Connector fitting construction

Information

  • Patent Grant
  • 6533600
  • Patent Number
    6,533,600
  • Date Filed
    Monday, August 30, 1999
    25 years ago
  • Date Issued
    Tuesday, March 18, 2003
    21 years ago
Abstract
In a connector fitting construction of the invention, a slider 60 is slidably supported within a housing 53 of a female connector 50 housing, and when the female connector is to be fitted relative to a male connector 70, the slider cooperates with compression springs 59 to flex a lock arm 56 so as to retainingly engage the lock arm with the male connector 70. A pair of abutment projections 64 are formed respectively at opposite side portions of a lower surface of a slider arm 62 provided at the slider 60. A pair of stopper projections 72 are formed on an upper surface of a housing 71 of the male connector 70, and are pressed respectively against the abutment projections 64 during a connector fitting operation to move the slider 60 toward a rear end of the female connector 50. An abutment surface 72a of a generally trapezoidal shape is formed on a front surface of each of the stopper projections 72. An abutment surface 64a of the abutment projection 64 is a slanted surface which is slanting downwardly rearwardly, and the abutment surface 72a of the stopper projection 72 is a slanted surface which is slanting downwardly forwardly.
Description




BACKGROUND OF INVENTION




1. Field of the Invention




This invention relates to a connector fitting construction in which a half-fitted condition is positively prevented by a resilient force of a resilient member mounted in a housing of at least one of a pair of female and male connectors to be fitted and connected together, and also the connector, fitted on the mating connector can be locked positively and easily.




2. Related Art




Usually, many electronic equipments for effecting various controls are mounted on a vehicle such as an automobile, and end portions of wires of wire harnesses are connected to the electronic equipments through various female and male connectors. In view of an assembling operation and the maintenance, the female and male connectors are so constructed as to easily connect and disconnect the wire harness.




Also, various half-fitting prevention connectors for detecting a fitted condition of the female and male connectors have been used, and for example, there is known a half-fitting prevention connector disclosed in U.S. Pat. No. 5,820,399.




This conventional half-fitting prevention connector will be described with reference to

FIGS. 10

to


13


.




As shown in

FIG. 10

, a male connector


1


(one of a pair of male and female connectors


1


and


2


) comprises a housing


3


, and this housing


3


includes a connector housing


3




a,


which has a terminal receiving chamber (in the form of a through hole) for receiving a predetermined number of socket contacts, and also has a terminal insertion port open to its front side, and an exclusive-use housing


3




b


provided above the connector housing


3




a


so as to slidably receive a slider


10


(described later).




The exclusive-use housing


3




b


is provided to form a slider receiving portion


4


, and extends in a fitting direction, and is open upwardly. Guide grooves


5


for respectively guiding opposite side portions of a slider body


11


are formed respectively in opposite side portions of the exclusive-use housing


3




b.


A spring receiving portion


3




c


of a tubular shape is formed at a rear end of each of the guide grooves


5


.




A lock arm (elastic member)


6


of the cantilever type is formed integrally with the exclusive-use housing


3




b


at a widthwise-central portion thereof, and extends in the fitting direction. A lock beak


7


, having a slanting surface, is formed on an upper surface of the lock arm


6


, and a housing lock


8


for retaining engagement with a female housing


21


(described later) is formed on a lower surface of the lock arm


6


at a distal end thereof. Displacement prevention projections


8




a


for preventing the displacement of the lock arm


6


are formed on the upper surface of the lock arm


6


, and face away from the housing lock


8


.




Side spaces


4




a


for respectively receiving abutment projections


14


of a slider arm


12


(described later) are formed at opposite sides of the lock arm


6


, respectively.




The slider


10


has the elastic slider arm


12


of the cantilever type provided within the slider body


11


at a generally central portion thereof, and the pair of abutment projections


14


are formed respectively at opposite side portions of a lower surface of the slider arm


12


at a front end portion thereof. The slider


10


also includes a pressing portion


15


, which is formed on an upper surface thereof at a rear end thereof, and is operated when canceling the fitting connection, and a slide groove


13


formed in the slider arm


12


and the pressing portion


15


. Spring retaining portions


16


for respectively retaining compression springs


9


are formed respectively at opposite side portions of a lower portion of the slider body


11


at the rear end thereof. A displacement prevention portion


17


for preventing the displacement of the lock arm


6


is formed at the front end of the slider body


11


.




