This application claims priority from Japanese Patent Application No. 2005-260695 filed Sep. 8, 2005, which is hereby incorporated by reference herein.
1. Field of the Invention
The present invention relates to a connector for a flexible conductor which can cope with a flexible conductor, such as a flexible flat cable (hereinafter, referred merely to as an “FFC”) or a flexible printed circuit board (hereinafter, referred merely to as an “FPC”)
2. Description of the Related Art
There is conventionally known a connector adapted to obtain a required contact pressure between the external terminals on the FFC or FPC, bonded with a reinforcing plate on its backside, and the contacts on the connector through utilization of a slider, as disclosed in Japanese Patent Application Laid-open No. 2000-133351.
It is a recent tendency to eliminate a reinforcing plate from the FFC or FPC, along with decrease in the thickness thereof. This however makes the FFC or FPC easy to deform. The existing connector is structured to bring the FFC or FPC external terminals into contact with the contacts on the connector simultaneously with insertion of a slider. The FFC or FPC if deformed hinders the positive connection to the contacts.
Furthermore, the number of external terminals on the FFC or FPC increases to accommodate electrical devices having increasingly complicated circuits. For this reason, the external terminals tend to be arranged in front and rear positions. The contacts on the connector are also arranged in the front and rear positions. In the existing connector, when the slider moves a distance between the contacts arranged in the front and rear positions, time lag arises upon contacting of the FFC or FPC external terminal with the contact. This however might raise an unfavorable situation.
Meanwhile, due to the increased number of external terminals on the FFC or FPC, there is also a tendency of arranging a grounding external terminal on the backside thereof. With the slider of the existing connector, no connection is available between the grounding external terminal provided on the backside of the FFC or FPC and the grounding contact of the connector. This requires another mechanism, thus complicating the structure further.
It is an object of the present invention to provide a connector for a flexible conductor which can positively bring the FFC or FPC external terminals into contact with the contacts and to simultaneously put the external terminals arranged in the front and rear positions into contact with the contacts in the front and rear positions. Another object of the invention is to provide a connector for a flexible conductor which can bring the grounding contact, arranged at the backside of an FFC or FPC, into contact with the grounding contact of the connector through the use of a driver, such as a slider.
In accordance with the present invention, there is provided a connector for a flexible conductor, comprising: a connector body; a plurality of contacts provided in the connector body; an operator capable of vertically moving between a first position and a second position, within the connector body; and a driver capable of moving between a first position and a second position, relative to the connector body; wherein the driver causes the operator to move vertically between the first and second positions correspondingly to a movement thereof between the first and second positions, the operator, in the first position, being in a position distant a predetermined spacing from the plurality of contacts so that a flexible conductor can be placed at between the plurality of contacts and the operator, and, in the second position, being allowed to bring external terminals of the flexible conductor into contact, at a predetermined contact pressure, with the plurality of contacts.
Meanwhile, in a connector for a flexible conductor in the invention, there is further comprised of a grounding contact provided in the connector body, wherein operator includes a recess to receive the grounding contact, the operator being allowed, when in the first position, to receive the grounding contact in the recess and, when in the second position, to bring the grounding contact into contact with the grounding external terminals of the flexible conductor.
Meanwhile, in a connector for a flexible conductor in the invention, the connector body is further formed with a convex therein, the operator being further formed with an anti-removal-hole corresponding to the convex, the convex being allowed to engage in the anti-removal hole through an anti-removal concave formed in the flexible conductor when the operator is in the second position.
Furthermore, in a connector for a flexible conductor in the invention, the driver may be a slider capable of moving horizontally relative to the connector body or a cam body capable of rotating relative to the connector body.
Furthermore, the plurality of contacts preferably include first and second contacts whose contact portions differ in the position in the forward and rearward direction and the first contact and the second contact are arranged alternately.
Meanwhile, the operator may have a horizontal upper surface serving as a push surface to push up the flexible conductor toward the contact and a horizontal lower surface, under which the driver can be positioned, parallel with the horizontal upper surface.
With the structure, the invention is allowed to positively bring the external terminals of an FFC or FPC and the contacts into contact at a desired contact pressure by the movement of a driver, such as a slider or a cam body. In this case, contact is available simultaneously between the external terminals arranged in the front and rear positions and the corresponding contacts. Meanwhile, contact is also available between a grounding external terminal arranged in the backside of an FFC or FPC and a grounding contact of the connector, due to movement of the same driver. Furthermore, the FFC or FPC can be prevented against removal by means of the movement of the same driver. Therefore, the invention can perform a plurality of operations at one time by merely moving the driver, thus making it easy to attach or detach a flexible conductor.
