Patent Application
20200173239
The present invention relates to the field of deepwater oil drilling and reservoir development. It concerns a riser connector.
A drilling riser is made up of an assembly of tubular elements of length generally ranging between 15 and 27 m (50 and 90 feet), assembled by connectors. The tubular elements generally consist of a main tube provided with connectors at each end. Tubular auxiliary lines, also called peripheral lines, commonly referred to as “kill line”, “choke line”, “booster line” and “hydraulic line”, allowing circulation of technical fluids, are provided parallel to the main tube. The tubular elements are assembled on the drilling site, from a floater. The riser is lowered into the water depth as the tubular elements are assembled, until it reaches the wellhead located on the sea bottom.
In the perspective of drilling at water depths that can reach 3500 m or more, the weight of the riser becomes very penalizing. This phenomenon is increased by the fact that, for the same maximum working pressure, the length of the riser requires a larger inside diameter for the auxiliary lines, considering the necessity to limit pressure drops.
Besides, the necessity to decrease the riser assembly time is all the more critical since the water depth, and therefore the riser length, is great.
A riser intended for other applications, notably production, completion or workover, also consists of an assembly of tubular elements assembled by connectors.
Documents FR-2,925,105, FR-2,956,693 and FR-2,956,694 describe various solutions notably aiming to involve the auxiliary lines, together with the main tube, in the taking up of the longitudinal stresses applied to the riser. However, for the systems described in these patents, fastening of the auxiliary lines with respect to the main tube causes tensile stresses in the auxiliary lines. In order to withstand these tensile stresses, the auxiliary lines have great thickness values, which generates an increase in the mass and size of the floaters, and therefore in the cost of the riser. Another problem with these connectors concerns the inspection and maintenance of the locking ring. Indeed, the locking rings in the aforementioned patents are not fully removable. It is therefore not possible to inspect the entire locking ring.
To overcome this problem, patent applications WO-2015/071,411, WO-2015/169,560 and WO-2015/169,559 relate to connectors provided with locking rings removable by means of two bayonet connections. However, these three connectors require a particular stud layout to prevent simultaneous unlocking of the locking ring with the two riser sections.
The solution described in patent application FR-3,045,708 (WO-2017/102,220) allows both to facilitate inspection and maintenance of the locking ring, and to prevent simultaneous disconnection of the locking ring thanks to removable pins. This type of locking ring yields satisfactory results, it is however desirable to reduce the large number of connector components, to reduce the component machining cost and to improve sealing. Indeed, this solution can require a tubular sleeve for fitting the male connector element into the female connector element and for centering the locking ring in the connector elements. This sleeve is an additional part that requires additional machining and sealing, as well as an additional step upon assembly.
In order to overcome these drawbacks, the present invention relates to a compact connector design with an internal locking ring. The connector according to the invention comprises a locking ring allowing a bayonet type connection on either side with two riser sections. Besides, the connector comprises at least one removable pin for translationally blocking the locking ring, notably upon locking and unlocking. Thus, the connector according to the invention is removable, and simultaneous removal of the ring with the two riser sections is prevented. Besides, the locking ring comprises centering surfaces so as to achieve centering of the locking ring with respect to the connector elements of the sections.
The present invention relates to a connector for assembling two riser sections, comprising a first main tube element extended by a first connector element, a second main tube element extended by a second connector element, a locking ring comprising a first and a second series of studs on the outer surface thereof, said first and second connector elements respectively comprising on the inner surface thereof a third and a fourth series of studs respectively cooperating with said first and second series of studs for connecting said first and second main tube elements, said connector further comprising at least one removable pin. Said removable pin cooperates with said locking ring and it is arranged in said first connector element so as to translationally block said locking ring with respect to said first connector element.
According to an embodiment, said locking ring is centered in said first and second connector elements by means of a first and a second centering surface respectively provided on said locking ring.
Preferably, said connector comprises no sleeve fastened to one of said first or second connector element.
Advantageously, said locking ring comprises a first and a second sealing surface respectively arranged in said first and second connector elements.
Advantageously, the inside diameter of said locking ring is substantially identical to the inside diameter of said first and second main tube elements.