The female connector (the other connector)


2


includes a terminal receiving chamber (in the form of a through hole) for receiving a predetermined number of pin contacts, and has a housing insertion port


26


open to its front side. The female connector


2


includes a pair of stopper projections


22


, which are formed on an upper surface of the housing


21


so as to abut respectively against the abutment projections


14


of the slider


10


during the connector-fitting operation, a slanting projection


23


, which is provided between the stopper projections


22


, and has a slanting surface for flexing (elastically deforming) the lock arm


6


, and an engagement groove


24


which is formed at a rear side of the slanting projection so as to be engaged with the housing lock


8


.




First, the slider


10


of

FIG. 10

is mounted on the male connector


1


. More specifically, when the slider


10


, having the compression springs


9


held respectively on the spring retaining portions


16


, is pushed into the slider receiving portion


4


of the male connector


1


from the front side thereof, the slider body


11


moves rearward along the guide grooves


5


. At this time, the abutment projections


14


, formed respectively at the opposite side portions of the lower surface of the slider arm


12


of the slider


10


, are received respectively in the side spaces


4




a


formed respectively at the opposite sides of the lock arm


6


. Then, the compression springs


9


are received in the spring receiving portions


3




c,


respectively, and the lock beak


7


on the lock arm


6


is fitted in the slide groove


13


in the slider


10


, so that the slider


10


is slidably mounted.




In the above condition, the slider


10


is urged forward by the resilient force of the compression springs


9


, and the front end of the pressing portion


15


is retainingly held against the lock beak


7


received in the slide groove


13


, and the displacement prevention projections


8




a,


formed at the distal end of the lock arm


6


, abut against the displacement prevention portion


17


formed on the lower surface of the slider


10


at the front end thereof, thereby preventing the upward displacement of the lock arm


6


.




Then, the socket contacts


30


(see FIG.


11


), each clamped to an end portion of a wire, are inserted into the housing


3


from the rear side thereof, and are retained by housing lances formed within the terminal receiving chamber, and a double-retaining holder is attached to the housing.




The pin contacts


31


(see FIG.


11


), each clamped to an end portion of a wire, are inserted into the housing


21


of the female connector


2


from the rear side thereof, and are retained by housing lances formed within the terminal receiving chamber, and a double-retaining holder is attached to the housing.




Next, the operation for fitting the male and female connectors


1


and


2


(constituting the connector fitting construction of this embodiment) together will be described.




When the operation for fitting the male and female connectors together is started as shown in

FIG. 11

, the stopper projections


22


of the female connector


2


are inserted respectively into the side spaces


4




a


(see FIG.


10


), formed respectively at the opposite sides of the lock arm


6


of the male connector


1


, and generally-vertical abutment surfaces (front surfaces) of these stopper projections


22


generally fully abut respectively against generally-vertical abutment surfaces (front surfaces) of the abutment projections


14


of the slider. From this time on, the resilient force of the compression springs


9


is produced. At this stage, the pin contacts


31


, mounted in the female connector


2


, are not yet fitted respectively in the socket contacts


30


mounted in the male connector


1


.




Then, when the fitting operation proceeds, the slider


10


is pushed rearwardly against the bias of the compression springs


9


(see FIG.


10


), so that the housing lock


8


, formed at the distal end of the lock arm


6


, abuts against the slanting projection


23


of the female connector


2


. At this stage, the pin contacts


31


are inserted respectively into the socket contacts


30


, but are not disposed in complete electrical contact therewith.




If the pushing operation is stopped in this half-fitted condition, the male and female connectors


1


and


2


are returned or moved away from each other (that is, in a disconnecting direction opposite to the fitting direction) by the resilient force of the compression springs


9


, and therefore such half-fitted condition can be easily detected.




Then, when the fitting operation further proceeds, the slider arm


12


of the slider


10


is flexed (elastically deformed) upwardly by the lock beak


7


, so that the abutment engagement of the stopper projections


22


with the abutment projections


14


of the slider


10


is canceled, as shown in FIG.


