The present invention relates to a connector fitting detection structure and a connector.
Conventionally, a fitting detection structure of a connector having a first housing and a second housing which are formed to be fitted to each other is known. A detection terminal having a pair of contact portions is supported by the first housing in conjunction with the fitting operation, and a pair of mating terminals electrically connectable to the pair of contact portions of the detection terminals are supported by a second housing (See, for example, Patent Document 1).
In the fitting detection structure, when the pair of mating terminals are brought into contact with the pair of contact portions of the detection terminal and guided in a case that the both housings are fitted, a detection circuit connected to the pair of mating terminals outputs a detection signal to detect that both housings have reached the mated state.
However, in the fitting detection structure of Patent Document 1, the pair of contact portions of the detection terminal is formed by bifurcating the same conductor. Therefore, when the distance between the pair of contact portions is set to be short, the distance between the pair of mating terminals is also set to be short. As a result, when water drops or the like enter between the pair of mating terminals, the pair of mating terminals are short-circuited through the water droplets. Therefore, the fitting of the two housings may be erroneously detected even though the housings are not in the fitted state.
The present invention has been made in view of the above circumstances, and an object thereof is to improve the reliability of fitting detection of a connector.
In order to achieve the aforementioned object, the “connector fitting detection structure” according to the present invention is characterized by the following configurations (1) to (3).
a pair of connectors formed to be capable of fitting to each other,
one connector of the pair of connectors including:
the other connector of the pair of connectors including:
a pair of second terminals supported by the second housing,
wherein when the pair of connectors are fitted, the locked portion of the one connector is moved over the lock portion of the other connector and engaged with the lock portion thereof,
the pair of first terminals and the pair of second terminals are arranged at positions electrically connectable to each other when the pair of connectors are fitted,
when conduction between the pair of second terminals is detected by the pair of first terminals, it is detected that the pair of connectors are fitted,
one of the pair of first terminals has a spring member,
one end of the spring member is a fixed end supported by the first housing, and the other end thereof is a free end in which a contact portion is formed so as to come into contact with one of the pair of second terminals,
the other of the pair of first terminals is arranged to come into contact with the other of the pair of second terminals and to be separated from the one of the pair of first terminals when the pair of connectors are fitted, and
the lock arm is configured such that when the locked portion is moved over the lock portion, the lock arm is displaced to abut on the spring member, and the contact portion is displaced in a direction away from the one of the pair of second terminals, and when the locked portion is engaged with the lock portion over the lock portion, the contact portion comes into contact with the one of the pair of second terminals.
wherein the pair of first terminals are electrically connected to each other by an electric wire.
wherein the first housing has a first tubular portion which holds the other of the pair of first terminals therein,
the second housing has a second tubular portion which holds the other of the pair of second terminals therein and into which the first tubular portion is inserted, and
an annular elastic member is arranged in an outer peripheral surface of the first tubular portion so as to seal a gap between the outer peripheral surface of the first tubular portion and an inner peripheral surface of the second tubular portion.
According to the connector fitting detection structure of the above configuration (1), since the pair of first terminals are arranged at positions separated from each other of in the first housing, the pair of second terminals can be positioned apart from each other. Accordingly, even if a water droplet or the like enters between the pair of second terminals, the occurrence of a short circuit between the second terminals can be suppressed, and thus the reliability of the fitting detection of the connector can be improved.
Further, one of the first terminals is configured so that the contact portion is brought into contact with the second terminal by the displacement of the lock arm when the locked portion of the lock arm of the first housing is engaged over the lock portion of the second housing in case that the housings are fitted. Therefore, at the timing at which the two housings are fitted, one of the first terminals can be brought into contact with one of the second terminals, and thereby the fitting detection accuracy of the connector can be improved.
Here, the pair of first terminals are preferably electrically connected to each other by an electric wire. Therefore, according to the connector fitting detection structure having the above configuration (2), it is possible to conduct a simple operation only by connecting the pair of first terminals by one electric wire, and to reduce the component cost, thereby reducing the manufacturing cost. In addition, since the pair of first terminals can be easily conducted regardless of the arrangement of the first terminals and the distance between the first terminals, the degree of freedom in designing the connector can be improved.