The above and other objects, effects, features and advantages of the present invention will become more apparent from the following description of embodiments thereof in conjunction with the accompanying drawings.
With reference to the drawings, description is now made on the embodiments according to the present invention.
Note that the term “rear” or “proximal” used in the description refers to a direction given by the arrow A in
At the outset, description is made on a flexible conductor 100 by referring to
Description is now made on the connector 1 for a flexible conductor according to the present embodiment. The connector 1 has roughly a connector body 10, a plurality of first and second contacts 70, 80, an operator 50, a slider 30 and grounding contacts 90.
The connector body 10 is made as a housing opened at the front, having a bottom wall 12, a top wall 14, a rear wall 16 and left and right side walls 18, 18. Accordingly, within the connector body 10, a space 20 is formed surrounded by the bottom wall 12, the top wall 14, the rear wall 16 and the left and right side walls 18, 18.
In the upper surface of the bottom wall 12, a plurality of lower grooves 12a are formed opened at the front so that a second contact 80, referred later, can be inserted from the front. Each of the lower grooves 12a is formed opened toward the front and extending, at its front opening end, toward the lower surface of the bottom wall 12, as shown in
The bottom wall 12 preferably extends further toward the distal end of connector 1 than the top wall 14. Such a structure facilitates assembly of the connector 1.
In the lower surface (surface facing the space 20) 14b of the top wall 14, a plurality of upper grooves 14a are formed to arrange the contact portion 71 of the first contact 70 and the contact portion 81 of the second contact 80 for vertical displacement. Incidentally, each upper groove 14a may accept either one of the contact portion 71 of the first contact 70 or the contact portion 81 of the second contact 80. Preferably, the same type of contact is not arranged in adjacent upper grooves 14a. Namely, the first contacts 70 and the second contacts 80 are arranged alternately. The upper grooves 14a extend toward the rear. In the rear of the upper groove 14a a slit-like first contact-fitting hole 16a is formed penetrating the rear wall 16 and continuing from the upper groove 14a. This slit-like first contact-fitting hole 16a accepts the contact portion 71 of a first contact 70. By pressure-fitting the fixed portion 73 of the first contact 70 into the first contact-fitting hole 16a, the first contact 70 is fixed to the connector body 10. Meanwhile, in the rear of the upper groove 14a a slit-like receiver 16c is formed continuing from the upper groove 14a so that a resilient deformable portion 82 of the second contact 80 can be arranged therein. Contact portion 81 of the second contact 80 fits within slit-like receiver 16c. The slit-like receiver 16c connects between the upper groove 14a where the contact portion 81 of the second contact 80 is arranged and the lower groove 12a of the bottom wall 12.
A pair of projections 22 is formed at both sides in the lower surface of the top wall 14. The projections 22 correspond to the anti-removal recesses 103 formed at the both sides of the flexible conductor 100.
In the rear wall 16, slit-like first contact-fitting holes 16a are formed each continuing from the upper groove 14a to arrange therein the contact portion 71 of the first contact 70 and penetrating the rear wall 16. The slit-like first contact-fitting hole 16a preferably has a vertical length (height) greater than the depth of the upper groove 14a. In this embodiment, the first contact-fitting holes 16a each have a rear open end extending to the lower surface of the bottom wall 12 through the rear wall 16 as shown in
Meanwhile, in the rear wall 16, slit-like second contact-fitting holes 16b are formed each continuing from the lower groove 12a to arrange therein the fixed portion 83 of the second contact 80, in a manner penetrating the rear wall 16. Incidentally, the slit-like second contact-fitting hole 16b must not penetrate the rear wall 16. Furthermore, in the front of the rear wall 16, slit-like receiver 16c are formed each connecting between the upper groove 14a to arrange therein the contact portion 81 of the second contact 80 and the lower groove 12a to arrange therein the fixed portion 83 of the relevant second contact 80, to receive the resilient deformable portion 82 of the second contact 80. Furthermore, the rear wall 16 has a front surface formed vertically as a guide surface 17. The vertical guide surface 17 is to abut against a tip of the flexible conductor 100 inserted and a rear surface 51c at the rear end of the operator 50, referred later. So, the vertical guide surface 17 can guide the flexible conductor 100 and the operator 50 for their vertical movements.
