This specification relates to a connector cover.
Japanese Unexamined Patent Publication No. 2007-250397 discloses a connector with a housing and a wire cover for surrounding a wire pulled out from the rear surface of a housing. The wire cover includes two base portions having a halved shape and mounted on the housing from opposite sides, and two cover bodies having a halved shape and to be mounted on the base portions from opposite sides. A locking projection on one of the cover bodies and a locking piece on the other are locked to each other with the cover bodies fit on rotary shafts provided on the base portions from the opposite sides. Thus, the cover bodies are supported rotatably about the rotary shafts with respect to the base portions.
Engaging claws are provided on side walls of the base portions, and contact portions are provided on both side parts of the cover bodies. If a mating connecting portion is disposed at a position deviated from an axis of the housing, the contact portions are engaged with the engaging claws, and the cover bodies are rotated with respect to the base portions. In this way, the wire pulled from the rear surface of the housing can be pulled out in a direction corresponding to the disposed position of the mating connecting portion.
In this known connector, the wire pulled out from the rotated cover bodies may be bent further, and an excessive bending force applied to the cover bodies may be transferred to the base portions. Thus, locking parts of the base portions and the housing may be break.
The invention relates to a connector cover for protecting a wire extending rearward from a connector. The connector cover includes a cover body fixed to the connector and mountable to extend rearwardly of the connector. A rear cover is disposed behind the cover body, and a coupling portion couples the rear cover and the cover body. An extending shape holding portion is capable of holding the rear cover in a rearward extending state to extend rearwardly of the connector. The rear cover transitions to a rearward extension released state where the rearward extending state is released by being pushed laterally by the wire.
According to this configuration, the rear cover extends rearward of the connector in the rearward extending state. Thus, the connector cover can be made longer by the length of the rear cover. In this way, the connector can be inserted to a back side of a narrow space while the rear cover is held, for example, at the time of connection to a mating connector arranged on the back side of the narrow space. Therefore, work efficiency is good.
The wire may be bent into contact with the rear cover. Thus, a force for rotationally displacing the connector cover acts with the rear cover as a point of force and with a mounted position of the cover body on the connector as a fulcrum acts on the connector cover. At this time, a rear cover that is kept in the rearward extending state to extend rearward of the connector easily causes detachment of the connector cover from the connector since a load acting on the fulcrum increases by the principle of leverage due to a rearward extending length of the connector. In contrast, according to the subject invention, the rear cover transitions to the rearward extension released state where the rearward extending state is released by being pushed by the wire. Thus, the connector cover becomes shorter and an increase of the load acting on the fulcrum is suppressed. In this way, the detachment of the connector cover from the connector can be prevented.
Further, the rear cover is coupled to the cover body by the coupling portion. Thus, the detachment of the rear cover from the cover body can be prevented when the rearward extending state is released.
The cover body may include a locking portion to be locked to the connector with a predetermined locking force. Additionally, a holding force of the extending shape holding portion to hold the rear cover in the rearward extending state is smaller than a pressing force of the wire to press the rear cover, and the predetermined locking force is larger than a load generated in the locking portion by the pressing force. According to this configuration, the pressing force of the wire to press the rear cover exceeds the holding force of the extending state holding portion to release the rearward extending state. Thus, the cover body is kept locked to the connector since the locking force of the locking portion is larger than the load generated in the locking portion by the pressing force. In this way, a locked state of the connector cover to the connector can be maintained reliably.
According to the invention, detachment from the connector can be prevented while work efficiency in connecting the connector in a narrow space is improved.
An embodiment is described with reference to
As shown in
Left and right mounting receiving portions 110 are provided on the rear end of the connector 100 on which the connector cover 1 is to be mounted. The mounting receiving portions 110 extend laterally from left and right side walls 12 of the connector 100. Each mounting receiving portion 110 includes a retaining ridge 111 extending vertically on the left or right side walls 12 of the connector 100 and a positioning ridge 112 extending forward from a center of the retaining ridge 111 in the front-rear direction.