12


. Then, the slider arm


12


slides over the stopper projections


22


under the influence of the compression springs


9


, and also the housing lock


8


, formed at the distal end of the lock arm


6


, slides over the slanting projection


23


, and is engaged in the engagement groove


24


.




Then, when the slider


10


is returned to the initial position under the influence of the compression springs


9


as shown in

FIG. 13

, the displacement prevention portion


17


of the slider


10


abuts against the displacement prevention projections


8




a


of the lock arm


6


, so that the lock arm


6


is locked, and the male and female connectors


1


and


2


are held in a completely-fitted condition, and the contacts


30


are completely connected to the contacts


31


, respectively.




Therefore, in the above connector fitting construction of fitting the male and female connectors


1


and


2


together, a half-fitted condition is prevented by the resilient force of the compression springs


9


, and also the fitted condition can be easily detected through the sense of touch, obtained during the fitting operation, and also by viewing the position of the slider


10


.




Since the slider arm


12


is provided within the slider body


11


, the slider


10


can be formed into a small size. Since the abutment projections


14


of the slider


10


are received respectively in the side spaces


4




a,


provided respectively at the opposite sides of the lock arm


6


, at least the male connector


1


, having the slider


10


mounted therein, can be reduced in size.




In the above construction of fitting the male and female connectors


1


and


2


together, although a half fitted condition can be prevented, the generally-vertical abutment surfaces of the stopper projections


22


of the female connector


2


generally fully abut respectively against the generally-vertical abutment surfaces of the abutment projections


14


of the slider


10


, as shown in FIG.


11


.




In this condition, the slider arm


12


, while being flexed upwardly, slides over the abutment surfaces of the stopper projections


22


as shown in

FIG. 12

, and therefore the large fitting force, which also must overcome the resilient force of the compression springs


9


, is required until the abutment projections


14


completely slide over the stopper projections


22


, thus inviting a problem that the efficiency of the operation is prevented from being further enhanced.




And besides, when the fitting force becomes large, a large load acts on the slider arm


12


of the cantilever type, and there is a possibility that the elastic slider arm


12


is plastically deformed, thus inviting a problem that the fitting operation can not be positively effected.




Furthermore, the apex portion of each abutment projection


14


, as well as the apex portion of each stopper projection


22


, has an acute angle, and therefore when the fitting force becomes large, these apex portions are chipped or damaged, thus inviting a problem that the fitting connection can not be properly detected after the first fitting operation.




SUMMARY OF INVENTION




With the above problems in view, it is an object of this invention to provide a connector fitting construction in which a half-fitted condition is positively detected during a fitting connection between a pair of female and male connectors, and the two connectors can be smoothly fitted together with a relatively-low inserting force.




The above object of the present invention has been achieved by a connector fitting construction wherein a half-fitted condition of a pair of female and male connectors is prevented by a resilient force of a resilient member received in a housing of one of the two connectors:




wherein a slider is slidably supported within the housing, and when the one connector is to be fitted relative to the other connector, the slider cooperates with the resilient member to flex a lock arm of a cantilever-type, mounted on the housing, so as to retainingly engage the lock arm with the other connector; and




wherein a slanting projection, having a front slanting surface, is formed on an upper surface of a housing of the other connector, and an engagement groove for engagement with an engagement projection, formed at a distal end of the lock arm, is formed at a rear end of the slanting projection; provided in that:




a pair of abutment projections are formed respectively at opposite side portions of a lower surface of an elastic arm provided at the slider;




a pair of stopper projections are formed on the upper surface of the housing of the other connector, and are pressed respectively against the abutment projections during a connector fitting operation to move the slider toward a rear end of the one connector; and




an abutment surface of a generally trapezoidal shape is formed on a front surface of at least one of each abutment projection and each stopper projection.




In the above connector fitting construction, preferably, the abutment surface of the abutment projection is a slanting surface which is slanting downwardly rearwardly, and the abutment surface of the stopper projection is a slanting surface which is slanting downwardly forwardly.




In the above connector fitting construction, preferably, each of the abutment projections, as well as each of the stopper projections, has a curved surface at its apex portion.




