to the reference example is an example of the connector set according to the present disclosure.
The outer conductors 712 and 812 are manufactured by bending a metal plate, or the like. Since the machining accuracy of the stated conductors 712 and 812 is not relatively high, it is difficult to make the outer circumference surface of the outer conductor 812 and the inner circumference surface of the outer conductor 712 come into close contact with each other.
Meanwhile, in the female connector 10, the insulator 16 covers the inner circumference surface of the outer conductor 12a. The outer conductor 112a is inserted in the outer conductor 12a. This causes the insulator 16 to make contact with the outer circumference surface of the outer conductor 112a. The insulator 16 is manufactured by, for example, injection molding in which a resin is injected into a mold. The machining accuracy of the above insulator 16 is higher than that of the outer conductor 612 manufactured by bending a metal plate. Therefore, it is easy to make the insulator 16 be in close contact with the outer circumference surface of the outer conductor 12a. As a result, according to the male connector 110, the female connector 10, and the connector set 1, the positioning of the male connector 110 and the female connector 10 in the front-rear direction and in the left-right direction can be accurately performed. Note that, however, the outer circumference surface of the outer conductor 112a and the outer circumference surface of the outer conductor 12a may be directly in contact with each other.
Further, according to the male connector 110, the female connector 10, and the connector set 1, intrusion or radiation of noise can be suppressed. More specifically, in the male connector 110, the ground conductor 112 (the planar portion 112b) surrounds the periphery of the lower ends of the center conductors 114 and 115 on the plane S20. The plane S20 is a plane which passes through the lower ends of the center conductors 114 and 115, and is orthogonal to the upper-lower direction. As a result, the lower end of each of the center conductors 114 and 115 does not protrude to the lower side from the ground conductor 112. Accordingly, when the male connector 110 is mounted on the circuit board 200, the lower end of each of the center conductors 114 and 115 is covered with the outer conductor 112a when viewed from the front-rear direction and the left-right direction. As a result, it is possible to suppress a situation in which noise enters the vicinity of the lower ends of the center conductors 114 and 115, a situation in which noise is radiated from the vicinity of the lower ends of the center conductors 114 and 115, and the like. Further, in the female connector 10, the ground conductor 12 (the planar portion 12b) surrounds the periphery of the upper ends of the center conductors 14 and 15 on the plane S22. The plane S22 is a plane which passes through the upper ends of the center conductors 14 and 15, and is orthogonal to the upper-lower direction. Therefore, according to the female connector 10, it is possible to suppress the intrusion or radiation of noise due to the same reason as that in the male connector 110.
Further, according to the male connector 110, the female connector 10, and the connector set 1, it is possible to suppress the intrusion or radiation of noise due to the following reasons as well. More specifically, the lower end of each of the center conductors 114 and 115 is surrounded by the outer conductor 112a when viewed from the lower side, and does not exist outside the outer conductor 112a. With this, in the male connector 110, a situation in which noise enters the center conductors 114 and 115, and a situation in which noise is radiated from the center conductors 114 and 115 to the outside of the outer conductor 112a are suppressed. Also, due to the same reason described above, in the female connector 10, a situation in which noise enters the center conductors 14 and 15, and a situation in which noise is radiated from the center conductors 14 and 15 to the outside of the outer conductor 12a are suppressed.
(First Variation)
Hereinafter, a male connector 110a, a female connector 10a, and a connector set according to a first variation will be described with reference to the drawings.
The male connector 110 has the four support members 112c, 112d, 112f and 112g, and the two lock members 112e and 112h. Meanwhile, the male connector 110a has two support members 112i and 112l, and four lock members 112j, 112k, 112m, and 112n. Hereinafter, the male connector 110a will be described while focusing mainly on such differences.
The support member 112i is provided in the vicinity of the center of a right long side of the planar portion 112b. Since the structure of the support member 112i is similar to that of the support members 112c and 112d, description thereof will be omitted herein.
The lock member 112j is connected to the support member 112i from the rear side. In other words, the lock member 112j is positioned on the upper side of a right rear corner of the planar portion 112b. The lock member 112k is connected, from the front side, to the support member 112i. In other words, the lock member 112k is positioned on the upper side of a right front corner of the planar portion 112b. Since the lock members 112j and 112k have the same structure as that of the lock member 112e, description thereof will be omitted herein.