A pair of right and left sidewalls 18, 18 is respectively formed with a pair of first engaging portions 18a, 18a and a pair of second engaging portions 18b, 18b, as shown in
Each of the first contacts 70 roughly includes a contact portion 71, a resilient deformable portion 72, a fixed portion 73, a terminal portion 74 and an engaging concavity 75, as shown in
The contact portion 71 is a member for contact with the first external terminal 105 of the flexible conductor 100 inserted in the connector 1. Contact portion 71 is formed generally in a downward V-form at the tip of the resilient deformable portion 72 extending forward from the fixed portion 73. The fixed portion 73 is formed with an engaging projection 76. By pressure-fitting the fixed portion 73 together with the engaging projection 76 in the first contact-fitting hole 16a of the connector body 10 as stated before, the first contact 70 is fixed to the connector body 10. A terminal portion 74 is a member to be connected, by soldering or so, to an external terminal of an electronic appliance on which the connector 1 is to be mounted. This extends rearward (and downward, in this embodiment) from the fixed portion 73. The engaging concavity 75 is a member to engage with the engaging projection 16d formed in the lower surface of the rear wall 16 of the connector body 10 (i.e. in the lower surface of the bottom wall 12). This is preferably formed close to the terminal portion 74. By engaging the engaging concavity 75 with the engaging projection 16d, it prevents the first contact 70 from moving horizontally and maintains first contact 70 in position. In addition, by the arrangement of engaging concavity 75 close to the terminal portion 74, the terminal portion 74 is prevented from moving vertically.
The second contacts 80 each have constituent parts similarly to the first contact 70. Specifically, the second contact 80 includes a contact portion 81, a resilient deformable portion 82, a fixed portion 83, a terminal portion 84 and an engaging concavity 85, as shown in
The first contact 70 is inserted forward and fixed in the connector body 10 from the rearward thereof, through the first contact-fitting hole 16a provided upper in the rear wall 16 of the connector body 10. Meanwhile, the second contact 80 is inserted rearward and fixed in the connector body 10 from the forward thereof, through the second contact-fitting hole 16b provided lower in the rear wall 16 of the connector body 10. The first contacts 70 and the second contacts 80 are fixed alternately and parallel with each other in the connector body 10. As a result, by arranging the contact-fitting holes 16a, 16b in a staggered form, a multiplicity of contacts can be arranged without increasing the size of the connector body 10. This does not reduce the strength of the rear wall 16 of the connector body 10. Meanwhile, the contact portions 71 of the first contacts 70 and the contact portions 81 of the second contacts 80 are arranged in a staggered form correspondingly to the first and second external terminals 105, 104 of the flexible conductor 100 to be inserted in the connector 1.
The operator 50 is basically arranged within the space 20 of the connector body 10, and moves vertically between a first position (see
The operator 50 includes an operator's proximal portion 51 and an operator's distal portion 52. Although the description explains the operator's proximal portion 51 and the operator's distal portion 52 separately, those are actually formed in one body. Namely, the operator 50 in the embodiment is a single member.
The operator's proximal portion 51 has a horizontal upper surface 51a serving as a first push surface to push up the flexible conductor 100 inserted, a horizontal lower surface 51b parallel with the upper surface 51a and a rear surface 51c nearly vertical to abut against the guide surface 17 of the rear wall 16 of the connector body 10. In the both sides of the horizontal upper surface 51a, a pair of recesses 54, 54 are formed having push projections 54a, 54a serving as a pair of second push surfaces. The pair of recesses 54, 54 is formed corresponding to a pair of grounding contacts 90, 90 provided in the connector body 10 at the both sides thereof. The recesses 54 are each structured to receive at least the contact portion 91 of the grounding contact 90. In the both sides of the horizontal upper surface 51a, there are further formed a pair of anti-removal holes 55, 55 in positions outer than the pair of recesses 54, 54. The pair of anti-removal holes 55, 55 corresponds to a pair of anti-removal recesses 103, 103 of the flexible conductor 100 to insert.
Meanwhile, in the both sides of the operator's proximal portion 51, a pair of engaging claws 53, 53 is formed to engage with the first engaged portions 18a, 18a of the connector body 10. Incidentally, the operator's proximal portion 51, at its distal side, is formed with the operator's distal portion 52 in a projecting fashion.
The operator's distal portion 52 has a first slanted surface 52a descending from the horizontal upper surface 51a of the operator's proximal portion 51 toward the distal end thereof, a second slanted surface 52b ascending from the horizontal lower surface 51b of the operator's proximal portion 51 toward the distal end thereof, a horizontal surface 52c extending continuing from the second slant surface 52b toward the distal end and a vertical distal surface 52d connecting between the first slant surface 52a and the second slant surface 52b.