According to an implementation, said connector comprises a cylindrical sleeve mounted in the first connector element.
Preferably, said cylindrical sleeve comprises a bearing surface in contact with one end of said locking ring.
According to an aspect, said locking ring is symmetrical with respect to a median plane of said locking ring perpendicular to the axis of said locking ring.
According to a feature, said removable pin cooperates with a stud of said first series of studs of said locking ring in an unlocked position of said locking ring.
Advantageously, said removable pin comprises a plane surface for cooperating with said stud of said first series of studs of said locking ring.
According to an embodiment, said removable pin is arranged in an orifice of said first connector element.
Advantageously, said removable pin comprises a guide lug.
According to an implementation, said connector comprises means for rotationally blocking said locking ring.
Preferably, said means for rotationally blocking said locking ring comprise a system with an index pin, said index pin being preferably radial or axial.
According to an embodiment, said connector comprises means for rotationally blocking said first and second connector elements.
Preferably, said means for rotationally blocking said first and second connector elements comprise two stops on each connector element, a stop of a connector element cooperating with a stop of the other connector element.
Advantageously, said index pin of said means for rotationally blocking the locking ring is included in a stop of said means for rotationally blocking said first and second connector elements.
According to an aspect, the studs of said first and second series of studs project over identical angular ranges.
According to a feature, said first and second connector elements are respectively provided with a flange for respective passage of a first and a second auxiliary tube element.
Furthermore, the invention relates to a riser comprising at least two riser sections assembled by a connector according to one of the above features.
Besides, the invention relates to a use of a riser according to the previous feature for performing offshore well drilling or workover or production operations.
Other features and advantages of the connector according to the invention will be clear from reading the description hereafter of embodiments given by way of non-limitative example, with reference to the accompanying figures wherein:
According to a non-limitative example embodiment,
Section 4 comprises a main tube element 6 whose axis forms the axis of the riser. Auxiliary tubes 7 make up auxiliary lines or tubes arranged parallel to the axis of the main tube. Auxiliary tube elements 7 have lengths substantially equal to the length of main tube element 6, generally ranging between 10 and 30 meters. At least one line 7 is arranged on the periphery of the main tube.
A connector 5 shown in
The connector according to the invention is suited for a drilling riser, for example as described in connection with
Thus, by means of the four series of studs, two bayonet type connections are formed: a first one between the locking ring and the first connector element, and a second one between the locking ring and the second connector element. The locking ring is thus made removable with respect to the connector elements, which allows inspection and maintenance thereof. Moreover, bayonet connections enable fast locking and unlocking of the connector.
Arranging the ring inside the two connector elements allows to reduce the size of the connector and thus provides connector compactness.
Furthermore, the arrangement of the removable pin (in the first connector element and cooperating with the studs of the locking ring) avoids having a component within the locking ring to fulfil the function of translationally blocking the locking ring with respect to the first connector element. In patent application FR-3,045,708 (WO-2017/102,220), this function is fulfilled by a pin running through the locking ring and into a groove or an orifice of the male connector element, which can comprise a sleeve.
The connector can be designed and dimensioned so as to meet the specifications mentioned by the API 16 R and API 2 RD standards edited by the American Petroleum Institute.
The various embodiments described above and hereafter can be combined so as to combine the effects thereof.
According to an embodiment of the invention, the locking ring can further comprise, on the outer surface thereof, a first and a second centering surface. The first centering surface is intended for centering of the locking ring in the first connector element, and the second centering surface is intended for centering of the locking ring in the second connector element. Thus, the locking ring fulfils both a locking function and a centering function. The connector therefore comprises no additional element fulfilling notably the centering function, in particular no sleeve fastened to a connector element. In other words, the connector requires no sleeve, which allows to limit the number of connector components, which in turn limits machining of the components and simplifies connector assembly. Furthermore, this connector design enables to have a thicker ring, thus limiting mechanical stresses and/or the outside diameter of the connector and providing higher rigidity upon connection. Besides, this configuration of the locking ring allows to use identical connector elements, which also simplifies manufacture of the components. Preferably, the centering surfaces can consist of cylindrical surfaces. Advantageously, the centering surfaces can be arranged at the longitudinal ends of the locking ring. This maximum distance allows centering to be optimized.