(Connector Cover 1)
As shown in
(Halved Structure)
In particular, the connector cover 1 is formed by locking first and second halved members 1L and 1R each of which has a gutter shape extending in the front-rear direction L. The first and second halved members 1L and 1R have the same shape but are rotated by 180° relative to each other about an axis, as shown in
(Cover Body 10)
The cover body 10 surrounds and protects the wire 80 pulled out from the connector 100 and fix a wire protecting member 90 mounted on the wire 80 to the connector 100, as shown in
The cover body 10 has a tubular shape with a ceiling wall 11, left and right side walls 12 and a bottom wall 13 as shown in
As shown in
As shown in
(First Locks 30)
Each of the upper and lower first locks 30 is composed of a first locking piece 31 and a first locking projection 32.
The first locking piece 31L on an upper side is provided on a ceiling wall 11L of the first halved member 1L and has a tongue shape extending along a ceiling wall 11R of the second halved member 1R. The first locking projection 32R on the upper side is provided near an end of a ceiling wall 11R of the second halved member 1R on the side of the first halved member 1L, has a tapered shape whose projecting height increases from the first halved member 1L toward a side wall 12R and projects up.
As shown in
As shown in
(Second Locks 40)
Each of the upper and lower second locks 40 is composed of a second locking piece 41 and a second locking projection 42.
As shown in
As shown in
As shown in
As shown in
When the second locks 40 are locked, the first and second halved members 1L, 1R are united on a rear end side of the cover body 10 with mating surfaces 14 held in contact with each other, and the wire protecting member 90 is fit into the wire protecting member holding hole 16 inside. In this way, the wire protecting member 90 is fixed to the connector 100 with the expansion and contraction thereof suppressed. The wire 80 pulled out from the connector 100 is pulled out rearward through the wire surrounding hole 15 in the connector cover 1 and the inside of the wire protecting member 90 held in the wire protecting member holding hole 16. In this way, the wire 80 pulled out from the connector 100 is restricted from being bent laterally and is protected from an external force inside the connector cover 1.
(Rear Cover 50)
As described above, the connector cover 1 is mounted to protect the wire 80 pulled out from the connector 100. For example, if an unillustrated mating connector as a connection destination is installed on a back side of a narrow space, a worker may insert the connector 10 to the back side of the narrow space while holding the rear end of the connector cover 1. Considering such use, the entire length of the connector cover 1 is desirably long.
Accordingly, the rear cover 50 is provided behind the cover body 10, and the cover body 10 and the rear cover 50 are coupled by the coupling 70 so that the connector cover 1 is longer by the length of the rear cover 50.
(Coupling 70)
As shown in
As shown in
Each of the upper and lower extending shape holding portions 60 is provided on a front end of the rear cover 50 and is composed of an extension maintaining piece 61 and an extension maintaining projection 62.
As shown in
Each extending shape holding portion 60 is locked by the extension maintaining projection 62 being fit into the extension maintaining hole 61A provided in the extension maintaining piece 61.
Dimensions of the extension maintaining piece 61 and the extension maintaining projection 62 are about ½ of those of the second locking piece 41 and the second locking projection 42 of the second lock 40 in the vertical, lateral and front-rear directions, as shown in
(How to Mount Connector Cover 1)
To mount the connector cover 1 on the connector 100, the first and second halved members 1L, 1R are first mounted on the wire 80 pulled out rearward from the connector 100 and the wire protecting member 90 mounted on the wire 80 from opposite sides and the respective first locks 30, the respective second locks 40 and the respective extending shape holding portions 60 are locked while the mounting portions 20 of the cover body 10 are fit laterally to the mounting receiving portions 110 of the connector 100 from left and right sides. In this way, the halved members 1L, 1R are assembled with each other and the connector cover 1 mounted on the connector 100 is completed.