The support member 112l is provided in the vicinity of the center of a left long side of the planar portion 112b. Since the structure of the support member 112l is similar to that of the support members 112f and 112g, description thereof will be omitted herein.
The lock member 112m is connected to the support member 112l from the rear side. In other words, the lock member 112m is positioned on the upper side of a left rear corner of the planar portion 112b. The lock member 112n is connected, from the front side, to the support member 112l. In other words, the lock member 112n is positioned on the upper side of a left front corner of the planar portion 112b. Since the lock members 112m and 112n have the same structure as that of the lock member 112h, description thereof will be omitted herein. Further, since other structures of the male connector 110a are the same as those of the male connector 110, description thereof will be omitted.
The female connector 10 has two lock members 12e and 12f. Meanwhile, the female connector 10a has four lock members 12j, 12k, 12m, and 12n. Hereinafter, the female connector 10a will be described while focusing mainly on such differences.
The lock member 12j projects to the right side from the vicinity of the rear end of a right long side of a planar portion 12b. The lock member 12k projects to the right side from the vicinity of the front end of the right long side of the planar portion 12b. The lock member 12m projects to the left side from the vicinity of the rear end of a left long side of the planar portion 12b. The lock member 12n projects to the left side from the vicinity of the front end of the left long side of the planar portion 12b.
A support member 12c is connected to the vicinity of the center of the right long side of the planar portion 12b. A support member 12d is connected to the vicinity of the center of the left long side of the planar portion 12b. Since other structures of the female connector 10a are the same as those of the female connector 10, description thereof will be omitted.
In the connector set including the male connector 110a and the female connector 10a, the lock members 112j, 112k, 112m, and 112n push the lock members 12j, 12k, 12m, and 12n, respectively, to the lower side. As a result, when viewed from the upper side, the female connector 10a is fixed by the male connector 110a at four corners of the planar portion 12b.
According to the male connector 110a, the female connector 10a, and the connector set configured as described above, it is possible, both to suppress the intrusion or radiation of noise and to secure the fixing between the male connector 110 and the female connector 10 due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1. According to the male connector 110a, the female connector 10a, and the connector set, it is possible to more effectively suppress the intrusion and the radiation of noise due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1.
Further, according to the male connector 110a, the female connector 10a, and the connector set, it is possible to easily connect the male connector 110a and the female connector 10a to each other due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1. Moreover, according to the male connector 110a, the female connector 10a, and the connector set, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1, it is possible to suppress a situation in which the insulators 116 and 16 are disengaged from the ground conductors 112 and 12 toward the upper side and the lower side, respectively.
Further, according to the male connector 110a, the female connector 10a, and the connector set, it is possible to visually recognize that the center conductors 114, 115, 14, and 15 are soldered to the land electrodes 204, 206, 224, and 226, respectively, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1. Furthermore, by providing the through-holes H1, H2, and H3, flux rising is suppressed.
According to the male connector 110a, the female connector 10a, and the connector set, it is possible to accurately perform the positioning of the male connector 110a and the female connector 10a in the front-rear direction and in the left-right direction, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1. In addition, according to the male connector 110a, the female connector 10a, and the connector set, it is possible to suppress the intrusion or radiation of noise, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1.
Further, according to the male connector 110a, the female connector 10a, and the connector set, it is possible to effectively suppress the rotation of the female connector 10a about the center axis Ax2 of the outer conductor 12a as compared with the male connector 110, the female connector 10, and the connector set 1. More specifically, when viewed from the upper side, the lock members 112e and 112h fix the vicinity of the center of each of the right and left long sides of the female connector 10. Meanwhile, when viewed from the upper side, the lock members 112j, 112k, 112m, and 112n fix the four corners of the female connector 10a. A distance from the center axis of the outer conductor 12a to each of the lock members 112j, 112k, 112m, and 112n is larger than a distance from the center axis of the outer conductor 12a to each of the lock members 112e and 112h. Therefore, the moment that each of the lock members 112j, 112k, 112m, and 112n applies to the planar portion 12b is larger than the moment that each of the lock members 112e and 112h applies to the planar portion 12b. These moments prevent the female connectors 10 and 10a from rotating about the center axis. As a result, according to the male connector 110a, the female connector 10a, and the connector set, it is possible to effectively suppress the rotation of the female connector 10a about the center axis of the outer conductor 12a as compared with the male connector 110, the female connector 10, and the connector set 1.