According to an aspect of this embodiment of the invention, the locking ring can comprise, on the outer surface thereof, a first and a second sealing surface. The first sealing surface is intended to provide sealing between the locking ring and the first connector element, and the second sealing surface is intended to provide sealing between the locking ring and the second connector element. Preferably, the sealing surfaces can be arranged between the centering surfaces and the series of studs. In other words, for this embodiment, the outer surface of the locking ring can comprise, in the longitudinal direction, a first centering surface, a first sealing surface, a first series of studs, a second series of studs, a second sealing surface and a second centering surface. Preferably, the sealing surfaces are cylindrical surfaces. Advantageously, the outside diameter of the sealing surfaces is greater than the diameter of the centering surfaces. Seals can be provided in grooves of the connector elements, the seals are then in contact with the sealing surfaces of the locking ring. Alternatively, seals can be provided in grooves of the locking ring at the sealing surfaces, the seals are then in contact with the inner surface of the connector elements.
According to an implementation of this embodiment of the invention (rings with centering surfaces), the inside diameter of the locking ring can be substantially identical to the inside diameter of the first and second connector elements, whose diameter is substantially identical to the diameters of the first and second main tube elements. This implementation allows to avoid pressure drops in the main tube thanks to a substantially constant inside diameter of the main tube.
Alternatively, the connector can comprise a cylindrical sleeve. The cylindrical sleeve can be mounted on one of the connector elements (the first connector element for example) and it can be inserted into the other connector element (the second connector element for example). The locking ring is then arranged around the sleeve. The cylindrical sleeve can be assembled to the first connector element by bolting, screwing, shrink fitting, using circlips or any similar means. Alternatively, the cylindrical sleeve can rest on the upper bearing surface of the locking ring. In other words, the cylindrical sleeve can rest on the axial end of the locking ring that is inserted in the first connector element. According to an example embodiment, a shoulder can be provided on the outer surface of the sleeve so as to create a bearing surface. The cylindrical sleeve further allows notably centering and sealing functions to be fulfilled.
According to an embodiment of the invention, the studs of the first and second series of studs (and a fortiori of the third and fourth series of studs) project over identical angular ranges. The angular range of a stud is understood to be the angle formed by the disc portion occupied by the stud on the diameter in which it is inscribed. For example, if a series of studs comprises studs representing each one sixth of a disc, then the angular range of the stud is 60°. Thus, by means of this design, locking and unlocking of the locking ring with respect to the two connector elements can result from a single rotation and it becomes simultaneous. The locking ring is therefore rotated only between two angular positions.
According to a first implementation of the invention, the circumferential distributions of the first and second series of studs are symmetrical with respect to a radial plane passing between the two series of studs. In other words, the studs of the first and second series of studs face each other (are aligned). Thus, the locking ring can be symmetrical with respect to a median plane of the locking ring, the plane being perpendicular to the axis of the locking ring. This symmetrical design notably allows the assembly and the manufacture of the locking ring to be simplified. According to a second implementation of the invention, the circumferential distributions of the first and second series of studs are opposite each other: the circumferential distribution of the second series of studs is offset with respect to the first series of studs, by an angle corresponding to the angular range of a stud. In other words, the studs of a series face the intervals of the other series. According to a third implementation of the invention, the circumferential distributions of the studs of the first and second series are offset with respect to one another, by an angle corresponding to half the angular range of a stud (or any other angle).
Alternatively, the studs of the first and second series of studs (and a fortiori of the third and fourth series of studs) project over different angular ranges. Thus, unlocking of the two bayonet connections is achieved by distinct rotations.
Preferably, the locking ring can be made in a single piece.
The purpose of the removable pin(s) is to support the weight of the locking ring in unlocked position. Preferably, they are set upon assembly and they are removed only for inspection.
Advantageously, when the removable pin is intended to be in contact with a stud of the locking ring, the removable pin can comprise a plane surface for cooperation with a stud of the locking ring. Contact is thus facilitated, which enables simple translational blocking.