Preferably, the first housing includes a first tubular portion that holds the other of the first terminals therein, and the second housing includes a second tubular portion which holds the other of the second terminals therein and into which the first tubular portion is inserted. In an outer peripheral surface of the first tubular portion, an annular elastic member may be arranged so as to seal a gap between the outer peripheral surface of the first tubular portion and the inner peripheral surface of the second tubular portion. Therefore, according to the connector fitting detection structure of the above configuration (3), it is possible to prevent the other of the second terminals from being hydrated by water outside the connector when the housings are fitted. Further, since the creepage distance between the pair of second terminals can be increased, the occurrence of a short circuit between the pair of second terminals can be reliably prevented, and thereby the reliability of the fitting detection of the connector can be further improved.
Further, in order to achieve the above object, the “connector” according to the present invention is characterized by the following configuration (4).
(4) A connector comprising:
a housing formed to be capable fitting with a mating housing; and
a pair of terminals which are supported by the housing in a state that the pair of terminals are electrically connected to each other and are electrically connected to a pair of detection terminals supported by the mating housing when the housing is fitted to the mating housing,
wherein the housing is configured such that a locked portion provided in a lock arm elastically deformable supported by the housing is moved over a lock portion provided in the mating housing and engaged with the lock portion when the housing is fitted to the mating housing,
one of the pair of terminals has a spring member,
one end of the spring member is a fixed end supported by the housing, and the other end thereof is a free end in which a contact portion is formed so as to come into contact with one of the pair of detection terminals,
the other of the pair of terminals is arranged to come into contact with the other of the pair of detection terminals and to be separated from the one of the pair of terminals when the housing is fitted to the mating housing, and
the lock arm is configured such that when the locked portion is moved over the lock portion, the lock arm is displaced to abut on the spring member, and the contact portion is displaced in a direction away from the one of the pair of detection terminals, and when the locked portion is engaged with the lock portion over the lock portion, the contact portion comes into contact with the one of the pair of detection terminals.
According to the connector having the configuration (4), since the pair of terminals are arranged at positions separated from each other in the housing, the pair of detection terminals can be positioned apart from each other. Thus, even if water drops or the like enter between the pair of detection terminals, the occurrence of a short circuit between the detection terminals can be suppressed, and thus the reliability of the fitting detection of the connector can be improved.
Further, one of the pair of terminals is configured such that the contact portion is brought into contact with the detection terminal by the displacement of the lock arm when the locked portion of the lock arm of the housing is engaged over the lock portion of the mating housing in case that the housings are fitted. Therefore, at the timing when the two housings are fitted, one of the terminals can be brought into contact with one of the detection terminals, and thereby the fitting detection accuracy of the connector can be improved.
According to the present invention, the reliability of the fitting detection of the connector can be improved.
An embodiment of a connector fitting detection structure according to the present invention will be described below with reference to
As shown in
As shown in
As shown in
The first cavity 45 has a rectangular cross section, and a female terminal 49 for connecting an electric wire to the one first terminal 19a can be inserted from behind. As shown in
A lock arm 23 is cantilevered on the upper surface of the housing main body 25 protruding rearward from the coupling portion 29. As shown in
A plurality of second cavities 63 are formed in the housing main body 25 so as to penetrate in the front-rear direction. As shown in
As shown in
Inside the hood portion 33, a plurality of male terminals 81 are arranged in a penetrating state, and each of the male terminals 81 is attached (held) to the base portion 71. These male terminals 81 are formed by bending a base end portion exposed from the base portion 71 in an L-shape, and the tip end portion inserted into the second cavity 63 of the first housing 15 is electrically connected to the female terminal 65 held in the second cavity during the fitting of both the housings 15 and 17. In the present embodiment, among these male terminals 81, the male terminal 81 connected to one of the first terminals 19a accommodated in the second cavity 63 is the other second terminal 21b. Hereinafter, the second terminal 21b is distinguished from the male terminal 81.
Similarly to the male terminal 81, the pair of second terminals 21a and 21b held in the second housing 17 is formed by bending the base end portion in an L-shape, and the tip end of the base end portion is connected to a detection circuit formed on a substrate (not shown).
