The present invention relates generally to connector devices and particularly to electrical connector devices.
Various types of electrical connector devices are known in the art.
The present invention seeks to provide novel devices and methods for fastening and electrically connecting wires.
There is thus provided in accordance with a preferred embodiment of the present invention a connector device including a device body having a first end and a second end, a first plurality of slots formed in the device body, the first plurality of slots having a second plurality of openings formed at the first end of the device body and a third plurality of openings formed at the second end of the device body, the second plurality of openings being adapted for insertion of a first set of conductive wires therein, the third plurality of openings being adapted for insertion of a second set of conductive wires therein, a multiplicity of conductive clamping elements disposed in the first plurality of slots, the multiplicity of clamping elements including a first clamping spring disposed within each of the second plurality of openings for clamping the first set of conductive wires therein and a second clamping spring disposed within each of the third plurality of openings for clamping the second set of conductive wires therein, a first fastening ring rotatable over the first end of the device body for simultaneously rotationally fastening the first set of conductive wires in the second plurality of openings and a second fastening ring rotatable over the second end of the device body for simultaneously rotationally fastening the second set of conductive wires in the third plurality of openings, the first and second sets of conductive wires being mutually electrically connected when so fastened.
In accordance with a preferred embodiment of the present invention, each conductive wire includes a conductive core and an insulative sheath, the fastening including gripping of the insulative sheath.
Preferably, the gripping of the insulative sheath provides stress relief on the conductive wire.
Preferably, each clamping element includes a pair of the first and second clamping springs mutually connected by a conductive bridge.
Preferably, each clamping spring is operatively coupled to a depressible tab located on an exterior surface of the device body.
Preferably, each clamping spring includes an acutely angled elongate section lying in a first plane and extending upwards from the conductive bridge, an upper widened flat lip contiguous with the acutely angled elongate section, the lip extending outwards from the first plane so as to terminate in a second plane, a perpendicularly bent leg emerging from the lip, the perpendicularly bent leg having an orthogonally angled foot extending generally perpendicular to the first plane and a slanted section extending upwards from the foot and lying in the second plane, the slanted section being at least partially coplanar with the widened flat lip, the slanted section terminating at a folded end section, the folded end section being capped by the depressible tab.
Preferably, a gap is defined between the lip and the slanted section, the gap being widened so as to permit insertion of the conductive wire therein upon depression of the depressible tab.
In accordance with a preferred embodiment of the present invention, the device body includes a unitary element when in use.
Additionally or alternatively, the device body includes two interlocking elements.
Additionally or alternatively, the device body includes a multi junction element for mutually connecting more than two sets of conductive wires.
There is further provided in accordance with a preferred embodiment of the present invention a method for electrically connecting conductive wires including providing a device body having a first end and a second end, inserting a first set of conductive wires in a first plurality of openings of a second plurality of slots in the device body, inserting a second set of conductive wires in a third plurality of openings of the second plurality of slots, disposing a multiplicity of conductive clamping elements in the second plurality of slots, the multiplicity of clamping elements including a first clamping spring disposed within each of the first plurality of openings for clamping the first set of conductive wires therein and a second clamping spring disposed within each of the third plurality of openings for clamping the second set of conductive wires therein, rotationally fastening the first set of conductive wires simultaneously in the first plurality of openings and rotationally fastening the second set of conductive wires simultaneously in the third plurality of openings, the first and second sets of conductive wires being mutually electrically connected when so fastened.
In accordance with a preferred embodiment of the present invention, each conductive wire includes a conductive core and an insulative sheath, the fastening including gripping of the insulative sheath.
Preferably, the gripping of the insulative sheath provides stress relief on the conductive wire.
Preferably, each clamping element includes a pair of the first and second clamping springs mutually connected by a conductive bridge.
Preferably, each clamping spring is operatively coupled to a depressible tab located on an exterior surface of the device body.
Preferably, each clamping spring includes an acutely angled elongate section lying in a first plane and extending upwards from the conductive bridge, an upper widened flat lip contiguous with the acutely angled elongate section, the lip extending outwards from the first plane so as to terminate in a second plane, a perpendicularly bent leg emerging from the lip, the perpendicularly bent leg having an orthogonally angled foot extending generally perpendicular to the first plane and a slanted section extending upwards from the foot and lying in the second plane, the slanted section being at least partially coplanar with the widened flat lip, the slanted section terminating at a folded end section, the folded end section being capped by the depressible tab.
Preferably, a gap is defined between the lip and the slanted section, the gap being widened so as to permit insertion of the conductive wire therein upon depression of the depressible tab.