Advantageously, the removable pin can be arranged in an orifice of the connector element. The orifice is preferably radial. The orifice can be provided between the flange and the end of the first connector element facing the second connector element.
Furthermore, in order to facilitate insertion and positioning of the removable pin, the removable pin can comprise a guide lug. In other words, the removable pin has a specific shape allowing the removable pin to be correctly positioned.
According to an embodiment of the invention, the locking means comprise a plurality of removable pins. It is thus possible to distribute the stresses among the removable pins. For this embodiment, a number of removable pins corresponding to the number of studs of the third series or of the fourth series of studs (a fortiori of the first or of the third series of studs) can be provided. Alternatively, a number of removable pins substantially corresponding to half the number of studs of the third or of the fourth series of studs can be provided. This alternative allows to obtain a compromise between the number of pins and the stresses exerted on the pins.
According to an embodiment of the invention, each series of studs can comprise at least one row of studs. A row of studs is understood to be a circumferential distribution of the studs. Each row of studs has an alternation of projecting studs and of void spaces (intervals), these void spaces allowing passage of the corresponding studs of the series of studs with which the row of studs cooperates.
According to an implementation of the invention, the series of studs can comprise a plurality of rows of studs, in particular two or three rows of studs. The plurality of rows of studs allows the axial loads on the studs to be decreased, which allows to limit the mechanical fatigue of the studs.
According to a possible design, each series of studs comprises a single row of studs. According to a first alternative, each series of studs comprises two rows of studs. According to a second alternative, each series of studs comprises three rows of studs. According to a third alternative, two of the four series of studs comprise one row of studs and the other two series comprise two rows of studs. According to a fourth alternative, two of the four series of studs comprise two rows of studs and the other two series comprise three rows of studs.
In cases where a series of studs comprises several rows of studs, then the rows of studs can be inscribed in different diameters. This design allows to pass the row of studs of smaller diameter, and it is thus possible to lock and unlock the bayonet connection with a single rotation.
In cases where a series of studs comprises several rows of studs, then the rows of studs can be inscribed in identical diameters. This design requires insertion and locking of the bayonet connection by a relative motion consisting of a first translation, a first rotation, a second translation and a second rotation. This design thus allows better connection security because it avoids unwanted disconnection.
Each row of studs comprises a plurality of studs evenly distributed over a diameter. Advantageously, the studs of the various rows can be arranged to allow 360° locking. According to a design, the rows of studs can comprise three studs having an angular range of 60°, or 40°. According to an alternative, the rows of studs can comprise four studs having an angular range of 45°, or 30°. According to an alternative, the rows of studs can comprise five studs having an angular range of 36°, or 24°. According to another alternative, the rows of studs can comprise six studs having an angular range of 30°, or 20°. According to an alternative, the rows of studs can comprise eight studs having an angular range of 22.5°, or 15°. In order to have the studs projecting over identical angular ranges, all the rows of all the series of studs can comprise the same number of studs.
Furthermore, according to a connector design, the ring can comprise means for rotationally blocking the connector elements, stops for example. For this embodiment, the means for rotationally blocking the locking ring can comprise two stops on each connector element, the stops of the first connector element cooperating with the stops of the second connector element. The stops can also be called dogs or abutments On one of the connector elements, the stops can have substantially the shape of an L, preferably an elongate L, and on the other connector element the stops can have substantially the shape of a T, preferably a T whose vertical bar dimension is equivalent to half the horizontal bar of the T. Each cooperating stop pair allows to prevent a direction of rotation of the connector elements. For example, the vertical bar of the T of the stops of the first connector element comes into contact with the smaller part of the L of the stops of the second connector element. Alternatively, the stops can have other shapes, such as right angles, concave and convex surfaces, etc.
Advantageously, the stops can be removable. This solution enables fast and inexpensive replacement upon maintenance, as well as use of identical connector elements. In this case, they can be fixed with screws on the connector elements. Alternatively, the stops are machined in the flanges of the connector elements. This alternative can also allow to use identical connector elements.