As shown in
Next, the one first terminal 19a will be described in detail. The one first terminal 19a is formed by pressing a metal plate material, and includes a spring member 89 formed by extending a first piece 87a and a second piece 87b forward from both ends of the U-shaped curved portion 85, a connecting portion 91 extending in L-shape from the front end portion of the first piece 87a of the spring member 89, and a grip portion 93 extending from the rear end portion of the first piece 87a of the spring member 89. The spring member 89 is provided with the first piece 87a and the second piece 87b facing each other. In the tip end portion of the second piece 87b, a contact portion 95 that bulges outward (opposite to the first piece 87a) and contacts with the one second terminals 21a is arranged. The contact portion 95 is bifurcated and provided in parallel in the width direction. The connecting portion 91 extends in the width direction from the front end portion of the first piece 87a and is bent rearward with a substantially perpendicularly. The connecting portion 91 has substantially the same thickness as the first piece portion 87a and is disposed on the same plane as the first piece portion 87a. The rear end portion 91a can be connected to the female terminal 49 housed in the first cavity 45 with a tapered inclined surface. The grip portion 93 has a bilaterally symmetrical shape vertically extending from both side surfaces of the rear end portion of the first piece portion 87a and extending in an L shape rearward of the curved portion 85, and is a portion that is pinched by a finger when the one first terminal 19a is inserted into the operating space 37.
When the one first terminal 19a is inserted into the operating space 37 from behind the bulging portion 31, the first piece portion 87a as one end of the spring member 89 slides on the engaging groove 43 of the inner wall of the bulging portion 31, and then is engages with the engaging grooves 43. Furthermore, the connecting portion 91 extending from the spring member 89 slides on the slit portion 47 of the bulging portion 31, and then is engaged with the slit portion 47. Thereby, the connecting portion 91 is supported by the first housing 15.
As shown in
The lock arm 23 is displaceable in a direction intersecting an approach direction of the lock portion 61. Due to the displacement when the locked portion 59 is moved over the lock portion 61, both the arm bodies 57 are entered into the operating space 37 through the window portion 41 and then abuts on the second piece 87b of the one first terminal 19a, and thereby the contact portion 95 is moved in a direction away from the one second terminal 21a. Further, the lock arm 23 is formed such that when the two housings 15 and 17 are fitted, the locked portion 59 is engaged over the lock portion 61, at this time, both the arm bodies 57 are elastically restored, and the contact portion 95 comes into contact with the one second terminal 21a.
When the one first terminal 19a is held in the first housing 15, as shown in
The other first terminal 19b held in the second cavity 63 may use a known female terminal, for example, the female terminal 65 housed in another second cavity 63. That is, the other first terminal 19b has a contact portion (not shown) described below in which an electric wire 99 is crimped and connected, and where the other second terminal 21b contacts when both the housings 15 and 17 are fitted.
As shown in
In such configuration, when the two housings 15 and 17 are fitted and the pair of second terminals 21a and 21b are respectively connected to the pair of first terminals 19a and 19b, the pair of second terminals 21a and 21b are short-circuited to each other via the pair of first terminals 19a and 19b connected by the electric wire 99. At this time, the detection circuit connected to the pair of second terminals 21a and 21b outputs a detection signal when the pair of second terminals 21a and 21b are conducted. With the presence or absence of the output of the detection signal, it is detected that both the housings 15 and 17 have reached the fitted state.
Next, the operation of this embodiment will be described. First, both housings 15 and 17 are opposed to each other, and both housings 15, 17 are fitted to each other. In a fitting process of the housings 15 and 17, as shown in
Next, as shown in
Subsequently, as shown in
Herein, the other first terminal 19b is configured such that the other second terminal 19b is connected to the contact portion (not shown) when both the housings 15 and 17 reach the fitting position. Therefore, while the one first terminal 19a comes into contact with the one second terminal 21a, and the other first terminal 19b comes into contact with the other second terminal 21b. Thus, the pair of second terminals 21a and 21b are short-circuited via the pair of first terminals 19a and 19b electrically connected by the electric wire 99, and the detection signal is output from the detection circuit, and thereby it is detected that the two housings 15 and 17 have reached the fitted state.
In order to detect the fitted state when both the housings 15 and 17 reach the fitting position, it is necessary that the pair of second terminals 21a and 21b are short-circuited when the two housings 15 and 17 reach the fitting position, that is, the pair of second terminals 21a and 21b are not short-circuited until both the housings 15 and 17 reach the fitting portion. However, water may enter the connector from the outside when both the housings 15 and 17 are fitted, and dew condensation may occur in the housing or water may enter the housing in a state where both the two housings 15 and 17 are separated. In such a case, when a water droplet or the like is interposed between the pair of second terminals 21a and 21b, the pair of second terminals 21a and 21b are short-circuited before the housings 15 and 17 reach the fitted state. As a result, there is a possibility of erroneous detection that both the housings 15 and 17 have reached the fitted state even through both the housings 15 and 17 are in a half fitted state.