In the above connector fitting construction of the present invention, the pair of abutment projections are formed respectively at the opposite side portions of the lower surface of the elastic arm provided at the slider, and the pair of stopper projections are formed on the upper surface of the housing of the other connector, and are pressed respectively against the abutment projections during the connector fitting operation to move the slider toward the rear end of the one connector, and the abutment surface of a generally trapezoidal shape is formed on the front surface of at least one of each abutment projection and each stopper projection.




Therefore, the abutment surface on the front surface of each stopper projection is first abutted against the abutment surface on the front surface of the associated abutment projection of the slider, and then as the abutment projection slides over the abutment surface of the stopper projection in accordance with the upward flexing of the elastic arm, the area of contact between the two decreases gradually. Therefore, a frictional force due to the sliding movement of the abutment projection over the stopper projection is reduced gradually, and the fitting force, required for fitting the female and male connectors together, can be reduced, and the fitting operation can be smoothly effected with the relatively-low inserting force.




In the case where the abutment surface of the abutment projection is the downwardly rearwardly-slanting surface while the abutment surface of the stopper projection is the downwardly forwardly-slanting surface, the load, acting on the elastic arm, can be further reduced, and therefore the deformation of the elastic arm is prevented, and the abutting engagement of the abutment projection with the stopper projection can be canceled accurately at the predetermined position.




Therefore, a half-fitted condition of the female and male connectors can be detected more positively, and the fitting force, required for the fitting operation, can be further reduced, and the fitting operation can be smoothly effected with the lower inserting force.




In the case where each abutment projection as well as each stopper projection has the curved surface at its apex portion, the apex portion will not be chipped or damaged when the abutment projection slides over the stopper projection, and even when the fitting and disconnecting operations are repeatedly effected, a half-fitted condition can be detected positively. Therefore, there can be obtained the female and male connectors which can be smoothly fitted together, and have excellent durability and reliability.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is an exploded, perspective view of one preferred embodiment of a connector fitting construction of the present invention.





FIG. 2

is a perspective view showing a female connector of

FIG. 1

having a slider mounted therein.





FIG. 3

is a vertical cross-sectional view of the construction of FIG.


1


.





FIG. 4

is a fragmentary, perspective view showing an abutment projection of the slider of

FIG. 1

on an enlarged scale.





FIG. 5

is a fragmentary, perspective view showing a stopper projection of a male connector of FIG.


1


.





FIG. 6

is a view explanatory of an operation, showing an initially-fitted condition of the female and male connectors.





FIG. 7

is a view explanatory of the operation, showing a half-fitted condition of the connectors of FIG.


6


.





FIG. 8

is a view explanatory of the operation, showing a completely-fitted condition of the connectors of FIG.


7


.





FIG. 9

is a view explanatory of the operation of FIG.


9


.





FIG. 10

is an exploded, perspective view of a conventional connector fitting construction.





FIG. 11

is a view explanatory of an operation, showing an initially-fitted condition of connectors of FIG.


10


.





FIG. 12

is a view explanatory of the operation, showing a half-fitted condition of the connectors of FIG.


11


.





FIG. 13

is a view explanatory of the operation, showing a completely-fitted condition of the connectors of FIG.


12


.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




One preferred embodiment of a connector fitting construction of the present invention will now be described in detail with reference to

FIGS. 1

to


9


.

FIG. 1

is an exploded, perspective view of the connector fitting construction of this embodiment,

FIG. 2

is a perspective view showing a female connector having a slider mounted therein,

FIG. 3

is a vertical cross-sectional view of the construction of

FIG. 1

,

FIG. 4

is a fragmentary, perspective view showing an abutment projection of the slider of

FIG. 1

on an enlarged scale,

FIG. 5

is a fragmentary, perspective view showing a stopper projection of a male connector of

FIG. 1

,

FIG. 6

is a view explanatory of an operation, showing an initially-fitted condition of the female and male connectors,

FIG. 7

is a view explanatory of the operation, showing a half-fitted condition of the connectors of

FIG. 6

,

FIG. 8

is a view explanatory of the operation, showing a completely-fitted condition of the connectors of

FIG. 7

, and

FIG. 9

is a view explanatory of the operation of FIG.


9


.