In the both sides of the operator's distal portion 52, a pair of hooks 59, 59 is formed having an L-form in section capable of moving in a pair of guide elongate holes 38, 38 of the slider 30, referred later. The pair of hooks 59, 59 is formed extending from the pair of engaging claws 53, 53 toward the distal end, as shown in
Explanation is now made of the slider 30. The slider 30 is movable between a first position (see
The slider 30 includes a bottom wall 32, a top wall 34, right and left sidewalls 36, 36 and a passage 40 surrounded by the bottom wall 32, the top wall 34 and the right and left sidewalls 36, 36.
As shown in
A pair of elongate guide holes 38 penetrate both sides of the bottom wall 32 adjacent to and within the sidewalls 36, 36. These elongate guide holes 38 are formed close to the proximal end of the push-up surface 32a of bottom wall 32. Each elongate guide hole 38 is formed as a rectangular hole long in the longitudinal direction (or in the front and rear direction). The pair of elongate guide holes 38, 38 is to be fitted with the pair of hooks 59, 59 of the operator 50. The hooks 59 are allowed to move in the front and rear direction (i.e. longitudinally) along the elongate guide holes 38. The elongate guide hole 38 has a depth nearly equal to the longitudinal thickness that the hook 59 adds to the moving distance of the slider 30. By such a structure, the operator 50 is restricted from moving right and left relative to the slider 30. Hence, the operator 50 is free from oscillating right and left during the movement of the slider 30 from the first position to the second position. Namely, the push-up surface 32a of the slider 30 is to push up the operator 50 uniformly and correctly from the first position to the second position. As a result, when the flexible conductor 100 is on the horizontal upper surface 51a of the operator 50, electrical contacting is provided positively between the external terminals 105, 104 of the flexible conductor 100 and the contact portions 71, 81 of the contact.
The top wall 34 constitutes a part of the passage 40. The top wall 34 has a longitudinal length established such that the proximal tip of the top wall 34 does not abut against the distal end of the top wall 12 of the connector body 10 when the slider 30 is pushed in the connector body 10. Meanwhile, a pair of observation windows 42, 42 may be formed in the both sides of the top wall 34 so that the flexible conductor 100 attached can be confirmed. Furthermore, such observation windows may be provided in the bottom wall 32, in positions corresponding to the windows 42 of the top wall 34 (see
In the outer surfaces of the right and left sidewalls 36, 36, a pair of second engaging claws 37, 37 is formed to engage with the pair of second engaged portions 18b, 18b provided in the connector body 10. Flanges 44 are formed in the right and left sidewalls 36, 36 in positions close to the distal end thereof.
In
Finally, explanation is now made of the grounding contacts 90. The grounding contacts 90 are provided in pairs at the both sides of the connector body 10 (see
The grounding contact 90 is structured such that its contact portion 91 is received in the recess 54 of the operator 50. The grounding contact 90 is supported, at its intermediate portion that continues from the contact portion 91 of the grounding contact 90 to the resilient deformable portion 92, by the push projection 54a serving as a second push surface formed at the distal end of the recess 54 in the operator 50. With this structure, when the operator 50 rises to the second position, the contact portion 91 is rotated about a point supported by the push projection 54a and simultaneously moved up. Due to this, the grounding contact 90 at its contact portion is allowed to project upward out of the recess 54 of the operator 50.
Explanation is now made of the operation to attach the flexible conductor 100 to and remove it from the connector 1 for a flexible conductor according to the embodiment.
In
In this state, the flexible conductor 100 is inserted in the slider 30 through the insertion aperture 46. The flexible conductor 100 is inserted until its tip goes into abutment against the guide surface 17 of the rear wall 16 of the connector body 10. Because the passage 40 of the slider 30 assuming the first position is nearly equal in height to the horizontal upper surface 51a of the operator 50 assuming the first position as noted before, the flexible conductor 100 is passed through the passage 40 of the slider 30 and guided to the first slant surface 52a and horizontal upper surface 51a of the operator 50, to smoothly reach the guide surface 17 without being deformed. At this time, the anti-removal recess 103 of the flexible conductor 100 is aligned vertically with the projection 22 of the connector body 100 and the anti-removal hole 55 of the operator 50.
When the flexible conductor 100 is in abutment against the guide surface 17 and rested upon the horizontal upper surface 51a of the operator 50, the slider 30, or driver, is pushed from the first position to the second position into the space 20 of the connector body 10 by utilization of the flange 44 of the slider 30. The bottom wall 32 of the slider 30 is moved along the upper surface of the bottom wall 12 of the connector body 10. The push-up surface 32a of the bottom wall 32 of the slider 30 goes from the position under the second slant surface 52b of the operator's distal portion 52, to the position under the lower surface 51b of the operator's proximal portion 51. Therefore the proximal end 32d of the bottom wall 32 of the slider 30 can be positioned under the horizontal lower surface 51b of the operator's proximal portion 51 of the operator 50. Due to this, the operator 50 rises from the first position to the second position, along the guide surface 17 of the rear wall 16 of the connector body 10 at which the rear end surface 51c of the operator's proximal portion 51 abuts.