According to a feature of the invention, the connector can comprise means for blocking the locking ring in at least one position, notably in locked position. These blocking means can also allow to prevent rotation of the locking ring with respect to the first connector element in the unlocked position. The means for blocking the locking ring allow to avoid any unwanted unlocking of the locking ring.
According to an example of this embodiment, the means for rotationally blocking the locking ring can comprise a system with an index pin (i.e. a pin fitting in an orifice when it is in blocking position). The index pin can be axial or radial. Such a system affords the advantage of being automatic.
According to an implementation of the invention, the system can combine the two variants described above. The index pin of the means for rotationally blocking the locking ring can be inserted in one of the stops of the means for rotationally blocking the connector elements. This combination allows to engage the two blocking means one inside the other, which limits the number of components, and facilitates maintenance and inspection operations.
According to a design of the invention, the locking ring can include handling means external to the locking ring. These handling means allow the locking ring to be rotated. For example, the handling means can be a handling bar. According to a design, the handling means can be inserted in a removable pin.
According to an embodiment, the locking ring can be a one-piece ring, which simplifies design and assembly of the connector.
Stops 36 and 38 project in the axial direction of first connector element 8. Second connector element 9 comprises, on the outer surface and at the end thereof, two stops 35 and 39. Stops 35 and 39 project in the axial direction of second connector element 9. Stop 35 cooperates with stop 36 so as to block rotation in a direction of rotation (clockwise direction). Stop 38 cooperates with stop 39 so as to block rotation in the opposite direction of rotation (anticlockwise direction). The contacting surfaces of stops 35, 36, 38 and 39 project from connector elements 8 and 9 in the axial direction thereof, at the interval between the two connector elements 8 and 9, which makes part of the outer surface of locking ring 11 accessible. According to an example embodiment and as illustrated, a removable pin 12 can be provided above a projection 36 or 38.
According to an alternative to
Furthermore, the present invention relates to a riser comprising at least two riser sections assembled by a connector as described above. The connector can be made according to any combination of the embodiments described above: plurality of removable pins, plurality of rows of studs, rows of studs inscribed in identical or distinct diameters, means for rotationally blocking the locking ring, means for rotationally blocking the connector elements, locking ring provided with sealing surfaces, locking ring symmetry, etc.
Moreover, the present invention relates to the use of such a riser (with any combination of the embodiments described above) for performing offshore drilling, effluent production or workover operations.
Besides, the present invention relates to a method of assembling two riser sections by means of a connector according to the invention. The following steps can be carried out for this method:
a) inserting the locking ring into a first connector element, thus the first main tube element is positioned in the locking ring without being locked,
b) inserting at least one removable pin into the first connector element until it comes into contact with a stud of the locking ring, thus the first main tube element is positioned in the locking ring while being translationally blocked and it still has a rotating motion, it is therefore not locked,
c) inserting the locking ring into the second connector element, thus the second main tube element is positioned in the locking ring without being locked, and
d) locking the locking ring by rotating the locking ring, this single rotation locks the two connector elements that have no more relative motion with respect to the locking ring.
For step d), upon locking, rotation of the ring generates the respective cooperation of the first and third series of studs, and of the second and fourth series of studs. The rotation enabling simultaneous locking of the two bayonet type connections is a rotation by an angle corresponding to the angular range of the studs. For example, if the angular range of the studs is 36°, the locking rotation is a 36° rotation.
For step b), axial translation blocking of the first main tube element with respect to the locking ring is achieved in the two axial directions by contact of the removable pin(s) with studs of the locking ring.
The insertion steps consist in setting the locking ring in the connector element concerned, so that a single subsequent rotation allows the connector to be locked.
In some cases, the insertion steps correspond to a single relative translational motion of the ring with respect to the connector element. This is for example the case when the series of studs concerned only comprises one row of studs, or when the series of studs concerned comprises a plurality of rows of studs inscribed in different diameters. This translation allows the studs to be positioned for blocking the bayonet connection.