Preferably, the device body includes a unitary element when in use.
Additionally or alternatively, the device body includes two interlocking elements.
Additionally or alternatively, the device body includes a multi junction element for mutually connecting more than two sets of conductive wires.
The present invention will be understood and appreciated more fully from the following detailed description, taken in conjunction with the drawings in which:
Reference is made to
According to exemplary embodiments of the invention, device 100 may include a first locking mechanism 110, and a second locking mechanism 120, each able to be in a “locked” state or in an “unlocked” state, as described in detail below. For example, mechanisms 110 and 120 as are shown in illustration 1B in the locked state and unlocked state, respectively.
According to exemplary embodiments of the invention, the locking mechanism may include at least one clamping device and a locking ring, as described below. For example, mechanism 110 may include a first tab 107 (not shown), a second tab 108, a third tab 109 (not shown) and a locking ring 102, and mechanism 120 may include a first tab 127 (not shown), a second tab 128, a third tab 129 (not shown) and a locking ring 122. At least part of an outer surface 104 of device 100 may be threaded, such that ring 102 and/or ring 122 may be fastened or released in relation to surface 104. For example, ring 122 may be fastened, e.g., by moving ring 122 away from a top end 123 of device 100, or released e.g., by moving ring 122 toward end 123, and ring 102 may be fastened, e.g., by moving ring 102 away from a top end 103 of device 100, or released e.g., by moving ring 122 toward end 103.
According to exemplary embodiments of the invention, a body 105 of device 100, tabs 107, 108, 109, 127, 128, and/or 129, and/or rings 102 and/or 122, may be formed of any suitable non-conductive, e.g., rigid material, for example any suitable plastic material as is known in the art with desired insulation and durability properties.
Reference is also made to
According to exemplary embodiments of the invention, device 100 may include a first connecting mechanism 130 to electrically connect a first wire 111 to a second wire 112, a second connecting mechanism 140 to electrically connect a first wire 113 to a second wire 114 and a third connecting mechanism 150 to electrically connect a first wire 115 to a second wire 116, as described below.
Reference is also made to
According to exemplary embodiments of the invention, device 100 may include a first conductive element 130, which may have a first clamping portion 131 and a second clamping portion 132, a second conductive element 140, which may have a first clamping portion 141 and a second clamping portion 142 (not shown), and a third conductive element 150, which may have a first clamping portion 151 and a second clamping portion 152 (not shown). Clamping portions 131, 132, 141, 142, 151 and/or 152 may each have an “open” state, e.g., to enable insertion of a wire, or a “closed” state, e.g., to clamp the wire, as described below.
According to exemplary embodiments of the invention, clamping portion 131 may include a spring element 134 and a first end section of a base element 133, clamping portion 132 may include a spring element 135 and a second end section of a base element 136, clamping portion 141 (not shown) may include a spring element 144 and a first end section of a base element 143, clamping portion 142 (not shown) may include a spring element 145 and a second end section of a base element 146, clamping portion 151 (not shown) may include a spring element 154 and a first end section of a base element 153, and clamping portion 152 (not shown) may include a spring element 155 and a second end section of a base element 156. Elements 130, 140 and/or 150 may be formed of any conductive material as is known in the art. For example, elements 130, 140 and/or 150 may be formed of brass, copper or steel.
According to exemplary embodiments of the invention, the spring element, e.g., element 134, may be positioned apart from the base element, e.g., element 133, for example, when the clamping portion, e.g., portion 131, is in the open state, to form a desired gap between the spring element and the base element.
According to exemplary embodiments of the invention, clamping portion 131 may be used to clamp wire 111, clamping portion 141 may be used to clamp wire 113 and clamping portion 151 may be used to clamp wire 115, for example, using locking mechanism 120, as described below. Additionally or alternatively, clamping portion 132 may be used to clamp wire 112, clamping portion 142 (not shown) may be used to clamp wire 114 and clamping portion 152 (not shown) may be used to clamp wire 116, for example, using locking mechanism 110, as described below.
According to some exemplary embodiments of the invention, device 100 may be used for clamping wires having different sizes. For example, one or more of wires 111, 112, 113, 114, 115, and/or 116 may have different size than the other wires. According to these embodiments, each of the clamping portions of device 100 may be adapted to allow inserting and/or clamping a corresponding wire. For example, the spring element and/or the base element of the clamping portion may be adapted to form a desired gap, e.g., corresponding to the wire to be clamped.