As shown in

FIGS. 1

to


3


, the connector fitting construction of this embodiment is directed to a construction of fitting a pair of female and male connectors


50


and


70


together. The female connector


50


(one of the two connectors) comprises a housing


53


, and this housing


53


includes terminal receiving chambers


53




c


(each in the form of a through hole) for respectively receiving a predetermined number of pin contacts


52


, clamped respectively to end portions of a plurality of wires W


1


, and a housing insertion port


51


open to its front side, and a slider receiving portion


54


for slidably receiving the slider


60


(described later).




The slider receiving portion


54


has an opening


53




b


which extends in a fitting direction, and is open upwardly. Guide grooves


55


for respectively guiding opposite side portions of a slider body


61


are formed respectively in opposite side portions of the slider receiving portion


54


. A spring receiving portion


53




a


of a generally tubular shape is formed at a rear end of each of the guide grooves


55


.




A lock arm


56


of the cantilever type is formed integrally with the slider receiving portion


54


at a widthwise-central portion thereof, and extends in the fitting direction. A lock beak


57


, having a forwardly downwardly-slanting surface, is formed on an upper surface of the lock arm


56


, and a housing lock (engagement projection)


58


for retaining engagement with a housing


71


(described later) of the male connector


70


is formed on a lower surface of the lock arm


56


at a distal end thereof.




A pair of displacement prevention projections


58




a


for preventing the displacement of the lock arm


56


are formed on the upper surface of the lock arm


56


, and face away from the housing lock


58


. Side spaces


54




a


for respectively receiving abutment projections


64


of a slider arm (elastic arm)


62


(described later) are formed at opposite sides of the lock arm


56


, respectively.




The slider


60


has the elastic slider arm


62


of the cantilever type provided within the slider body


61


at a generally central portion thereof, and the pair of abutment projections


64


are formed respectively at opposite side portions of a lower surface of the slider arm


62


at a front end portion thereof. A slide groove (through hole)


63


for receiving the lock beak


57


is formed in a central portion of the slider arm


62


in the longitudinal direction.




The slider also includes a pressing portion


65


, which is formed on an upper surface thereof at a rear end thereof, and is operated when canceling the fitting connection, and a pair of stopper ribs


67


which are formed respectively at opposite side portions of the upper surface thereof, and prevent forward withdrawal of the slider from the slider receiving portion


54


. Spring retaining portions


66


for respectively retaining a pair of compression springs


59


are formed respectively at opposite side portions of a lower portion of the slider at a rear portion thereof. A displacement prevention portion


68


for preventing the displacement of the lock arm


56


is formed at the front end of the slider body


61


.




As shown in

FIG. 4

, each of the abutment projections


64


, formed at the front end of the slider arm


62


of the slider


60


, includes an abutment surface


64




a,


which is slanting downwardly rearwardly, a curved surface


64




b,


defining an apex portion thereof, and a rear surface


64




c


slanting rearwardly.




The male connector (the other connector)


70


includes terminal receiving chambers


76


(each in the form of a through hole) for respectively receiving a predetermined number of socket contacts


77


, clamped respectively to end portions of a plurality of wires W


2


, and terminal insertion ports


78


open to its front side. The male connector


70


includes a pair of stopper projections


72


, which are formed on an upper surface of the housing


71


so as to abut respectively against the abutment projections


64


of the slider


60


during the connector-fitting operation, a slanting projection


73


, which is provided between the stopper projections


72


, and has a slanting surface for flexing (elastically deforming) the lock arm


56


, and an engagement groove


74


which is formed at a rear side of the slanting projection


73


so as to be engaged with the housing lock


58


. A pair of holders


75


for preventing rearward withdrawal of the socket contacts


77


are attached to the housing


71


from the upper and lower sides thereof.




As shown in

FIG. 5

, each of the stopper projections


72


on the male connector includes an abutment surface (front surface)


72




a,


slanting downwardly forwardly, slanting side surfaces


72




b,


formed respectively on opposite side surfaces thereof, a curved surface


72




c,


defining an apex portion thereof, and a rear surface


72




d


slanting rearwardly. When viewed from the front side, the stopper projection


72


has a generally trapezoidal shape, and a width y of its apex portion is smaller than a width x of its proximal end portion.




Next, the procedure of fitting the above female and male connectors


50


and


70


together will be described.