When the slider 30, or driver, is completely pushed in the space 20 of the connector body 10, i.e. when the slider 30, or driver, reaches its second position, the operator 50 also reaches its second position as shown in
Meanwhile, as shown in
Furthermore, as shown in
As described above, by the horizontal movement of the slider 30, or driver, from the first position to the second position, as well as the vertical movement of the operator 50 from the first position to the second position due to that horizontal movement, the flexible conductor 100 is completely attached to the connector 1.
In order to remove the flexible conductor 100 attached on the connector 1, it is satisfactory to conduct a reverse operation to the foregoing of upon attaching the flexible conductor 100. This is explained briefly.
For example, in the state shown in
This embodiment greatly differs from the first embodiment in that its connector 201 has a cam body 230, as a driver, in place of the slider 30. The connector 201 also has a somewhat difference in the structure of an operator 250 and a rear wall 216 of the connector body 210. The connector 201 however is nearly the same in structure as the first embodiment except the above structures. Accordingly, this embodiment makes a description centering on the operator 250 and the cam body 230 for driving the operator 250.
The operator 250, in this embodiment, also moves vertically between the first and second positions, like operator 50 of the foregoing first embodiment. The operator 250 in the second embodiment is formed only with the component corresponding to the operator's proximal portion 51 of the first embodiment. Namely, the operator 250 has a plate-like form with a nearly-rectangular section, including a flat horizontal upper surface 251 to rest thereon a flexible conductor 200, a bottom surface 252 nearly parallel with the horizontal upper surface 251 and in abutment against the cam body 230, and a vertical rear end surface 253. The operator 250 in the first position is supported by the cam body 230 assuming its first position, and a horizontal surface 225 structuring a step 224 protruding a proper length toward the cam body 230 from a guide surface 217 of a rear wall 216 of the connector body 210.
The operator 250 at its rear end surface 253 is vertically guided along the vertical guide surface 217 of the rear wall 216 of the connector body 210, similar to the first embodiment, to move between the first and second positions. Although not shown, the operator 250 further has a pair of engaging claws, formed at the both sides thereof, which are engaged with the first engaged portions provided at the both sides of the connector body 210, to be vertically guided, similar to the first embodiment.
The cam body 230, characterizing the embodiment, is to rotate from the first position shown in
The cam body 230 is formed by a semicircular cylinder portion 231 having a generally semicircular section and a rectangular column portion 232 having a generally rectangular section. The cam body 230 rotates about a rotation center P of the semicircular cylinder portion 231. The cam body 230 is coupled to an operation lever 240 provided outside of one side of the connector body 10. By rotating the operation lever 240 in the arrow direction shown in
The semicircular cylinder portion 231 of the cam body 230 is supported by a vertical surface 226 comprising a step 224 protruding from the guide surface 217 of the rear wall 216 of the connector body 210 and an upper surface 213 of the bottom wall 212 of the connector body 210. Accordingly, the semicircular cylinder portion 231 of the cam body 230 rotates along those surfaces 226, 213.
The cam body 230, or driver, is positioned under the operator 250. The cam body 230 can be rotated from the first position to the second position as noted before. In the first position, the cam body 230 is in a lying state as shown in
As shown in
In the embodiment, the flexible conductor 200 is to be attached to the connector 201 as in the following manner. Note that the corresponding elements to those of the first embodiment are omitted of description in order to avoid duplicated descriptions.
As shown in
In this state, by rotating the operation lever 240 clockwise by 90 degrees, the cam body 230, or driver, is rotated from the first position to the second position. This causes the operator 250 to be raised vertically to a position supported on the cam body 230 standing in state, i.e. to the second position. Due to this, the external terminals of the flexible conductor 200 are brought into electric contact, at a predetermined contact pressure, with the contact portion 271 of the first contact 270 and the contact portion 281 of the second contact 280.
By the operation so far described, the connector 201 in this embodiment is allowed to positively mount the flexible conductor similarly to the first embodiment. Incidentally, upon removal, it is satisfactory to make an operation in the reverse order.
The present invention has been described in detail with respect to preferred embodiments, and it will now be apparent from the foregoing to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspect, and it is the intention, therefore, in the appended claims to cover all such changes and modifications as fall within the true spirit of the invention.
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