According to exemplary embodiments of the invention, each of the locking mechanism may be able to “lock” at least one of the clamping portions in its closed state. For example mechanism 120 may be able to lock, e.g., simultaneously, clamping portions 131, 141 and 151 in their closed state, and mechanism 120 may be able to lock, e.g., simultaneously, clamping portions 132, 142 (not shown) and 152 (not shown) in their closed state, as described below.
According to exemplary embodiments of the invention, mechanism 120 may be unlocked by releasing ring 122 and may be locked by fastening ring 122, as described below.
Reference is also made to
According to exemplary embodiments of the invention, clamping portion 131 of conductive element 130 may be in “open” state. For example, tab 128 may be pushed toward the center of body 100 and by that bending element 134, to allow insertion of wire 111.
According to exemplary embodiments of the invention, the user may insert wire 111 into the gap formed between elements 133 and 134.
Reference is also made to
According to exemplary embodiments of the invention, clamping portion 131 of conductive element 130 may be in “closed” state. For example, when tab 128 is released spring element 134 may be urged to move towards element 133 to the closed state, to clamp wire 111 and hold it in position.
Reference is also made to
According to exemplary embodiments of the invention, fastening tab 180 may have a predetermined configuration, e.g., shape and/size, such that when ring 122 is fastened, an end portion 181 of fastening tab 180 may apply to element 134 a force urging element 134 toward element 133. When ring 122 is released portion 131 is able to move from the close state to the open state.
According to exemplary embodiments of the invention, the user may unlock mechanism 120 by releasing ring 122 until fastening tab 180 do not apply a force on element 134 sufficiently allow clamping portion 131 to move to the open state.
Thus, clamping portions 131, 141, and 151 may be, in the open or close state, when mechanism 120 is unlocked, e.g., when ring 122 is released. Clamping portions 131, 141, and 151 may be, e.g., in the close state, when mechanism 120 is locked, e.g., when ring 122 is fastened.
According to exemplary embodiments of the invention, the configuration and/or operation of clamping portion 132, 141, 142, 151 and/or 152 may be similar to the configuration and/or operation of clamping portion 131, e.g., as described above.
According to exemplary embodiments of the invention, the configuration and/or operation of conductive elements 140 and 150 may be similar to the configuration and/or operation of conductive element 130, e.g., as described above.
According to exemplary embodiments of the invention, the configuration and/or operation of locking mechanism 110 may be similar to the configuration and/or operation of locking mechanism 120, e.g., as described above.
Although the above discussion refers to inserting one electrical wire into each clamping portion of the electrical connecting device, it will be appreciated by those skilled in the art that electrical connecting devices according to other embodiments of the invention may include one or more clamping portions, each adapted to clamp more than one wire. For example clamping portion 131 may be adapted to clamp one or more wires, e.g., by designing base element 133, spring element 134, tabs 128 and 180 and/or ring 122 that a larger gap, e.g., corresponding to the total cross-section of the three wires, may be formed between elements 133 and 134 when portion 131 is in the open state. It may be also desired to modify the shape and/or size of body 105 and/or threaded surface 104, if, for example a relatively large number of wires is to be clamped by one or more clamping portions of device 100.
According to exemplary embodiments of the invention, ring 102 and/or ring 122 may have any desired configuration, for example, a configuration adapted to provide a comfortable grip of the ring, e.g., as described below.
Reference is also made to
According to exemplary embodiments of the invention, at least a portion of an outer contour 202 of ring 200 may be adapted to provide a comfortable grip of the ring 200. For example, contour 202 may include one or more generally grooves 204, e.g., to allow friction with a user's fingers.
Reference is also made to
According to exemplary embodiments of the invention, main body 300 may include gripping portions 395, 396, and 397 having a predetermined size and/or shape. For example, portion 395 may have a size and/or shape adapted to provide the user with a relatively comfortable grip of the device.
According to exemplary embodiments of the invention, main body 300 may include fastening tabs 311, 312, 313, 314, 315 and 316 (not shown) having a predetermined size and/or shape. For example fastening tab 311 may have a size and/or shape adapted to fasten element 134 toward element 133.
According to exemplary embodiments of the invention, one or more of the elements described above may be manufactured using molded elastic material, as described below. According to the other embodiments any other suitable material, e.g., as is known in the art, may be used.
Reference is also made to
Although the above discussion refers to an electrical connecting device including three connecting mechanisms to electrically connect three wires to three other wires, respectively, it will be appreciated by those skilled in the art that according to other embodiments, the electrical connecting device may be modified, to include one or more connecting mechanisms for electrically connecting one or more wires to one or more other wires, respectively.