First, the slider


60


is mounted on the female connector


50


as shown in

FIGS. 1

to


3


. More specifically, when the slider


60


, having the two compression springs


59


held respectively on the spring retaining portions


66


, is pushed into the slider receiving portion


54


of the female connector


50


from the front side thereof, the slider body


61


moves rearward along the guide grooves


55


.




At this time, the abutment projections


64


, formed respectively at the opposite side portions of the lower surface of the slider arm


62


of the slider


60


, are received respectively in the side spaces


54




a


formed respectively at the opposite sides of the lock arm


56


. Then, the compression springs


59


are received in the spring receiving portions


53




a,


respectively, and the lock beak


57


on the lock arm


56


is fitted in the slide groove


63


in the slider


60


, so that the slider


60


is slidably mounted.




In this mounted condition, the slider


60


is urged forward by the resilient force of the compression springs


59


as shown in

FIG. 3

, and the front ends of the stopper ribs


67


are held against the front edge of the opening


53




b


in the upper wall of the housing


53


, and the displacement prevention projections


58




a,


formed at the distal end of the lock arm


56


, abut against the displacement prevention portion


68


formed at the front end of the slider


60


, thereby preventing the upward displacement of the lock arm


56


.




Then, the pin contacts


52


, clamped respectively to the end portions of the wires W


1


, are inserted respectively into the terminal receiving chambers


53




c


from the rear side of the housing


53


, and are retained by housing lances


53




d,


and a double-retaining holder


53




e


is attached to the housing.




Then, the socket contacts


77


, clamped respectively to the end portions of the wires W


2


, are inserted respectively into the terminal receiving chambers


76


from the rear side of the housing


71


of the male connector


70


, and are retained by housing lances


78




a,


and the double-retaining holders


75


are attached to the housing.




Next, the operation for fitting the female and male connectors


50


and


70


(constituting the connector fitting construction of this embodiment) together will be described.




When the operation for fitting the female and male connectors


50


and


70


together is started as shown in

FIG. 6

, the stopper projections


72


of the male connector


70


are inserted respectively into the side spaces


54




a


(see FIG.


1


), formed respectively at the opposite sides of the lock arm


56


of the female connector


50


, and these stopper projections


72


abut respectively against the abutment projections


64


of the slider


60


. From this time on, the compression springs


59


are compressed to produce a resilient force. At this stage, the pin contacts


52


, mounted in the female connector


50


, are not yet fitted respectively in the socket contacts


77


mounted in the male connector


70


.




Then, when the fitting operation further proceeds, the slider


60


is pushed rearwardly against the bias of the compression springs


59


, so that the housing lock


58


, formed at the distal end of the lock arm


56


, abuts against the slanting projection


73


of the male connector


70


, as shown in FIG.


7


.




If the pushing operation is stopped in this half-fitted condition, the female and male connectors


50


and


70


are returned or moved away from each other (that is, in a disconnecting direction opposite to the fitting direction) by the resilient force of the compression springs


59


, and therefore such half-fitted condition can be easily detected.




Then, when the fitting operation further proceeds, the slider arm


62


of the slider


60


is flexed (elastically deformed) upwardly by the lock beak


57


, so that the abutment engagement of the stopper projections


72


with the abutment projections


64


of the slider


60


is canceled, as shown in FIG.


12


. Also, the housing lock


58


at the front end of the lock arm


56


slides over the slanting projection


73


, and begins to drop into the engagement groove


74


.




At this time, as shown in

FIGS. 4 and 5

, the abutment surface (downwardly rearwardly-slanting front surface)


64




a


of each abutment projection


64


of the slider


60


, abutted against the abutment surface (downwardly forwardly-slanting front surface)


72




a


of the associated stopper projection


72


, slides over the abutment surface


72




a


of the stopper projection


72


in accordance with the upward flexing of the slider arm


62


.




The stopper projection


72


has a generally trapezoidal shape such that the width of the stopper projection


72


is decreasing progressively from its proximal end (having the width x) toward its apex portion (having the width y). Therefore, as the abutment projection


64


moves upward, the area of contact between the stopper projection


72


and the abutment projection


64


gradually decreases. Therefore, a frictional force due to the sliding movement of the abutment projection


64


over the stopper projection


72


gradually decreases, so that the fitting force, required for fitting the female and male connectors


50


and


70


together, is reduced, and the fitting operation can be smoothly effected with a relatively-low inserting force.