(Second Variation)
Hereinafter, a male connector 110b according to a second variation will be described with reference to the accompanying drawings.
In the male connector 110, the lock member 112e extends toward the upper side from the portion connected to the support members 112c and 112d, and bends leftward (that is, in the direction approaching the outer conductor 112a) so as to extend toward the lower side. Further, the lock member 112h extends toward the upper side from the portion connected to the support members 112f and 112g, and bends rightward (that is, in the direction approaching the outer conductor 112a) so as to extend toward the lower side.
Meanwhile, in the male connector 110b, a lock member 112o extends toward the lower side from a portion connected to support members 112c and 112d, and bends leftward (that is, in a direction approaching an outer conductor 112a) so as to extend toward the upper side. Further, a lock member 112p extends toward the lower side from a portion connected to support members 112f and 112g, and bends rightward (that is, in the direction approaching the outer conductor 112a) so as to extend toward the upper side. Since other structures of the male connector 110b are the same as those of the male connector 110, description thereof will be omitted herein.
According to the male connector 110b, the female connector 10, and the connector set configured as described above, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1, both suppressing the intrusion or radiation of noise and securing the fixing between the male connector 110 and the female connector 10 are achieved. Further, according to the male connector 110b, the female connector 10, and the connector set, it is possible to more effectively suppress the intrusion and radiation of noise due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1.
Furthermore, according to the male connector 110b, the female connector 10, and the connector set, it is possible to easily connect the male connector 110 and the female connector 10 to each other, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1. Moreover, according to the male connector 110b, the female connector 10, and the connector set, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1, the male connector 110 and the female connector 10 are firmly fixed.
In addition, according to the male connector 110b, the female connector 10, and the connector set, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1, it is suppressed that the insulators 116 and 16 are disengaged from the ground conductors 112 and 12 toward the upper side and the lower side, respectively. Further, according to the male connector 110b, the female connector 10, and the connector set, it is possible to visually recognize that the center conductors 114, 115, 14, and 15 are soldered to the land electrodes 204, 206, 224, and 226, respectively, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1. Furthermore, by providing the through-holes H1, H2, and H3, flux rising is suppressed.
According to the male connector 110b, the female connector 10, and the connector set, it is possible to accurately perform the positioning of the male connector 110b and the female connector 10 in the front-rear direction and in the left-right direction, due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1. Further, according to the male connector 110b, the female connector 10, and the connector set, it is possible to suppress the intrusion or radiation of noise due to the same reason as that in the male connector 110, the female connector 10, and the connector set 1.
Further, according to the male connector 110b, as compared with the male connector 110, the lock members 112o and 112p can be elastically deformed largely. More specifically, in the male connector 110, when the ground conductor 112 is spread out on a plane, the lock member 112e has a band shape extending toward the left side. Therefore, the length of the lock member 112e is limited to a condition that the left end of the lock member 112e does not come into contact with the planar portion 112b in a state in which the ground conductor 112 is spread out on the plane. In contrast, in the male connector 110b, when the ground conductor 112 is spread out on a plane, the lock member 112o has a band shape extending toward the right side. Therefore, the length of the lock member 112o is not limited to the above-mentioned condition. Thus, it is possible to make the length of a lock member 12o longer than the length of the lock member 12e. Due to the same reason described above, it is possible to make the length of a lock member 12p longer than the length of a lock member 12h. Thus, according to the male connector 110b, it is possible to elastically deform the lock members 112o and 112p largely, in comparison with the male connector 110. In other words, even if the lock members 12o and 12p are largely deformed, plastic deformation is unlikely to occur, and breakage of the lock members 12o and 12p is suppressed.
(Third Variation)
Hereinafter, a male connector 110c, a female connector 10c, and a connector set according to a third variation will be described with reference to the drawings.
The male connector 110c differs from the male connector 110 in the number of center conductors and in the shape of an outer conductor. More specifically, in the male connector 110c, an outer conductor 112a forms a circular ring when viewed from the upper side. In addition, the male connector 110C includes one center conductor 114. The center conductor 114 is disposed at the center of the outer conductor 112a when viewed from the upper side. Since other structures of the male connector 110c are the same as those of the male connector 110, description thereof will be omitted herein.