According to exemplary embodiments of the invention, device 100 may also include an aperture for inserting an attachment element, e.g., a screw to attach device 100 to an external element, e.g., a surface of a desired unit or device.
According to exemplary embodiments of the invention, device 100 may also include a sealing mechanism, in order to become water resistant.
According to exemplary embodiments of the invention, device 100 may also include an inherent indicator, to indicate whether the electrical wires connected to it are active or not.
According to exemplary embodiments of the invention, device 100 may also include a mechanism to expose the wires.
Reference is now made to
As seen in
First-third slots 510-514 preferably span a length of device body 502 and may have mutually generally equal dimensions. It is appreciated, however, that the inclusion of three similar slots in connector device 500 is exemplary only, and that connector device 500 may alternatively include a greater or fewer number of slots having generally the same or mutually differing dimensions.
A multiplicity of conductive clamping elements 530 is preferably disposed in first plurality of slots 508, the multiplicity of clamping elements 530 preferably comprising a first clamping spring disposed within each of the second plurality of openings 520 for clamping the first set of conductive wires therein and a second clamping spring disposed within each of the third plurality of openings for clamping the second set of conductive wires therein.
Here, by way of example, multiplicity of clamping elements 530 preferably comprises a first clamping spring 532 preferably disposed within first opening 520 of first slot 510 and a second clamping spring 534 preferably disposed within second opening 522 of first slot 510. A third clamping spring 538 and a fourth clamping spring 540 are preferably respectively disposed within first and second openings 520, 522 of second slot 512 and a fifth clamping spring 542 and a sixth clamping spring 544 are preferably respectively disposed within first and second openings 520, 522 of third slot 514. It is appreciated that each one of first-sixth clamping springs 532-544 is thus preferably located at an opening of the corresponding slot within which the respective clamping spring is disposed.
Each pair of first and second clamping springs 532 and 534, third and fourth clamping springs 538 and 540 and fifth and sixth clamping springs 542 and 544 may be integrally formed as a single, monolithic conductive clamping element, which conductive clamping element preferably includes a conductive bridge 546 extending between the respective pair of terminal clamping springs. Thus, first and second clamping springs 532, 534 may comprise a first clamping element 547, third and fourth clamping springs 538, 540 may comprise a second clamping element 548 and fifth and sixth clamping springs 542, 544 may comprise a sixth clamping element 549. Clamping elements 547, 548, 549 constitute members of multiplicity of clamping elements 530.
Each one of first-sixth clamping springs 532-544 is preferably cooperatively connected to a depressible tab 550 located on an exterior surface of device body 502, atop of each corresponding clamping spring. Tabs 550 are preferably adapted to cooperate with corresponding ones of clamping elements 530, so as to actuate connector 500 in a manner to be detailed henceforth.
Connector 500 further preferably includes a first rotatable fastening ring 554 located at first end 504 of device body 502 and a second rotatable fastening ring 556 located at second end 506 of device body 502. First and second fastening rings 554, 556 may comprise nuts, as seen most clearly in
In an initial, pre-actuated state of connector 500, seen in
As seen most clearly in
As seen most clearly in the case of clamping spring 534, a small gap 574 may be formed between widened flat lip 562 and slanted section 568 when tab 550 is in an extended state and thus clamping spring 534 is in an uncompressed state. Gap 574 is preferably too small to be suitable for insertion of a conductive wire therein. It is appreciated that section 568 may alternatively be positioned so as to touch a lower surface of lip 562 when tab 550 is in an extended state, such that no gap 574 is present therebetween. Connector 500 is thus not adapted for insertion of conductive wires therein when in its initial, pre-actuated state.
Reference is now additionally made to
As seen in
It is appreciated that although the depression of clamping elements 530 is described and illustrated with respect to clamping springs 532 and 534, corresponding depression of clamping springs 536-544 occurs upon depression of corresponding tabs 550.
As best seen in
First set of wires 582 may comprise a first wire 586 inserted and clamped in first clamping spring 532 at a first end of first slot 510, a second wire 588 inserted and clamped in third clamping spring 538 at a first end of second slot 512 and a third wire 590 inserted and clamped in fifth clamping spring 542 at a first end of third slot 514. Second set of wires 584 may comprise a fourth wire 592 inserted and clamped in second clamping spring 534 at a second end of first slot 510, a fifth wire 594 inserted and clamped in fourth clamping spring 540 at a second end of second slot 512 and a sixth wire 596 inserted and clamped in sixth clamping spring 544 at a second end of third slot 514. It is appreciated that wires 580 are preferably of a diameter such that each one of wires 580 may be inserted into a corresponding one of clamping elements 530 and be clamped therein, due to the spring action of clamping springs 530. It is further appreciated that clamping elements 530 are preferably operative to clamp but not securely fasten wires 580 when wires 580 are inserted therein. In the state of connector 500 illustrated in
It is understood that the strength of clamping of wires 580 in clamping elements 530 is preferably influenced by a size of gap 574. The smaller the width of gap 574, the stronger the clamping action of the clamping springs on the wires 580 held therein.