And besides, since a stress load, acting on the slider arm


62


, is reduced, the deformation of the slider arm


62


is prevented, and the abutting engagement of the abutment projections


64


with the stopper projections


72


can be canceled accurately at the predetermined position. Therefore, a half-fitted condition of the female and male connectors


50


and


70


can be detected more positively.




The abutment projection


64


has the curved surface


64




b


at its apex portion, and the stopper projection


72


has the curved surface


72




c


at its apex portion. Therefore, when the abutment projection


64


slides over the stopper projection


72


, these apex portions will not be chipped or damaged, and even when the fitting and disconnecting operations are effected repeatedly, a half-fitted condition can be positively detected. Therefore, there can be obtained the female and male connectors which can be smoothly fitted together, and have excellent durability and reliability.




Then, as shown in

FIGS. 8 and 9

, under the influence of he compression springs


59


, the slider arm


62


slides over the stopper projections


72


, and the housing lock


58


is engaged in the engagement groove


74


.




When the slider


60


is returned to the initial position under the influence of the compression springs


59


, the displacement prevention portion


68


of the slider


60


abuts against the displacement prevention projections


58




a


of the lock arm


56


, so that the lock arm


56


is locked, and the female and male connectors


50


and


70


are held in a completely-fitted condition, and the pin contacts


52


are completely electrically connected to the socket contacts


77


, respectively.




This completely-fitted condition can be detected through the sense of touch, obtained when the housing lock


58


of the lock arm


56


slides over the slanting projection


73


, and also can be easily detected by viewing the position of the returned slider


60


with the eyes.




Next, the procedure of canceling the completely-fitted condition will be described.




The pressing portion


65


of the slider


60


, shown in

FIG. 9

, is held with the fingers from the upper side, and the slider is slid rearwardly (in a right-hand direction in

FIG. 9

) against the bias of the compression springs


59


. As a result, the displacement prevention portion


68


of the slider


60


, locking the lock arm


56


, is moved, thereby canceling this locked condition.




Then, the slider arm


62


of the slider


60


is flexed upwardly by the slanting surface of the lock beak


57


, so that the free end portion of the lock arm


56


can be displaced, as shown in FIG.


7


. Therefore, a disconnecting force is applied so as to disconnect the two connectors from each other, and by doing so, the housing lock


58


(formed at the distal end of the lock arm


56


), engaged in the engagement groove


74


, is flexed upwardly to be disengaged from this engagement groove. In this condition, the male connector


70


is held with the hand, and is pulled rearwardly, and by doing so, the male connector can be easily disconnected from the female connector


50


.




As described above, in the connector fitting construction of this embodiment, the pair of abutment projections


64


are formed respectively at the opposite side portions of the lower surface of the slider arm


62


provided at the slider


60


received within the female connector


50


. The pair of stopper projections


72


are formed on the upper surface of the housing


71


, and are pressed respectively against the abutment projections


64


during the connector-fitting operation to move the slider


60


toward the rear end of the female connector


50


. Each abutment projection


64


has the abutment surface (slanting surface)


64




a


formed at the front end thereof, and each stopper projection


72


has the abutment surface (slanting surface)


72




a


formed at the front end thereof, and the abutment surface


72




a


has a generally trapezoidal shape.




Therefore, as each abutment projection


64


slides over the abutment surface


72




a


of the associated stopper projection


72


in accordance with the upward flexing of the slider arm


62


, the area of contact between the two decreases gradually, so that the frictional force due to the sliding movement of the abutment projection


64


is reduced. Therefore, the fitting force, required for fitting the female and male connectors together, can be reduced, and the fitting operation can be smoothly effected with the relatively-low inserting force.




The connector fitting construction of the present invention is not limited to the above embodiment, and can be applied to other embodiments. Namely, although this embodiment is directed to the non-waterproof-type connector fitting construction, the invention can be applied to a waterproof-type connector fitting construction. In this embodiment, although the slider receiving portion is provided at the female connector while the stopper projections are provided at the male connector, there can be provided a connector fitting construction of a reverse design in which a slider receiving portion is provided at a male connector while stopper projections are provided at a female connector.