In other cases, the insertion steps correspond to a combined motion comprising a first stage of translation, followed by a first rotation, then a second translation. These are relative motions between the locking ring and the connector element concerned. It is for example the case when the series of studs concerned comprises a plurality of rows of studs inscribed in identical diameters. The first two relative motions allow to pass a first row of studs. The last translation step allows the studs to be positioned for blocking the bayonet connection.
According to an embodiment of the invention, where several pins are mounted to cooperate with the studs of the first connector element, and where the first and the third series of studs comprise two rows of studs inscribed in different diameters, and the second and fourth series of studs comprise two rows of studs inscribed in different diameters, the method can comprise the following steps:
a) inserting the locking ring into the first connector element, by means of a single translation,
b) inserting the removable pins into the first connector element,
c) inserting the second connector element into the locking ring, by means of a single translation, and
d) locking the locking ring by rotating the locking ring.
Furthermore, the present invention relates to a method of disassembling two riser sections assembled by means of a connector according to the invention. This method can comprise the following steps:
a) unlocking the locking ring by rotating the locking ring, this single rotation unlocks the two connector elements that can have relative motions with respect to the locking ring,
b) removing the second connector element from the locking ring, thus the second connector element is extracted from the locking ring while the first connector element is unlocked but translationally blocked in the locking ring, notably by at least one removable pin,
c) removing at least one removable pin from the locking ring, thus the first connector element is positioned in the locking ring while being unlocked and moving freely, and
d) removing the locking ring from the first connector element, thus the first connector element is extracted from the locking ring.
For step a), upon unlocking, rotation of the ring releases the respective cooperation of the first and third series of studs, and of the second and fourth series of studs. The rotation enabling simultaneous unlocking of the two bayonet type connections is a rotation by an angle corresponding to the angular range of the studs. For example, if the angular range of the studs is 36°, the unlocking rotation is a 36° rotation.
The removal steps consist in extracting the connector element concerned from the locking ring, from a position where the connector element is positioned in the locking ring.
In some cases, the removal steps correspond to a single relative translational motion of the ring with respect to the connector element. This is for example the case when the series of studs concerned only comprises one row of studs, or when the series of studs concerned comprises a plurality of rows of studs inscribed in different diameters. This translation allows the studs to be released from the bayonet connection.
In other cases, the removal steps correspond to a combined motion comprising a first stage of translation, followed by a first rotation, then a second translation. These are relative motions between the locking ring and the connector element concerned. It is for example the case when the series of studs concerned comprises a plurality of studs inscribed in identical diameters. The first translation step allows the studs of the second series of studs to be disengaged. The last two relative motions allow to pass a first row of studs.
According to an embodiment of the invention, where several pins are mounted to cooperate with the studs of the first connector element, and where the first and the third series of studs comprise two rows of studs inscribed in different diameters, and the second and fourth series of studs comprise two rows of studs inscribed in different diameters, the method comprises the following steps:
a) unlocking the locking ring by rotating the locking ring,
b) removing the second connector element from the locking ring with a single motion of translation,
c) removing the removable pins in the locking ring, and
d) removing the locking ring from the first connector element, by a single motion of translation.
The device according to the invention provides an attractive solution for rapidly and simply mounting a riser whose tension forces are distributed among the auxiliary tube elements and the main tube. Indeed, connection of one riser section to another riser section is achieved in a single operation through rotation of the locking ring. This connection allows to communicate and to seal the main tube element of a section with that of the other section and, simultaneously, to communicate and to seal the auxiliary line elements of one of the sections with those of the other section.
For the embodiment where the riser comprises at least one auxiliary line, the compact connector according to the invention allows to minimize the bending stresses in the flanges, and thus to reduce the dimensions of the flanges and to reduce the weight of the connectors. Besides, positioning the ring between the main tube element and the auxiliary tube elements allows to increase the strength of the connector. Indeed, the ring holds the flanges and prevents bending thereof. Moreover, this positioning allows to solve the problem of auxiliary line fittings interference because the bending moments caused by offset axial forces have unlike signs. Furthermore, in locked position, the studs of the ring are engaged with the studs of the second connector element that are positioned on the massive part of the second connector element.
| Number | Date | Country | Kind |
|---|---|---|---|
| 18/72.305 | Dec 2018 | FR | national |