In contrast, in the embodiment of the present invention, since the pair of first terminals 19a and 19b supported by the first housing 15 are disposed at predetermined positions away from each other. For this reason, in the second housing 17, one of the pair of second terminals 21a and 21b is disposed outside the hood portion 33, and the other thereof is disposed inside the hood portion 33. Thus, since the creepage distance between the pair of second terminals 21a and 21b can be increased, a short circuit between the second terminals 21a and 21b can be prevented even if a water droplet or the like is interposed between the pair of second terminals 21a and 21b, and the reliability of the fitting detection of the connector can be improved.
Further, in the embodiment of the present invention, in a case that both the housing 15 and 17 are fitted, the other second terminal is disposed within the range of the waterproof structure covered by the housing main body 25 and the hood portion 33 in which the gap between the housing main body 25 and the hood portion 33 is sealed. Thereby, even if the connector is exposed to rainwater and so on and rainwater is entered into the connector, the second terminal 21b can be prevented from getting water. Therefore, the occurrence of a short circuit between the second terminals 21a and 21b can be more reliably prevented, and the reliability of the fitting detection of the connector can be further improved.
Further, in the embodiment of the present invention, when the housings 15 and 17 reach the fitted state, the locked portion 59 of the lock arm 23 of the first housing 15 is locked over the lock portion 61 of the second housing 17, and the contact portion 95 of the one first terminal 19a is configured to be in contact with the one second terminal 21a in conjunction with the displacement of the lock arm 23 at this time. Therefore, the one first terminal 19a can be brought into contact with the one second terminal 21a at the timing when two housings 15 and 17 are fitted. Thus, accuracy of the fitting detection in the connector can be improved. In this case, the one first terminal 19a and the one second terminal 21a are arranged within the range of the non-waterproof structure, but since the other second terminal 21b is disposed within the range of the waterproof structure as described above, erroneous detection due to a short circuit between the second terminals 21a and 21b does not occur. Therefore, according to the embodiment of the present invention, it is possible to prevent erroneous detection due to a short circuit between the second terminals 21a and 21b and improve the fitting detection accuracy of the connector.
Further, in the embodiment of the present invention, since the pair of first terminals 19a and 19b are electrically connected by the electric wire 99, the pair of first terminals 19a and 19b can be made conductive by a simple operation, and the manufacturing cost can be reduced because the component cost can be reduced. Further, by using the electric wire 99 in this manner, the pair of first terminals 19a and 19b can be freely conducted regardless of the arrangement of the first terminals 19a and 19b and the distance between the first terminals 19a and 19b, so that the degree of freedom in design of the connector can be improved.
Further, in the embodiment of the present invention, since the connecting portion 91 connected to the female terminal 49 is provided at the one first terminal 19a, the position of the female terminal 49 can be freely set by changing the shape of the connecting portion 91, and the degree of freedom in design can be improved. Further, since the connecting portion 91 is not inserted into the first housing 15 and is fitted into and engaged with the first housing 15, it is easy to assemble the connecting portion 91, and the manufacturing cost can be reduced.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The present invention may, of course, be modified in design without departing from the scope of the present invention.
For example, in the present embodiment, the other first terminal 19a and the other second terminal 21a are disposed within the range of the waterproof structure covered by the housing main body 25 and the hood portion 33 in which the gap between them is sealed. However, the first terminals 19a and 19b and the second terminals 21a and 21b may be provided so as to be spaced apart from each other with a set distance so that the pair of second terminals 21a and 21b are disposed with a space that is not short-circuited by a water droplet or the like.
In the present embodiment, the pair of first terminals 19a and 19b are electrically connected via the electric wire 99. Alternatively, in addition to this, the pair of first terminals 19a and 19b may be electrically connected to each other via a desired conductor (for example, a metal conductor insert-molded in the first housing 15). In this case, the pair of first terminals 19a and 19b may be formed integrally with each other by a conductor, or may be connected by a conductor in a state of being separated from each other.
In the present embodiment, female terminals are used as the first terminals 19a and 19b, and male terminals are used as the second terminals 21a and 21b. However, male terminals may be used as the first terminals 19a and 19b, and female terminals may be used as the second terminals 21a and 21b.
In the present embodiment, the lock arm 23 is cantilevered by the first housing 15. However, the support structure of the lock arm 23 is not limited thereto. In short, it is possible to adopt for example a double support structure supporting any two portions of the lock arm 23 by the first housing 15 if the locked portion 59 of the lock arm 23 has an elastically deformable portion that abuts on the spring member 89 of the first terminal 19a and displace the contact portion 95 in a direction away from the one second terminal 21a based on the displacement when the locker portion 59 of the lock arm 23 is moved over the lock portion 61 of the second housing 17.