(Locking Maintenance of Connector Cover 1)
In this state, the first and second halved members 1L, 1R are in a locked state where displacements in the lateral direction are restricted by the pair of mounting portions 20 being laterally fit to the pair of mounting portions 110 from outside as shown in
The second locks 40 are provided on the outer surface side of the wire protecting member holding hole 16, as shown in
The wire protecting member surrounding hole 51 is in contact with the large-diameter portions of the wire protecting member 90 inside the rear cover 50, as shown in
The connector cover 1 is fixed to the connector 100 while extending rearward of the connector 100, and accommodates the wire 80 pulled out rearward from the connector 100 inside (in particular, between the first and second halved members 1L, 1R). Thus, the worker can connect the connector 100 to the mating connector by holding arbitrary parts of the connector 100 and the connector cover 1 (cover body 10 and rear cover 50).
The locked states of the first locking portions 30, the second locking portions 40 and the extending shape holding portions 60 can be released by lifting a free end of each locking piece up or strongly pulling the locking piece and the locking projection in directions to be laterally separated from each other.
Particularly in a vehicle with a limited space, in the case of connecting the other end side of the wire 80 to a mating device after the connector 100 is connected to a connection destination connector, the mating device is not necessarily arranged at a positon where the wire 80 can be connected without being bent. For example, the mating device may be arranged at a very close position lateral to the connector cover 1 with a connecting direction oriented toward the connector cover 1 and the wire protecting member 90 may be bent at a right angle or larger to orient the tip of the wire 80 in the connecting direction of the mating device. At this time, if the wire protecting member 90 comes into contact with the rear end of the connector cover 1, a load is generated for rotationally displacing the entire connector cover 1 with the rear end as a point of force P1 (see
However, in this embodiment, the rear cover 50 is provided behind the cover body 10 in the connector cover 1, and the connector cover 1 is made longer so that a distance L1 (see
Accordingly, in the connector cover 1 of this embodiment, the laterally deflectable coupling 70 is provided between the rear cover 50 and the cover body 10 and the left and right rear cover halved portions 50L, 50R respectively coupled to the cover body 10 by the coupling portion are locked separably from each other to form the rear cover 50. Further, locking forces (holding forces) of the extending shape holding portion 60, the second lock 40 and the first lock 30 are set such that the extending shape holding portion 60, the second lock 40 and the first lock 30 are unlocked in this order.
If the wire protecting member 90 is bent laterally and contacts the rear cover 50, the rear cover 50 is first pushed by the wire protecting member 90. At this time, the rear cover halved portion 50R on an unpushed side tries to return to an initial position by a resilient restoring force of the coupling 70, whereas the hand-held halved portion 50L on a pushed side receives a pressing force from the wire protecting member 90. Thus, the extending shape holding portion 60 is pulled laterally to be unlocked. In this way, a rearward extension released state is reached where a rearward extending state of the rear cover 50 is released and, as shown in
In this state, a contact point between the wire protecting member 90 and the connector cover 1 moves to the rear end P2 of the cover body 10 (see
Also, if the wire protecting member 90 is bent farther, the locked state of the second locking portions 40 is released and the rear end of the cover body 10 is divided. In this way, the point of force further moves to a point P3 (see
Also, if the wire 80 or the wire protecting member 90 is bent beyond the above state, the locked state of the first locking portions 30 is released and the locked state of the mounting portions 20 also is released. In this way, the connector cover 1 is detached from the connector 100. However, since the mounting receiving portions 110 of the connector 100 are released from the load, at least the breakage of the connector 100 can be avoided.