As described above, in the connector fitting construction of the present invention, the pair of abutment projections are formed respectively at the opposite side portions of the lower surface of the elastic arm provided at the slider, and the pair of stopper projections are formed on the upper surface of the housing of the other connector, and are pressed respectively against the abutment projections during the connector fitting operation to move the slider toward the rear end of the one connector, and the abutment surface of a generally trapezoidal shape is formed on the front surface of at least one of each abutment projection and each stopper projection.




Therefore, as the abutment projection slides over the abutment surface of the stopper projection during the fitting operation in accordance with the upward flexing of the elastic arm, the area of contact between the two decreases gradually, and therefore, the frictional force due to the sliding movement of the abutment projection over the stopper projection is reduced gradually. Therefore, the fitting force, required for fitting the female and male connectors together, can be reduced, and the fitting operation can be smoothly effected with the relatively-low inserting force.




In the case where the abutment surface of the abutment projection is the downwardly rearwardly-slanting surface while the abutment surface of the stopper projection is the downwardly forwardly-slanting surface, the load, acting on the elastic arm, can be further reduced, and therefore the deformation of the elastic arm is prevented, and the abutting engagement of the abutment projection with the stopper projection can be canceled accurately at the predetermined position.




Therefore, a half-fitted condition of the female and male connectors can be detected more positively, and the fitting force, required for the fitting operation, can be further reduced, and the fitting operation can be smoothly effected with the lower inserting force.




In the case where each abutment projection as well as each stopper projection has the curved surface at its apex portion, the apex portion will not be chipped or damaged when the abutment projection slides over the stopper projection, and even when the fitting and disconnecting operations are repeatedly effected, a half-fitted condition can be detected positively. Therefore, there can be obtained the female and male connectors which can be smoothly fitted together, and have excellent durability and reliability.



Claims
  • 1. A connector fitting construction comprising:a pair of female and male connectors fitted together; a resilient member, received in a housing of one of said two connectors, for applying a resilient force thereof to at least one of said pair of said female and male connectors to avoid a half-fitted condition of said pair of female and male connectors; a slider slidably supported within said housing, and when said one connector is fitted relative to the other connector, said slider cooperates with said resilient member to flex a lock arm of a cantilever-type, mounted on said housing, operable to retainingly engage said lock arm with said other connector; and a slanting projection, having a front slanting surface, formed on an upper surface of a housing of said other connector; an engagement groove for engagement with an engagement projection, formed at a distal end of said lock arm, said engagement groove being formed at a rear end of said slanting projection; a pair of abutment projections formed respectively at opposite side portions of a lower surface of an elastic arm provided at said slider; a pair of stopper projections formed on the upper surface of said housing of said other connector, and pressed respectively against said abutment projections during a connector fitting operation to move said slider toward a rear end of said one connector; and an abutment surface of a generally trapezoidal shape formed on a front surface of at least one of each abutment projection and each stopper projection.
  • 2. A connector fitting construction according to claim 1, wherein the abutment surface of said abutment projection is a slanting surface which is slanted downwardly, rearwardly, and the abutment surface of said stopper projection is a slanting surface which is slanted downwardly, forwardly.
  • 3. A connector fitting construction according to claim 2, wherein each of said abutment projections has a curved surface at its apex portion, and each of said stopper projections has a curved surface at its apex portion.
  • 4. A connector fitting construction according to claim 1, wherein each of said abutment projections has a curved surface at its apex portion, and each of said stopper projections has a curved surface at its apex portion.
Priority Claims (1)
Number Date Country Kind
10-245736 Aug 1998 JP
US Referenced Citations (5)
Number Name Date Kind
4915643 Samijima et al. Apr 1990 A
5104253 Zielinski et al. Apr 1992 A
5318464 DiMondi et al. Jun 1994 A
5769650 Aoyama et al. Jun 1998 A
5820399 Shirouzu et al. Oct 1998 A
Foreign Referenced Citations (3)
Number Date Country
197 33 893 Feb 1998 DE
2320624 Jun 1998 GB
10-50408 Feb 1998 JP