The female connector 10c differs from the female connector 10 in the number of center conductors and in the shape of an outer conductor. More specifically, in the female connector 10c, an outer conductor 12a forms a circular ring when viewed from the lower side. Further, the female connector 10c includes one center conductor 14. The center conductor 14 is disposed at the center of the outer conductor 12a when viewed from the lower side. Since other structures of the female connector 10c are the same as those of the female connector 10, description thereof will be omitted herein.
According to the male connector 110c, the female connector 10c, and the connector set configured as described above, it is possible to obtain the same effects as those of the male connector 110, the female connector 10, and the connector set.
The male connectors, the female connectors, and the connector sets according to the present disclosure are not limited to the male connectors 110 and 110a to 110c, the female connectors 10 and 10a, and 10c, and the connector set 1, and can be changed within the spirit and scope of the disclosure.
The respective configurations of the male connectors 110 and 110a to 110c, the female connectors 10 and 10a, and 10c, and the connector set 1 may be arbitrarily combined.
The upper ends of the center conductors 114 and 115 may protrude or may not protrude from the upper end of the outer conductor 112a. In the male connectors 110 and 110a to 110c, the height of the upper end of the center conductors 114 and 115 in the upper-lower direction and the height of the upper end of the outer conductor 112a in the upper-lower direction are at the same level of position. However, from the viewpoint of reducing the intrusion and radiation of noise, it is desirable that the upper end of each of the center conductors 114 and 115 does not protrude from the upper end of the outer conductor 112a.
The lower ends of the center conductors 14 and 15 may protrude or may not protrude from the lower end of the outer conductor 12a. However, from the viewpoint of reducing the intrusion and radiation of noise, it is desirable that the lower end of each of the center conductors 14 and 15 does not protrude from the lower end of the outer conductor 12a, like in the female connectors 10, 10a, and 10c.
Further, it is assumed that the upper surface Sa of the planar portion 112b and the lower surface Sc of the planar portion 12b are in surface contact with each other. However, the planar portion 112b and the planar portion 12b may be in line contact with each other.
Further, although the outer conductor 112a is inserted in the outer conductor 12a, the outer conductor 12a may be inserted in the outer conductor 112a.
Note that the through-holes H1 to H3 may not be provided.
In addition, a projection or a recess may be provided on the inner circumference surface of the outer conductor 112a. With this, the insulator 116 comes into contact with the surface facing the upper side and the surface facing the lower side in the outer conductor 112a. A projection or a recess may be provided on the inner circumference surface of the outer conductor 12a. With this, the insulator 16 comes into contact with the surface facing the upper side and the surface facing the lower side in the outer conductor 12a.
Thus far, the description has been given considering that the first connector refers to the male connectors 110 and 110a to 110c, and the second connector refers to the female connectors 10, 10a, and 10c. However, the second connector may refer to the male connectors 110 and 110a to 110c, and the first connector may refer to the female connectors 10, 10a, and 10c.
As described above, the present disclosure is useful for a connector, a connector set, and a method for manufacturing the connector, and is particularly excellent in that noise intrusion or radiation can be suppressed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-115903 | Jun 2016 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 7008235 | Watanabe | Mar 2006 | B2 |
| 7648394 | Yotsutani | Jan 2010 | B2 |
| 8298007 | Taguchi | Oct 2012 | B2 |
| 8944827 | Ohsaka | Feb 2015 | B2 |
| 9011163 | Ohsaka | Apr 2015 | B2 |
| 20110159708 | Huang et al. | Jun 2011 | A1 |
| Number | Date | Country |
|---|---|---|
| H05266951 | Oct 1993 | JP |
| 2013191341 | Sep 2013 | JP |
| 2013046829 | Apr 2013 | WO |
| Entry |
|---|
| International Search Report issued in PCT/JP2017/017938; dated Aug. 8, 2017. |
| International Preliminary Report on Patentability and Written Opinion Issued in PCT/JP2017/017938; dated Dec. 11, 2018. |
| Number | Date | Country | |
|---|---|---|---|
| 20190115692 A1 | Apr 2019 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2017/017938 | May 2017 | US |
| Child | 16212482 | US |