Note that since the rear cover 50 is composed of the respective rear cover halved portions 50L, 50R of the first and second halved members 1L, 1R and these are coupled to the cover body 10 via the coupling 70 in this embodiment, the rear cover 50 can be released from the rearward extending state on both sides of the wire protecting member 90, as shown in
(Functions and Effects)
According to the configuration of this embodiment, the connector cover 1 for protecting the wire 80 extending rearward from the connector 100 includes the cover body 10 mountable to extend rearwardly of the connector 100 and fixed to the connector 100, the rear cover 50 disposed behind the cover body 10, the coupling 70 coupling the rear cover 50 and the cover body 10, and the extending shape holding portions 60 capable of holding the rear cover 50 in the rearward extending state to extend rearwardly of the connector 100, and the rear cover 50 transitions to the rearward extension released state where the rearward extending state is released by being laterally pushed by the wire 80.
According to this configuration, the rear cover 50 is shaped to extend rearwardly of the connector 100 in the rearward extending state. Thus, the connector cover 1 can be made longer by the length of the rear cover 50. In this way, for example, at the time of connection to a mating connector arranged on a back side of a narrow space, the connector 100 can be inserted to the back side of the narrow space while the rear cover 60 is held, wherefore workability is good.
Further, if the wire 80 is bent and contacts the rear cover 50, a force acts on the connector cover 1 for rotationally displacing the connector cover 1 with the rear cover 50 as the point of force P1 and the mounted position of the cover body 10 on the connector 10 as the fulcrum P0. At this time, if the rear cover 50 is kept in the state extending rearward of the connector 100, a load acting on the fulcrum P0 due to the length L1 extending rearward of the connector 100 increases by the principle of leverage and easily causes the connector cover 1 to detach from the connector 100. In contrast, in tis embodiment, the rear cover 50 transitions to the rearward extension released state where the rearward extending state is released by being pushed by the wire 80, the connector cover 1 comes to have a shorter length L2. Thus, an increase of the load acting on the fulcrum P0 can be suppressed. In this way, the connector cover 1 will not detach from the connector 100.
Further, the rear cover 50 is coupled to the cover body 10 by the coupling 70. Thus, the cover body 10 will not detach when the rearward extending state is released.
The cover body 10 is provided with the locks for keeping the cover body 10 locked to the connector 100 with a predetermined locking force, the holding force of the extending shape holding portions 60 to hold the rear cover 50 in the rearward extending state is smaller than the pressing force of the wire 80 to press the rear cover 50, and the predetermined locking force is larger than a load generated in the locking portions by the pressing force.
According to this configuration, the pressing force of the wire 80 to press the rear cover 50 exceeds the holding force of the extending shape holding portions 60 to release the rearward extending state, whereas the locking force of the locks is larger than the load generated in the locking portions. Thus, the cover body 10 is kept locked to the connector 100, and the locked state of the connector cover 1 to the connector 100 is maintained.
The invention is not limited to the above described and illustrated embodiment. For example, the invention can be embodied as follows.
Although a corrugated tube is mounted as the wire protecting member 90 on the wire 80 and the wire protecting member 90 is held in the second locking hole by the second locking portions 40 in the above embodiment, the wire protecting member 90 may be omitted. In this case, the rear cover is pushed laterally by the wire to be released from the rearward extending state.
Although the cover body 10 is provided with the first locks 30 and the second locks 40 in the above embodiment, the second locks 40 may be omitted.
Although the rear cover 50 is composed of the two rear cover halved portions 50L, 50R in the above embodiment, the rear cover 50 may not be composed of the two rear cover halved portions. For example, a rear cover may be longitudinally divided into three or more pieces, and these pieces may be held in the rearward extending state by being united with each other by extending shape holding portions having the same shape as in the above embodiment. Alternatively, for example, if a wire is possibly bent only in one direction, a rear cover may be formed such that the one of the rear cover halved portions, on a side toward which a wire is possibly not bent, is shaped to be fixed the rear end of the cover body (in other words, a part of the cover body) and the one on a side where the wire is possibly bent is coupled to a cover body by a coupling.