As seen most clearly in
As appreciated from consideration of
As best seen in
As seen in
Similarly, as a result of rotation of second ring 556 over clamping elements 534, 540 and 544, an inner rim of second ring 556 grasps outer insulative sheath 5100 of second set of wires 584, thereby securely fastening second set of wires 584 in device 500. It is appreciated that the rotation of second ring 554 thus simultaneously fastens each of the wires 592, 594, 596 comprising second set of wires 584 in device 500.
The fastening of multiplicity of wires 580 in device 500 by way of rotational grasping of the insulative sheath 5100 thereof by rings 554 and 556 is a particularly advantageous feature of a preferred embodiment of the present invention. This is because the fastening of wires 580 in this manner provides stress-relief, ensuring that stresses are exerted on the insulative sheath 5100 of the wires 580 rather than on conductive segments thereof. The provision of stress-relief concurrently and inherently with the fastening of wires 580 in device 500 obviates the need for additional stress-relief mechanisms to be used in conjunction with wires 580 in device 500, which additional mechanisms are typically complex and require the use of additional components.
It is appreciated that when first and second sets of wires 582 and 584 are clamped and fastened in device 500, as illustrated in
In order to remove wires 580 from device 500, a user may rotate rings 554 and 556 in a direction away from corresponding adjacent tabs 550. Rings 554 and 556 may each include an internal or external stopper mechanism in order to prevent rings 554 and 556 from being rotated too far by a user and falling off device body 502. Tabs 550 may then be released by a user, by way of example, by pressing thereon. Device 500 is thus returned to its first, pre-actuated state for further use. It is appreciated that when rings 554 and 556 are rotated so as to fasten wires 580 in device body 502, rings 554 and 556 preferably at least partially envelop adjacent tabs 550. Accidental release of tabs 550 when device 500 is in its actuated, fastened state is thereby prevented.
It is appreciated that although device 500 is illustrated herein in
It is understood that multiplicity of wires 580 may be embodied as single or multi-strand wires or cables and may have a variety of structures and functionalities, as are well known in the art. It is further understood that device 500 may be adapted for use with wires having a range of diameters, by way of adjustment of the dimensions of plurality of slots 508 and clamping elements 530, as will be readily understood by one skilled in the art.
As appreciated from consideration of device 500, device 500 may be a dual-junction device, serving to electrically connect a first and a second set of wires therein. It is understood, however, that device 500 may alternatively comprise other multi junction devices, such as a device 900 illustrated in
Device body 502 may comprise a single element when in use, as illustrated in
It will be appreciated by persons skilled in the art that the present invention is not limited by what has been particularly claimed hereinbelow. Rather, the scope of the invention includes various combinations and subcombinations of the features described hereinabove as well as modifications and variations thereof as would occur to persons skilled in the art upon reading the forgoing description with reference to the drawings and which are not in the prior art.
This application is a Continuation-in-Part of International Application PCT/IL2014/000020, entitled ELECTRICAL CONNECTING DEVICE, with an international filing date of Apr. 13, 2014, which International Application PCT/IL2014/000020 claims the benefit of U.S. Provisional Patent Application 61/817,520, filed Apr. 30, 2013, the disclosures of which are hereby incorporated by reference and priorities of which are hereby claimed pursuant to 37 CFR 1.78(a)(4) and (5)(i).
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Number | Date | Country |
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Entry |
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An International Search Report and a Written Opinion both dated Nov. 13, 2014, which issued during the prosecution of Applicant's PCT/IL2014/000020. |
An International Preliminary Report on Patentability dated Nov. 3, 2015, which issued during the prosecution of Applicant's PCT/IL2014/000020. |
U.S. Appl. No. 61/817,520, filed Apr. 30, 2013. |
Number | Date | Country | |
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20160049749 A1 | Feb 2016 | US |
Number | Date | Country | |
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61817520 | Apr 2013 | US |
Number | Date | Country | |
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Parent | PCT/IL2014/000020 | Apr 2014 | US |
Child | 14926959 | US |