The features of the connector fitting detection structure and connector according to the embodiment of the present invention described above will be briefly summarized and listed in the following items (1) to (4).
(1) A connector fitting detection structure comprising:
a pair of connectors (11, 13) formed to be capable of fitting to each other,
wherein one connecter (11) of the pair of connectors including:
the other connector (13) of the pair of connectors including:
wherein when the pair of connectors (11, 13) are fitted, the locked portion (59) of the one connector (11) is moved over the lock portion (61) of the other connector (13) and engaged with the lock portion (61) thereof,
the pair of first terminals (19a, 19b) and the pair of second terminals (21a, 21b) are arranged at positions electrically connectable to each other when the pair of connectors are fitted,
when conduction between the pair of second terminals (21a, 21b) is detected by the pair of first terminals (19a, 19b), it is detected that the pair of connectors (11, 13) are fitted,
one (19a) of the pair of first terminals has a spring member (89),
one end of the spring member (89) is a fixed end supported by the first housing (15), and the other end thereof is a free end in which a contact portion (95) is formed so as to come into contact with one of the pair of second terminals,
the other (19b) of the pair of first terminals is arranged to come into contact with the other of the pair of second terminals and to be separated from the one (11) of the pair of first terminals when the pair of connectors are fitted, and
the lock arm (23) is configured such that when the locked portion (59) is moved over the lock portion (23), the lock arm (61) is displaced to abut on the spring member (89), and the contact portion (95) is displaced in a direction away from the one (21a) of the pair of second terminals, and when the locked portion is engaged with the lock portion over the lock portion, the contact portion comes into contact with the one (21a) of the pair of second terminals.
(2) The connector fitting detection structure according to the above item (1),
wherein the pair of first terminals (19a, 19b) are electrically connected to each other by an electric wire (99).
(3) The connector fitting detection structure according to the above item (1) or (2),
wherein the first housing (15) has a first tubular portion (25) which holds the other of the pair of first terminals therein,
the second housing (17) has a second tubular portion (33) which holds the other of the pair of second terminals therein and into which the first tubular portion is inserted, and
an annular elastic member (83) is arranged in an outer peripheral surface of the first tubular portion (25) so as to seal a gap between the outer peripheral surface of the first tubular portion (25) and an inner peripheral surface of the second tubular portion (33).
(4)
A connector comprising:
a housing (15) formed to be capable fitting with a mating housing (17); and
a pair of terminals (19a, 19b) which are supported by the housing in a state that the pair of terminals are electrically connected to each other and are electrically connected to a pair of detection terminals (21a, 21b) supported by the mating housing when the housing is fitted to the mating housing,
wherein the housing (15) is configured such that a locked portion (59) provided in a lock arm (23) elastically deformable supported by the housing is moved over a lock portion (61) provided in the mating housing and engaged with the lock portion when the housing is fitted to the mating housing,
one (19a) of the pair of terminals has a spring member (89),
one end of the spring member is a fixed end supported by the housing, and the other end thereof is a free end in which a contact portion is formed so as to come into contact with one (21a) of the pair of detection terminals,
the other (19b) of the pair of terminals is arranged to come into contact with the other of the pair of detection terminals and to be separated from the one (11) of the pair of terminals when the housing is fitted to the mating housing,
the lock arm (23) is configured such that when the locked portion (59) is moved over the lock portion (61), the lock arm is displaced to abut on the spring member (89), and the contact portion (95) is displaced in a direction away from the one (21a) of the pair of detection terminals, and when the locked portion is engaged with the lock portion over the lock portion, the contact portion (95) comes into contact with the one (21a) of the pair of detection terminals.
This application is based on Japanese Patent Application number 2016-136323, filed Jul. 8, 2016, the contents of which are incorporated herein by reference.
According to the connector of the present invention, it is possible to improve the reliability of the fitting detection of the connector. The present invention having this effect is useful for a connector fitting detection structure and a connector.
Number | Date | Country | Kind |
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2016-136323 | Jul 2016 | JP | national |
This application is a continuation PCT application No. PCT/JP2017/024710, which was filed on Jul. 5, 2017 based on Japanese Patent Application (No. 2016-136323) filed on Jul. 8, 2016, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2017/024710 | Jul 2017 | US |
Child | 16211168 | US |