Further, although the extending shape holding portion 60 is composed of the extension maintaining piece 61 and the extension maintaining projection 62 in the above embodiment, the configuration of the extending shape holding portion 60 is not limited to this. For example, a rear cover may be composed of one member having a tubular shape, that tubular member may be provided with a thin breakable portion extending in the front-rear direction, and a rearward extending state is released by the breakable portion being pushed by a wire to be broken. In this case, a connector cover is made shorter by a length of breakage on a side pushed by the wire, and the wire laterally extends through a clearance formed by breakage in the rear cover.
Although the rear end of the cover body 10 and the front end of the rear cover 50 are coupled by the coupling 70 in the above embodiment, the parts of the cover body 10 and the rear cover 50 to be coupled by the coupling 70 are not limited to these. For example, a center of the cover body 10 in the front-rear direction and a center of the rear cover 50 in the front-rear direction may be coupled by a coupling portion.
A related embodiment of the above embodiment is described with reference to
A connector cover 1001 of this related embodiment differs from the connector cover 1 of the above embodiment by not including any coupling to couple a rear cover 1050 and a cover body 1010. Specifically, the rear cover 1050 is a member independent of the cover body 1010.
The rear cover 1050 is composed of two rear cover halved portions 1050U, 1050B to be mounted on the wire protecting member 90 from opposite sides. The rear cover 1050 includes a flange-like cover body contactable portion 1052 radially extending from a front end. With the connector cover 101 mounted on the connector 100, the rear cover 1050 is mounted on the wire protecting member 90 with the cover body contactable portion 1052 facing or held in contact with the rear end of the cover body 1010.
When a worker performs an operation of connecting the connector 100 to a mating connector in a narrow space, the worker can push the cover body 1010 into the mating connector by holding the rear cover 1050 and bringing the cover body contactable portion 1052 into contact with the rear end of the cover body.
If the wire protecting member 90 is bent with the connector cover 1001 mounted on the connector 100, the rear cover 1050 is displaced independently of the cover body 1010 as the wire protecting member 90 is bent while the cover body contactable portion 1052 is caused to be held in contact with or face the cover body 1010 as shown in
At this time, a load acting with a contact point P1002 between the rear end of the cover body 1010 and the wire protecting member 90 as a point of force is generated in the cover body 1010. Then, a locked state of second locking portions 1040 is released earlier than that of first locking portions 1030. In this way, the detachment of the cover body 1010 from the connector 100 can be prevented.
If the wire protecting member 90 inside the rear cover 1050 is bent a large amount and a load received from the wire protecting member 90 by the rear cover 1050 exceeds a locking force of the extending shape holding portions 1060, the rear cover 1050 is divided into the rear cover halved portions 1050U and 1050D. In this way, the interference of the rear cover 1050 with the bent wire protecting member 90 can be prevented.
According to the related embodiment, as in the above embodiment, work efficiency in connecting the connector can be improved and the detachment of the cover body 1010 from the connector 100 can be prevented. However, since the rear cover halved portions 1050U, 1050D are not coupled to the cover body 1010 in the case of the related embodiment, the rear covers halved portions 1050U, 1050D are detached from the connector 100. Further, since a resilient restoring force of a coupling does not act on one of the rear cover halved portions 1050U, 1050D, the extending shape holding portions 1060 are less easily unlocked than in the above embodiment.
Number | Date | Country | Kind |
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2018-044932 | Mar 2018 | JP | national |
Number | Name | Date | Kind |
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4606596 | Whiting | Aug 1986 | A |
7713081 | Chen | May 2010 | B2 |
7806717 | Nakano | Oct 2010 | B2 |
9017109 | Gotou | Apr 2015 | B2 |
10249976 | Thomas | Apr 2019 | B1 |
20160352039 | Yamaki | Dec 2016 | A1 |
Number | Date | Country |
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2007-250397 | Sep 2007 | JP |
Number | Date | Country | |
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20190288444 A1 | Sep 2019 | US |